Post on 25-Dec-2015
description
transcript
Plastic
CONTENTSPLASTIC
Pla
stic
7–I
PLA
ST
IC
Material Overview / Application Information
7–I
SAWS Portable Saws 7–1
Table Saws 7–3
Clipping and Mitre Saws 7–4
CNC MACHIN-ING
Jointing / Dividing / Rebating / Grooving / Plunge-Cutting
7–12
PMMA Machining 7–19
Plastic
1 Plastics have become an integral part of the woodworking trade. They appear in pure form and in composite materials.
2 Often plastics are so much integrated in composite materials that they are no longer even perceived as such. Just think of laminated panels or porch panels made from WPC. The application parameter for HPL laminated particle boards can be found in the chapter PANEL, however, they can also be derivated from the pure form in the chapter PLAST.
3 Plastics can be distinguished in three groups with diff erent machining con-ditions: the thermoplastics, the thermosets as well as the elastomeres. In addition, there are composite materials, whose variety is almost unlimited by now, not only combined with wood-based panels, metals, glass, etc. but also in combination with each other.
4 Tools which are marked with a purple + in the table head of the products are generally suited for the use in plastics (however the diff erences between plas-tics e.g. thermoset and thermoplastic are so huge that they are not necessarily ideal for both)
5 General machining information for plastics:
Pla
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• Thermoplastic and elastomeres can generally be machined with HW cutting edge.
• From the economic point of view, Thermosets should be machined with DP cutting edges.
• Thermoplastic can be machined with low cutting speed.
• As soon as plastics begin to smear or agglutinate: reduce RPM.
• Continuous cutting edges lead to a better cutting quality in homogeneous materials such as block plastics than inter-rupted cutting edges.
• Fibre-reinforced plastics (GFK, CFK, AFK) require very stable tools. In the case of shank-type cutters generally choose a VHW tool body.
• In the case of fi bre-reinforced plastics (GFK, CFK, AFK) reduce RPM on CNC machining centers to 8,000 - 12,000 1/min if possible.
• The machining of polypropylene (PP) creates voluminous chips; thus, tools with large gullets and a low number of teeth should be chosen.
• Postprocessing of brilliant surfaces and block materials such as acrylic glass (PMMA) can be made with Monodia tools with optimal fi nish.
7–II
Plastic
6 Machining information for selected materials (The respective formulas and further information can be found in the prefi x: „General Machi-ning Information”):
7 In the case of composite materials, often one or more plastic components are included. If the optimal machining parameter are unknown it is useful to chose "the most diffi cult to machine component". This can be plastic, e.g. if GFK components are included, thermoplastic melts or an elastomer tears instead of being cleanly cut.
APPLICATION INFORMATIONPLASTIC
Pla
stic
• Cutting speed Vc:
▸ Polycarbonate / acetate: 6 – 8 m/s ▸ PVC: 2,5 – 4 m/s ▸ PMMA: 6 – 8 m/s ▸ HPL solid core panels: 15 – 50 m/s ▸ Phenolic resin material: 1.5 – 3.5 m/s ▸ High-pressure laminated boards: 50 – 70 m/s ▸ HPL: 50 – 70 m/s ▸ GFK: 20 – 50 m/s
• Feed rate per tooth fz / saw blades:
▸ Thermoplastic-solid core panels 0.05 – 0.1 mm
▸ HPL solid core panels: 0.01 – 0.05 mm ▸ Acrylic based
mineral fi ber board: 0.03 – 0.05 mm ▸ GFK: 0.01 – 0.03 mm
• Feed rate per tooth fz / grooving tools:
▸ Thermoplastics: 0.2 – 0.5 mm ▸ Thermoset: 0.03 – 0.05 mm
• Feed rate per tooth fz /CNC shank-type cutters:
▸ Thermoplastics: 0.,2 – 0.3 mm ▸ Polycarbonate / acetate: 0.12 – 0.6 mm ▸ PVC: 0.12 – 0.6 mm ▸ PMMA: 0.12 – 0.6 mm ▸ Phenolic resin material: 0.12 – 0.6 mm ▸ Laminate: 0.2 – 0.3 mm ▸ HPL solid core panels: 0.,2 – 0.3 mm ▸ Acrylic bound
mineral fi bre board: 0.01 – 0.25 mm ▸ GFK, CFK, AFK: 0.05 – 0.15 mm ▸ Elastomeres: 0.2 – 0.3 mm
7–III
Plastic
Th
erm
opla
stic
s PMMA - block material
PMMA - block material
PMMA - acrylic glass
PC (polycarbonate)
PC (polycarbonate)
PET honeycomb core
Th
erm
opla
stic
s PE block material
PP package material
PS (polystyrene)
PVC foil
PVC - vinyl fl ooring
Ther
mos
ettin
g pl
astic
s Melamine resin foam
Pla
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7–IV
Plastic
Elas
tom
eres Rubber
PU sound insulation
PU anti-slide mat
Com
posi
te m
ater
ials PE foil printed + acrylic resin
Wood fi bres + acrylic resin
Wood + PMMA
Ther
mos
ettin
g pl
astic
s GFK
GFK
AFK
HPL laminate
Mineral acrylic resin
Epoxy resin
MATERIAL SUITABILITYPLASTIC
Pla
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7–V
HW Parat - negative (HKS)Universal Saw Blade HW - negative hook angle triple chip / fl at
Product Drawing Machine Application Design
-6°
TR-F
1-0-1
HW
TC10
Machine / Application Design Advantages Notes
• clipping and mitre saws
• portable saws
• for many applications and
materials (wood-based panels and
NF-materials)
• negative hook angle
• tooth confi guration: triple chip /
fl at "TR-F"
• cutting material: HW TC10
• negative hook angle for high
cutting quality and safe handling
Product features Order information
Ø D B b Ø d Z Cutting quality* NL** Hook angle PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
150 2,8 2.2 20 42 ▲▲ 2/6/32,5 -6 1 58115002
160 2,2 1.6 20 42 ▲▲ 2/6/32,5 -6 1 58115004
160 2,2 1.6 20 56 ▲▲▲ 2/6/32,5 -6 1 58115042
160 2,8 2.2 30 42 ▲▲ 2/7/42 -6 1 58115026
180 2,8 2.2 20 48 ▲▲ 2/6/32,5 -6 1 58115007
180 2,8 2.2 30 48 ▲▲ 2/7/42 -6 1 58115008
190 2,8 2.2 20 54 ▲▲ 2/6/32,5 -6 1 58115009
190 2,8 2.2 30 54 ▲▲ 2/7/42 -6 1 58115010
200 2,8 2.2 30 54 ▲▲ 2/7/42 -6 1 58115011
210 2,8 2.2 30 54 ▲▲ 2/7/42 -6 1 58115012
216 2,8 2.2 30 60 ▲▲ 2/7/42 -6 1 58115024
216 2,8 2.2 30 80 ▲▲▲ 2/7/42 -6 1 58115034
220 2,8 2.2 30 54 ▲▲ 2/7/42 -6 1 58115021
230 2,8 2.2 30 64 ▲▲ 2/7/42 -6 1 58115014
* cutting quality: ▲ very rough cut ▲ ▲ rough cut, ▲ ▲ ▲ fine cut ▲ ▲ ▲ ▲ very fine cut** pin holes: Combi1 matches 2/10/60 and 2/7/42 Combi3 matches 2/10/60 and 2/9/46 and 2/9,5/46,5 and 2/7/42For suitable reducing rings see chapter CONSTRUCTION/Saws/Reducing Rings Pla
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7–1
Saws / Portable Saws
HW Unisteel (HKS)NF-Chop Saw Blades HW - neutral hook angle triple chip / fl at
Product Drawing Machine Application Design
0°
B
D
b
TR-F
2-0-6
HW
TCm18
Machine / Application Design Advantages Notes
• clipping and mitre saws
• for dividing and miter cuts in metals
and NF-metals (zinc) plates, cast
iron, etc.
• tooth confi guration: triple chip /
fl at "TR-F"
• cutting material: HW TCm18
• improved cutting quality thanks to
special cutting geometry
• for wood-based panels and
plastics see ZWS and Parat -
negative (HSK)
• reduced edge lives in the case of
stainless steel
Product features Order information
Ø D B b Ø d Z Cutting quality* NL** Hook angle PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
150 2,2 1.6 20 30 ▲▲ 2/6/32,5 0 1 58116502
160 2,2 1.6 20 30 ▲▲ 2/6/32,5 0 1 58116504
180 2,2 1.6 20 36 ▲▲ 2/6/32,5 0 1 58116507
180 2,2 1.6 30 36 ▲▲ 2/7/42 0 1 58116508
190 2,4 1.8 20 38 ▲▲ 2/6/32,5 0 1 58116509
190 2,4 1.8 30 38 ▲▲ 2/7/42 0 1 58116510
200 2,4 1.8 30 40 ▲▲ 2/7/42 0 1 58116511
210 2,4 1.8 30 40 ▲▲ 2/7/42 0 1 58116512
216 2,4 1.8 30 40 ▲▲ 2/7/42 0 1 58116520
230 2,4 1.8 30 44 ▲▲ 2/7/42 0 1 58116514
235 2,4 1.8 30 44 ▲▲ 2/7/42 0 1 58116521
240 2,4 1.8 30 44 ▲▲ Combi3 0 1 58116515
* cutting quality: ▲ very rough cut ▲ ▲ rough cut, ▲ ▲ ▲ fine cut ▲ ▲ ▲ ▲ very fine cut** pin holes: Combi1 matches 2/10/60 and 2/7/42 Combi3 matches 2/10/60 and 2/9/46 and 2/9,5/46,5 and 2/7/42For suitable reducing rings see chapter CONSTRUCTION/Saws/Reducing RingsP
las
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7–2
Saws / Portable Saws
HW Matador 5Sizing Saw Blades HW - fl at-ATB-ATB
Product Drawing Machine Application Design
15°
D
B
1 3
52
4
b
15°
F-WS-WS
3-0-1
HW
TC03
LONGLIFE
Machine / Application Design Advantages Notes
• table saws
• clipping and mitre saws
• for chip-free sizing cuts as well as
clipping and miter cuts in wood-
based panels, solid woods and
plastics
• tooth confi guration: fl at - ATB -
ATB "F-WS-WS"
• cutting material: HW TC03
• excellent cutting quality for cross
cuts
• excellent cutting quality thanks to
special tooth geometry
• extremely long edge lives
• noise-reduction thanks to laser
ornaments
• pay attention to nmax!!!
Product features Order information
Ø D B b Ø d Z Cutting quality* NL** Hook angle PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
180 3,0 2.2 30 60 ▲▲▲ 4/6/52 15 1 58808701
200 3,0 2.2 30 65 ▲▲▲ 2/6,2/42 +
4/6/52 +
4/6,6/60
15 1 58808702
220 3,0 2.2 40 70 ▲▲▲ 8/6/52 15 1 58808703
240 3,0 2.2 30 75 ▲▲▲ 8/6/52 15 1 58808704
250 3,0 2.2 30 80 ▲▲▲ Combi3 15 1 58808706
280 3,0 2.2 30 85 ▲▲▲ 2/6,2/42 +
4/6/52 +
4/6,6/60
15 1 58808705
300 3,0 2.2 30 100 ▲▲▲ Combi3 15 1 58808708
303 3,0 2.2 30 100 ▲▲▲ Combi3 15 1 58808707
350 3,0 2.2 30 100 ▲▲▲ Combi3 15 1 58808709
* cutting quality: ▲ very rough cut ▲ ▲ rough cut, ▲ ▲ ▲ fine cut ▲ ▲ ▲ ▲ very fine cut** pin holes: Combi1 matches 2/10/60 and 2/7/42 Combi3 matches 2/10/60 and 2/9/46 and 2/9,5/46,5 and 2/7/42For suitable reducing rings see chapter CONSTRUCTION/Saws/Reducing Rings Pla
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7–3
Saws / Table Saws
DP K + GClipping and Mitre Saw Blades DP - triple chip / fl at with two-sided chamfer "F-FA"
Product Drawing Machine Application Design
B
D
b
TR-F-FA
3-0-1
3,0 mm
LONGLIFE
Machine / Application Design Advantages Notes
• clipping and mitre saws
• for trimming of laminate, MDF,
particle board and aluminium
• tooth confi guration: triple chip
/ fl at with two-sided chamfer
"TR-F-FA"
• cutting material: DP
• resharpening area 3.0 mm
Product features Order information
Ø D B b Ø d Z Cutting quality* NL** Hook angle PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
150 3,2 2.2 30 36 ▲▲▲ 4/6,2/52 8 1 50750141
180 3,2 2.2 30 42 ▲▲▲ 4/6,2/52 8 1 50750142
200 3,2 2.2 30 48 ▲▲▲ 4/6,2/52 8 1 50750143
* cutting quality: ▲ very rough cut ▲ ▲ rough cut, ▲ ▲ ▲ fine cut ▲ ▲ ▲ ▲ very fine cut** pin holes: Combi1 matches 2/10/60 and 2/7/42 Combi3 matches 2/10/60 and 2/9/46 and 2/9,5/46,5 and 2/7/42For suitable reducing rings see chapter CONSTRUCTION/Saws/Reducing RingsP
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7–4
Saws / Clipping and Mitre Saws
HW NF - positiveNF-Chop Saw Blades HW - positive hook angle triple chip / fl at
Product Drawing Machine Application Design
TR-F
2-0-6
Machine / Application Design Advantages Notes
• table saws
• clipping and mitre saws
• for dividing and miter cuts in
aluminium and plastic profi les,
aluminium sheets on machines
with workpiece clamping as well as
wood-based panels (Corian, Noblan,
Varicor and HPL)
• positive hook angle
• tooth confi guration: triple chip /
fl at "TR-F"
• cutting material: HW TCm10 from
Ø 400 TCm06
• noise-reduction thanks to laser
ornaments
• tight workpiece clamping required
Product features Order information
Ø D B b Ø d Z Cutting quality*
NL** Hook angle Cutting material
PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
250 3,2 2.5 30 80 ▲▲ Combi3 5 TCm10 1 58808102
300 3,2 2.5 30 72 ▲▲ Combi3 5 TCm10 1 58808104
300 3,2 2.5 30 96 ▲▲▲ Combi3 5 TCm10 1 58808107
300 3,2 2.5 32 96 ▲▲▲ 4/12/64
+ Combi3
5 TCm10 1 o 58808125
350 3,2 2.5 30 108 ▲▲▲ Combi3 5 TCm10 1 58808111
400 3,8 3.2 30 96 ▲▲ Combi3 5 TCm06 1 58808113
420 3,8 3.2 30 96 ▲▲ Combi3 5 TCm06 1 58808115
450 3,8 3.2 40 108 ▲▲▲ 4/12/64
+
2/10/60
5 TCm06 1 58808117
500 4,0 3.4 30 120 ▲▲▲ 4/12/64
+
2/10/60
5 TCm06 1 58808118
* cutting quality: ▲ very rough cut ▲ ▲ rough cut, ▲ ▲ ▲ fine cut ▲ ▲ ▲ ▲ very fine cut** pin holes: Combi1 matches 2/10/60 and 2/7/42 Combi3 matches 2/10/60 and 2/9/46 and 2/9,5/46,5 and 2/7/42For suitable reducing rings see chapter CONSTRUCTION/Saws/Reducing Rings Pla
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7–5
Saws / Clipping and Mitre Saws
HW NF - negativeNF-Chop Saw Blades HW - negative hook angle triple chip / fl at
Product Drawing Machine Application Design
TR-F
2-0-6
HW
TCm10
HW
TCp06
Machine / Application Design Advantages Notes
• clipping and mitre saws
• for clipping and mitre cuts in
aluminium and plastic profi les
• negative hook angle
• tooth confi guration: triple chip /
fl at "TR-F"
• cutting material: HW TCm10 ab Ø
400 TCp06
• noise-reduction thanks to laser
ornaments
Product features Order information
Ø D B b Ø d Z Cutting quality* NL** Hook angle PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
235 2,8 2.2 30 64 ▲▲ 2/7/42 -6 1 58115018
250 3,2 2.5 30 60 ▲▲ Combi3 -6 1 58808201
250 2,8 2.2 30 80 ▲▲▲ Combi3 -6 1 58808200
250 3,2 2.5 30 80 ▲▲▲ Combi3 -6 1 58808203
250 3,2 2.5 32 60 ▲▲ Combi3 -6 1 o 58808202
250 3,2 2.5 32 80 ▲▲▲ Combi3 -6 1 o 58808204
250 3,2 2.5 40 80 ▲▲▲ 4/12/64 +
2/9/55 +
Combi3
-6 1 o 58808205
260 3,2 2.5 30 72 ▲▲ Combi3 -6 1 58808206
300 3,2 2.5 30 72 ▲▲ Combi3 -6 1 58808209
300 2,8 2.2 30 96 ▲▲▲ Combi3 -6 1 58808213
300 3,2 2.5 30 96 ▲▲▲ Combi3 -6 1 58808214
300 3,2 2.5 32 96 ▲▲▲ 4/12/64 -6 1 58808215
300 3,3 2.5 40 96 ▲▲▲ 4/12/64 +
2/9/55
-6 1 58808216
305 3,2 2.5 30 96 ▲▲▲ Combi3 -6 1 58808245
330 3,2 2.5 30 96 ▲▲▲ Combi3 -6 1 58808217
330 3,2 2.5 32 96 ▲▲▲ Combi3 -6 1 o 58808218
350 3,2 2.5 30 90 ▲▲ Combi3 -6 1 58808222
350 3,2 2.5 30 108 ▲▲▲ Combi3 -6 1 58808225
350 3,2 2.5 32 108 ▲▲▲ 4/12/64 -6 1 58808226
350 3,2 2.5 40 108 ▲▲ 4/12/64 +
2/9/55
-6 1 o 58808227
380 3,8 3.2 32 110 ▲▲▲ 4/12/64 -6 1 58808243
400 3,8 3.2 30 96 ▲▲ Combi3 -6 1 58808232
420 4,0 3.2 30 96 ▲▲ Combi3 -6 1 58808234
420 3,8 3.2 40 100 ▲▲▲ 4/12/64 +
2/9/55
-6 1 58808236
450 3,8 3.2 30 96 ▲▲ 4/12/64 +
2/12/80 +
Combi3
-6 1 58808235
500 4,0 3.4 30 120 ▲▲▲ 4/12/64 +
2/10/60
-6 1 58808239
* cutting quality: ▲ very rough cut ▲ ▲ rough cut, ▲ ▲ ▲ fine cut ▲ ▲ ▲ ▲ very fine cut** pin holes: Combi1 matches 2/10/60 and 2/7/42 Combi3 matches 2/10/60 and 2/9/46 and 2/9,5/46,5 and 2/7/42For suitable reducing rings see chapter CONSTRUCTION/Saws/Reducing RingsP
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7–6
Saws / Clipping and Mitre Saws
HW UnisteelNF-Chop Saw Blades HW - neutral hook angle fl at tooth with alternating chamfer
Product Drawing Machine Application Design
0°
B
D
b
F-WFA
3-0-1
HW
TCm18
Machine / Application Design Advantages Notes
• table saws
• clipping and mitre saws
• for dividing and miter cuts in metals
and NF-metals (zinc) plates, cast
iron, etc.
• tooth confi guration: fl at with
alternating chamfer "F-WFA"
• cutting material: HW TCm18
• improved cutting quality thanks to
special cutting geometry
• for wood-based panels and
plastics see ZWS and Parat -
negative (HSK)
• reduced edge lives in the case of
stainless steel
Product features Order information
Ø D B b Ø d Z Cutting quality* NL** Hook angle PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
254 2,4 1.8 30 48 ▲ Combi3 0 1 58165001
270 2,6 2.2 30 54 ▲▲ Combi3 0 1 58116517
305 2,6 2.2 30 60 ▲▲ Combi3 0 1 58165002
355 2,6 2.2 30 80 ▲▲ Combi3 0 1 58165003
* cutting quality: ▲ very rough cut ▲ ▲ rough cut, ▲ ▲ ▲ fine cut ▲ ▲ ▲ ▲ very fine cut** pin holes: Combi1 matches 2/10/60 and 2/7/42 Combi3 matches 2/10/60 and 2/9/46 and 2/9,5/46,5 and 2/7/42For suitable reducing rings see chapter CONSTRUCTION/Saws/Reducing Rings Pla
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7–7
Saws / Clipping and Mitre Saws
HW KDF - negativeSizing Saw Blades HW - inverted-v / hollow-ground tooth
Product Drawing Machine Application Design
DA-D
3-0-1
HW
TC06
Machine / Application Design Advantages Notes
• clipping and mitre saws
• table saws
• vertical panel sizing saws
• for sizing cuts in plastic and solid
wood profi le ledges
• vibration and noise damping
ornaments
• additional expansion slots
• tooth confi guration: inverted-v /
hollow-ground "DA-D"
• cutting material: HW TC06
• extremely low-noise and smooth
running thanks to vibration and
noise damping ornaments as
well as special expansion slot
combinations
• good quality of bottom edge even
without scoring saw blade
• excellent cutting quality
Product features Order information
Ø D B b Ø d Z Cutting quality* NL** Hook angle PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
250 3,2 2.2 30 48 ▲▲ Combi3 -5 1 58804352
303 3,2 2.2 30 60 ▲▲▲ Combi3 -5 1 58804279
* cutting quality: ▲ very rough cut ▲ ▲ rough cut, ▲ ▲ ▲ fine cut ▲ ▲ ▲ ▲ very fine cut** pin holes: Combi1 matches 2/10/60 and 2/7/42 Combi3 matches 2/10/60 and 2/9/46 and 2/9,5/46,5 and 2/7/42For suitable reducing rings see chapter CONSTRUCTION/Saws/Reducing RingsP
las
tic
7–8
Saws / Clipping and Mitre Saws
HW KKS - plasticChop Saw Blades HW for plastic profi les - alternate top bevel with chamfer
Product Drawing Machine Application Design
-3°
WS-FA
2-0-6
Machine / Application Design Advantages Notes
• clipping and mitre saws
• table saws
• for dividing and miter cuts in plastic
profi les made from PVC, acrylics,
plexiglass, thermosetting plastics,
PE, PA, PU, etc.
• tooth confi guration: alternate top
bevel - with chamfer "WS-FA"
• cutting material: HW TCp10 from
Ø 250 TCp06
• noise-reduction thanks to laser
ornaments
Product features Order information
Ø D B b Ø d Z Cutting quality*
NL** Hook angle Cutting material
PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
160 2,2 1.6 20 48 ▲▲ -3 TCp10 1 58116000
190 2,2 1.6 30 54 ▲▲ -3 TCp10 1 58116001
216 2,8 2.2 30 60 ▲▲ -3 TCp10 1 58116002
232 2,8 2.2 30 72 ▲▲ -3 TCp10 1 58116003
250 2,8 2.2 30 80 ▲▲▲ Combi3 -3 TCp06 1 50808500
300 2,8 2.2 30 96 ▲▲▲ Combi3 -3 TCp06 1 50808501
350 2,8 2.2 30 100 ▲▲▲ Combi3 -3 TCp06 1 50808502
* cutting quality: ▲ very rough cut ▲ ▲ rough cut, ▲ ▲ ▲ fine cut ▲ ▲ ▲ ▲ very fine cut** pin holes: Combi1 matches 2/10/60 and 2/7/42 Combi3 matches 2/10/60 and 2/9/46 and 2/9,5/46,5 and 2/7/42For suitable reducing rings see chapter CONSTRUCTION/Saws/Reducing Rings Pla
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7–9
Saws / Clipping and Mitre Saws
HW KKS - PTFE - plasticPTFE-coated Chop Saw Blades HW for plastic profi les - alternate top bevel with chamfer
Product Drawing Machine Application Design
-3°
WS-FA
3-0-1
HW
TCp06
LONGLIFE
Machine / Application Design Advantages Notes
• clipping and mitre saws
• table saws
• for dividing and miter cuts in plastic
profi les made from PVC, acrylics,
plexiglass, thermosetting plastics,
PE, PA, PU, etc.
• PTFE-coated
• tooth confi guration: alternate top
bevel - with chamfer "WS-FA"
• cutting material: HW TCp06
• noise-reduction thanks to laser
ornaments
• PTFE coating:
• prevents tool from heat-up and
tarnishing
• no deposits
• reduced cutting pressure
• increased edge life
• improved cutting quality
• the color of the saw blades
indicates the workpiece material
the saw blade is suitable for
Product features Order information
Ø D B b Ø d Z Cutting quality* NL** Hook angle PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
300 2,8 2.2 30 96 ▲▲▲ Combi3 -3 1 51808501
HW KKS - hard plasticChop Saw Blades HW for extremely hard plastic profi les - triple chip / fl at with two-sided chamfer
Product Drawing Machine Application Design
0°
B
D
b
TR-F-FA
3-0-1
HW
TCp06
Machine / Application Design Advantages Notes
• table saws
• for dividing and miter cuts in plastic
profi les made from Corian, Varicor,
Trespa, laminate, etc.
• tooth confi guration: triple chip
/ fl at with two-sided chamfer
"TR-F-FA"
• cutting material: HW TCp06
• noise-reduction thanks to laser
ornaments
Product features Order information
Ø D B b Ø d Z Cutting quality* NL** Hook angle PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
250 3,2 2.5 30 72 ▲▲▲ Combi3 0 1 50808600
300 3,2 2.5 30 84 ▲▲▲ Combi3 0 1 50808601
Pla
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7–10
Saws / Clipping and Mitre Saws
DP TRFSizing Saw Blades DP - triple chip / fl at with two-sided chamfer „F-FA“
Product Drawing Machine Application Design
10°
B
D
b
TR-F-FA
3-0-1
3,0 mm
LONGLIFE
Machine / Application Design Advantages Notes
• table saws
• vertical panel sizing saws
• for fi nish cuts in melamine- or
HPL-laminated panels and
composite materials in combination
with scoring saw blades
• tooth confi guration: triple chip
/ fl at with two-sided chamfer
"TR-F-FA"
• cutting material: DP
• resharpening area 3.0 mm
• with laser ornaments
• less vibration and noise thanks to
laser ornaments
Product features Order information
Ø D B b Ø d Z Cutting quality* NL** Hook angle PU L Order-No.
[mm] [mm] [mm] [mm] [°] [pc.]
303 3,2 2.2 30 60 ▲▲ Combi3 10 1 58750103
303 3,2 2.2 30 84 ▲▲▲ Combi3 10 1 50750104
350 3,2 2.2 30 60 ▲▲ Combi3 10 1 50750116
Pla
sti
c
7–11
Saws / Clipping and Mitre Saws
VHW 2265-2 Roughing CuttersWith shear angle
Product Drawing Machine Application Design
VHW
VHW
Machine / Application Design Advantages Notes
• CNC routers
• for rough cutting of solid wood and
plastics
• for cutting of openings and
contours
• traveling plunge cut using Z and X
or Y axis
• two-sided shear angle
• n max = 30,000 min-1
• optimum cutting quality in
laminated panels thanks to shear
angle
• clamping elements: ps-System
with intermediate sleeves, Tribos,
draw-in collet chuck
Product features Order information
Ø D L2 Ø d L3 L1 Z PU L Order-No.
[mm] [mm] [mm] [mm] [mm] [pc.]
20 55 20 50 115 2+2 1 50811563
Pla
sti
c
7–12
CNC Machining / Jointing/Dividing/Rebating/Grooving/Plunge-Cutting
VHW 2257 Finishing CuttersWith negative spiral
Product Drawing Machine Application Design
VHW
VHW
Machine / Application Design Advantages Notes
• CNC routers
• for fi nish cutting in solid woods and
plastic
• for cutting of openings and
contours
• traveling plunge cut using Z and X
or Y axis
• negative spiral for smaller
workpieces hard to clamp with
face side up
• n max = 30,000 min-1
• cutting pressure and chip
evacuation towards the bottom
thanks to negative spiral
• clamping elements: ps-System
with intermediate sleeves, Tribos,
draw-in collet chuck
Product features Order information
Ø D L2 Ø d L3 L1 Z PU L Order-No.
[mm] [mm] [mm] [mm] [mm] [pc.]
4 15 4 28 60 2 1 50811418
6 15 6 36 60 2 1 50811420
8 30 8 36 75 2 1 50811421
10 30 10 40 75 2 1 50811422
12 42 12 45 90 2 1 50811423
12 42 12 45 90 3 1 50811425
16 35 16 48 90 2 1 50811428
16 35 16 48 90 3 1 50811430
16 55 16 48 110 3 1 50811435
20 55 20 50 115 3 1 50811438
20 75 20 50 135 3 1 50811562
Pla
sti
c
7–13
CNC Machining / Jointing/Dividing/Rebating/Grooving/Plunge-Cutting
VHW 257-1 Finishing Cutters
Product Drawing Machine Application Design
VHW
VHW
Machine / Application Design Advantages Notes
• CNC routers
• for fi nish cutting in solid woods and
plastic
• for cutting of openings and
contours
• traveling plunge cut using Z and X
or Y axis
• positive spiral for tightly clamped
workpieces face side down
• n max = 30,000 min-1
• optimal upward chip evacuation
thanks to positive spiral
• clamping elements: ps-System
with intermediate sleeves, Tribos,
draw-in collet chuck
Product features Order information
Ø D L2 Ø d L3 L1 Z PU L Order-No. [L] L Order-No. [R]
[mm] [mm] [mm] [mm] [mm] [pc.]
6 15 6 36 60 2 1 50811419
8 30 8 36 75 2 1 50811034
10 30 10 40 75 2 1 50811036
12 42 12 45 90 2 1 50811037
12 42 12 45 90 3 1 50811424
14 35 14 45 90 3 1 50811426
14 55 14 45 110 3 1 50811427
16 35 16 48 90 2 1 50811040
16 35 16 48 90 3 1 50811429
16 55 16 48 110 2 1 50811041
16 55 16 48 110 3 1 50811434 50811432
18 55 18 48 115 3 1 50811436
20 55 20 50 115 3 1 50811437
20 75 20 50 135 3 1 50811439
Pla
sti
c
7–14
CNC Machining / Jointing/Dividing/Rebating/Grooving/Plunge-Cutting
VHW 257-2 Finishing Cutters
Product Drawing Machine Application Design
VHW
VHW
Machine / Application Design Advantages Notes
• CNC routers
• for fi nish cutting in solid woods and
plastic
• for cutting of openings and
contours
• traveling plunge cut using Z and X
or Y axis
• two-sided shear angle
• n max = 30,000 min-1
• optimum cutting quality in
laminated panels thanks to shear
angle
• clamping elements: ps-System
with intermediate sleeves, Tribos,
draw-in collet chuck
Product features Order information
Ø D L4 L2 Ø d L1 Z PU L Order-No.
[mm] [mm] [mm] [mm] [mm] [pc.]
8 7 32 8 80 2+2 1 50811564
10 7 32 10 80 2+2 1 50811565
12 7 42 12 90 2+2 1 50811566
16 24 55 16 110 2+2 1 50811567
Pla
sti
c
7–15
CNC Machining / Jointing/Dividing/Rebating/Grooving/Plunge-Cutting
DP 3501 Shank-Type Cutters
Product Drawing Machine Application Design
VHW
0,5 mm
1,2 mm
LONGLIFE
Machine / Application Design Advantages Notes
• CNC routers
• for jointing and sizing without
overlap marks in wood-based
panels, solid woods and plastics
• polished face and high-fi nish
clearance angle
• with HW plunge tip for diagonal
plunge-cutting (travelling plunge-
cut using Z and X axis)
• straight cutter axis
• solid tungsten carbide body
for <= Ø 10 mm
• resharpening area Ø 6 + Ø 10 =
0.5 mm - Ø 12 + Ø 16 = 1.2 mm
• high quality machining of MDF
and hard woods
• no overlap-marks thanks to
continuous cutting edge
• increased stability thanks to
special design of brazing area
• clamping elements: ps-System,
Tribos , draw-in collet chuck
• with thread for length adjusting
screw
Product features Order information
Ø D L2 Ø d L3 L1 Z nmax Resharpe-ning area
PU L Order-No. [L] L Order-No. [R]
[mm] [mm] [mm] [mm] [mm] [min-1] [mm] [pc.]
6 12 12 40 60 1 30000 0.5 1 50811684
8 12 12 35 60 1 30000 0.5 1 50811128
10 22 12 35 70 2 30000 0.5 1 50811930 50811130
12 25.4 12 35 70 1 24000 1.2 1 50811132
16 25.4 16 45 85 1 24000 1.2 1 50811134
16 35 16 45 95 1 24000 1.2 1 50811136
Pla
sti
c
7–16
CNC Machining / Jointing/Dividing/Rebating/Grooving/Plunge-Cutting
VHW 2512 High-Performance Shank-Type CuttersFor the machining of plastics - Z=1
Product Drawing Machine Application Design
L1
L2 L3
D d
VHW
Machine / Application Design Advantages Notes
• CNC routers
• for jointing, rebating and grooving
in plastics
• traveling plunge cut using Z and X
or Y axis
• positive spiral
• polished chip gullets
• optimal chip removal and
excellent cutting quality thanks to
specially polished chip gullets and
positive spiral
• negative spiral or reinforced shank
diameter on request
• clamping elements: ps-System
with intermediate sleeves, Tribos,
draw-in collet chuck
Product features Order information
Ø D L2 Ø d L1 Z Helical sense PU L Order-No.
[mm] [mm] [mm] [mm] [pc.]
3 12 3 50 1 positive 1 50811568
4 15 4 50 1 positive 1 50811569
5 17 5 50 1 positive 1 50811570
6 22 6 60 1 positive 1 50811571
8 32 8 70 1 positive 1 50811572
10 32 10 70 1 positive 1 50811573
12 32 12 80 1 positive 1 50811574
Pla
sti
c
7–17
CNC Machining / Jointing/Dividing/Rebating/Grooving/Plunge-Cutting
DP 3517 High-Performance Shank-Type CuttersFor the machining of for solid core panels
Product Drawing Machine Application Design
1,0 mm
2,8 mm
LONGLIFE
Machine / Application Design Advantages Notes
• CNC routers
• for jointing and sizing without
overlap marks in solid woods and
wood-based panels
• especially suited for the machining
of plastic solid core panels (e.g.
Trespa, Corian, Varicor, LG-HiMacs,
etc.)
• high-performance tool for rough
and fi nish milling
• with alternating shear angle
• with DP plunge tip
• face cutting for diagonal plunge-
cutting
• polished face
• n max = 24,000 min-1
• clamping elements: ps-System,
Tribos , draw-in collet chuck
• with thread for length adjusting
screw
Product features Order information
Ø D L2 Ø d L3 L1 Z Resharpening area PU L Order-No. [R]
[mm] [mm] [mm] [mm] [mm] [mm] [pc.]
12 15 16 45 75 2+1 1.0 1 50811935
12 22 16 45 75 2+1 1.0 1 50811936
16 20 20 50 80 2+1 2.8 1 50811937
Pla
sti
c
7–18
CNC Machining / Jointing/Dividing/Rebating/Grooving/Plunge-Cutting
DM 3900 MONO-DIA Shank-Type CuttersZ=1
Product Drawing Machine Application Design
1,0 mm
LONGLIFE
Machine / Application Design Advantages Notes
• CNC machining centers
• for cutting of transparent, high-gloss
surfaces in plexiglass
• without face cutting edge
• with face cutting edge
• resharpening area 1.0 mm
• n max = 24,000 min-1
• high edge quality which requires
postprocessing in rare cases only
• fi nish milling (removal of 0.1 - 0.2
mm) at a feed rate of approx. 1
m/min
• the quality can only be reached
in connection with a precision
clamping element, optimally with
Tribos power shrink-fi t chuck
Product features Order information
Ø D L2 Ø d L3 L1 Z PU L Order-No. [R]
[mm] [mm] [mm] [mm] [mm] [pc.]
8 6 12 40 70 1 1 s 50811709
With face cutting edge
Ø D L2 Ø d L3 L1 Z PU L Order-No. [R]
[mm] [mm] [mm] [mm] [mm] [pc.]
8 8 12 40 70 1 1 s 50811710
Pla
sti
c
7–19
CNC Machining / PMMA Machining
DM 3901 MONO-DIA Chamfering CuttersZ=1
Product Drawing Machine Application Design
1,0 mm
LONGLIFE
Machine / Application Design Advantages Notes
• CNC machining centers
• for cutting of transparent, high-gloss
surfaces in plexiglass
• for milling of chamfers on top- and
bottom edge
• resharpenable area 1.0 mm
• n max = 24,000 min-1
• fi nish milling (removal of 0.1 - 0.2
mm) at a feed rate of approx. 1
m/min
• the quality can only be reached
in connection with a precision
clamping element, optimally with
Tribos power shrink-fi t chuck
Product features Order information
Chamfer Ø D L2 Ø d Z PU L Order-No. [R]
[°] [mm] [mm] [mm] [pc.]
45 16 4 25 1 1 s 50811711
DM 3902 MONO-DIA Engraving CutterZ=1
Product Drawing Machine Application Design
0,5 mm
LONGLIFE
Machine / Application Design Advantages Notes
• CNC machining centers
• for V engravings in plexiglass
• resharpenable area 0.5 mm
• n max = 24,000 min-1
• up to max. 1,5 mm engraving
depth
Product features Order information
Ø D L2 Ø d L3 L1 Z PU L Order-No. [R]
[mm] [mm] [mm] [mm] [mm] [pc.]
12 3 25 50 80 1 1 s 50811712
Pla
sti
c
7–20
CNC Machining / PMMA Machining