Post on 15-Feb-2017
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5S IMPROVEMENTSWARE HOUSE Zone Name: Open steel Yard and WarehouseZone Champion: Manikandan VSDate: 20.04.2016
5 S I M P L E M E N T A T I O N A C T I V I T Y Zone Name : Open steel YARD and Warehouse Zone Champion: Manikandan VS Date: 20th APR 2016
STEPS INVOLVED DESCRIPTION OF STEPS NOS.
1SSEIRI CLASSIFICATION OF DOCUMENTS: e.g.
-SORTING • Product / Components / Process / Standards..(Segregate Good & Bad) • Tech info / Misc. items/ Gen Correspondence file.
2SSEITON SYSTEMATIC ARRANGEMENT: e.g.
-SYSTEMATIC ARRANGEMENT • Components / inventories / slow-fast-non moving parts(Everything in its place • Shelves, Rows within the shelves, Files Stored in rowsand everything has its place) • Standardization / Development of indexing method
3SSEISO CLEANLINESS TO BE MAINTAINED :
-CLEANLINESS • 5 minutes for individual Workstations / work spot - Daily*(Clean working area) • 15 minutes for surrounding areas - Weekly*
4SSEIKETSU STANDARDIZATION PROCEDURES - 5S activities
-STANDARDIZATION • Preparation of procedures, Flow charts, Gant charts(Implement and follow) • Standardization of Parts/files & Operating Manuals
5S
SHITSUKE TRAINING AND DISCIPLINE
-TRAINING & SELF- • Auditing / Monitoring of 5S Activities DISCIPLINE • Training / Orientation of System and Procedures (Sustain) • Adherence to System, document & time Discipline
• Motivating People to give TIPS & implementing Kaizens
SEITON SEISO SEIKETSU
SHITSUKE
SEITON SEISO SEIKETSU
SHITSUKE
SEIRI
SEIRI
Before 5S After 5S
SEITON SEISO SEIKETSU
SHITSUKE
SEITON SEISO SEIKETSU
SHITSUKE
SEIRI
SEIRI
Action : Benefits:
Before 5S After 5S
SEITON SEISO SEIKETSU
SHITSUKE
SEITON SEISO SEIKETSU
SHITSUKE
SEIRI
SEIRI
Before 5S After 5S
SEITON SEISO SEIKETSU
SHITSUKE
SEITON SEISO SEIKETSU
SHITSUKE
SEIRI
SEIRI
Before 5S After 5S
SEITON SEISO SEIKETSU
SHITSUKE
SEITON SEISO SEIKETSU
SHITSUKE
SEIRI
SEIRI
Before 5S After 5S
SEITON SEISO SEIKETSU
SHITSUKE
SEITON SEISO SEIKETSU
SHITSUKE
SEIRI
SEIRI
Before 5S After 5S
THANK YOU..