Post on 15-Feb-2017
transcript
OBJECTIVE: Service company specialized in Condition Monitoring Diagnosis
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Electrical & Power Generation TNB Generation TNB Distribution
Kapar Energy Ventures Jimah Energy Ventures
Pahlawan & Panglima Power Sabah Power Resource
TNB Janamanjung
Oil & Gas Petronas Gas
Petronas Penapisan Petlin
Carigali Sabah Operation (SBO)
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Established in 1994 and ISO QMS 9001:2008 qualified since 2009
Appointed as a vendor under Vendor Development Program TNB since 1997, to implement condition monitoring for their generation, transmission and distribution divisions.
Vibration Training Program partner for Mobius Institute, Australia – Certified Vibration Analyst
More than 20 years experience in condition monitoring disciplines:
Pre & Post Overhaul Vibration Analysis
Vibration Sensor and System Verification
Root Cause Machinery Failure Analysis
Evaluating Machine Condition and Performance
Continuous Condition Monitoring Program (VA, IR, US)
Dedicated to R&D in order to continuously improve our analysis, simulation and test method.
Water Utility Jabatan Bekalan Air N.Sembilan
Industry CIMA
LAFARGE ANSELL
Pulp & Paper Pascorp Industry Genting Sanyen
BENEFIT: A lot can be discovered about a machine’s condition and problems by simply noting its vibration characteristics.
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Vibration Analysis • Identifying forcing frequencies • Abnormalities behavior
Operational Modal Analysis • Study of mode shape, natural frequencies
and damping ration • Identifying local damages thru curvature
pattern • Fatigue analysis
System Resonance Study • Start up and Coast
Down • Evaluating structure
rigidity
Operational Deflection Shape
• Evaluating operating condition
• Design evaluation
Mechanical Gas Turbine
Steam Turbine Pumps
Gearbox Electrical Motor
Electrical Motor current analysis
Circuit board
Structural Ship
High-rise Building Bridges
Individual parts/component Piping
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BENEFIT: It is a non-contact means of identifying electrical and mechanical components that are hotter than they should be, thus often an
indication of areas of impending failure. .
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Termination Failure • Identifying loose contact • Eliminating electrical spark
Steam Line Leak • Identifying leak
spot • Insulation exposed
Bearing Failure • Lack or Over
Grease • Rubbing
Insulation Failure • Evaluating operating
condition • Design evaluation
Mechanical Gas Turbine
Steam Turbine Pumps
Gearbox Electrical Motor
IC Engine
Electrical Transformer
LV Board Switchgear
Structural Ship
High rise building Engine Piping
Electrical Equipment • Improper installation • Weak joint • Loose connector
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BENEFIT : The most versatile technology which used in noisy and loud environments
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Leaks Detections • Compressed Air • Compressed Gases • Vacuum leaks • Seals and Gaskets • Condenser Tubes • Valves leaks
Electrical Inspections • Arcing • Tracking • Corona • Switchgears • Transformers • Busbars
Mechanical Inspection • Bearing Condition • Rubbing Condition • Cavitation • Gears Spikes • Pumps and motors • Lack of lubrications
Mechanical Piston Compressor Axial Piston Pumps
Gearbox IC Engine
Electrical Transformer
LV Board Switchgear
Structural Insulation
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BENEFIT : Maximize company productivity by provide proactive measure on priorities' budget expenditure and action on valves
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Portable and intrinsically safe • Ensuring no disruption to
operation • Suitable for all type of valves. • PSV, control valve, steam
traps. • Immediate results can be
obtain.
Unique benefits • Increased plant safety,
availability and compatibility.
• Recover lost profits from product leaks via flare lines, vents and drains.
Industry Upstream
Downstream Power Plant
Chemical Plant
Simple Approach • Perform survey on each
valve with 5-6 points measurement.
• Easy for ongoing survey for maximize benefits.
Valve Type Pressure Control Valve
Blowdown Valve Control Valve Steam Trap
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BENEFIT : Increase company productivity by reduce unintended failure from automating data capture and online analysis
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Fully Automated • Permanently installed system • Recognize and individually
trend shaft, gear, bearings, oil and electrical faults
Bearing Proximity Probe • Identifying faults on
slow rpm • Non sync line indicates
the faults
Gear Failure Identification • Kurtosis Trend (sensitive
to spikes) • Monitor tooth even for
single tooth spikes
Belting Connected Cooling Fan
Centrifuge Pumps Crushers
Induced Fan Conveyor Paper Roll
Easy Information • Traffic light display • Rapid response from
specialist thru SMS and Email
Coupling Connected Rotary Kiln
Mill Trunion Bearing Induced Fan / Blower
Vertical Long Shaft Pumps Overhung Pump
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AIM: To be the most competence and reliable team in providing this service in our industry
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4@
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ifi.
my
Te
l: +
60
3-6
27
34
07
8 /
Fa
x:
+6
03
-62
73
40
80