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A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 1 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
Automation and Drives
IMATIC S7-400H
SThe high-available Automation System
Redundancy in PracticeRedundancy in Practice
Info shopInfo shop
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 2 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
Industries (1)
Power generation and distribution(oil, gas, electricity) Power plants Pipelines Offshore District heating systems
Chemical, electrochemical, petrochemical and pharmaceutical industries
Mining
Environmental engineering Water treatment Refuse incineration
Pulp and paper
Steel and metal
Overview
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 3 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
Industries (2)
Food and beverages
Glass industry
Semiconductor industry (utilities)
Transport Tunnel automation Marine automation
Airports Runway lighting Baggage transport
Overview
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 4 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
System architecture
Management level
PC network/terminal bus
Process level
Field level
ET 200M
Ethernet
RedundantIM 153
Redundantpower supply
H CPUsHot stand-by
ClientsParallel redundancy
Server Parallel redundancyWith archive-matching
SW redundancyWarm stand-by
Media redundancy
High-availablecommunication
RedundantPROFIBUS
Overview
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 5 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
System integration
Hidden redundancy Transparent programming
(programming same as for non-redundant systems)
Standard system parameterization
Standard handling
All SIMATIC programming languages can be used without restriction
Platform for F andFH systems
Overview
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 6 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
Online Programming
Programming – Hardware configuration
Redundancy features
Programming
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 7 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
Redundant link
Fibre-optics (FO)
Fibre-optics (FO)
Replaceable Sync modules
Configuration
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 8 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
Technical specifications for the CPUs V4.x
Two CPU types available CPU 417-4H with
20MB onboard CPU 414-4H with
1,4MB onboard
General technical specifications, like CPU 417-4 or CPU 414-3
4 integrated interfaces Two for the Sync modules One DP interface One MPI/DP interface
Configuration
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 9 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
CPU Version V 3.x versus V4.x
Use the selector switch on the rear panel of the CPU to set the rack number. The switch has two positions, namely 1 (up) and 0 (down). One CPU is allocated rack number 0, and the partner CPU is assigned rack number 1. Default setting of both CPUs is rack number 0.
Rack settingCPU V3 CPU V4
CPU V3
CPU V4
Configuration
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 10 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
Communications between H-SystemsSingle Bus , 1 CP per CPU
System 1 System 2A B A B
Default Path
Communication
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 11 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
Communications between H-SystemsSingle Bus , 1 CP per CPU
System 1 System 2A B A B
CP fault !
Communication
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 12 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
Communications between H-SystemsSingle Bus , 1 CP per CPU
System 1System 2
A B A B
..and CPU fault !
Communication
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 13 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
Connection of OP to an S7-400H System
Repeater Connection
+24V
M
Communication
OP / TP MP
A&D AS CS2 FASystems Support
Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 14 February 2005
Overview
Redundancy features
Configuration
Communication
Redundant I/O
Switchover
Synchronization
Self-test
Programming
H-CIR
Online repair
OP / TP / MP
Ordering Information
Ordering information Y-Link
IM 157: 6ES7 157-0AA82-0XA0
Y-Link: 6ES7 197-1LB00-0XA0
Bus module BM IM 157 6ES7 195-7HD80-0XA0
Bus module BM Y-Link 6ES7 654-7HY00-0XA0
Collective Order No. 6ES7 197-1LA02-0XA0
Y-LinkIM 157
Ordering Information