Post on 01-Jun-2018
transcript
8/9/2019 CF-15H
1/51
CF-15HPEMFCSohail Munir
Nouman Ahmad
Muhammad Younis
Clean Futures Energy Corporat ion Ltd.
8/9/2019 CF-15H
2/51
Introduction: Increasing orld de!elopment is increasing energy
consumption as o" #$ per year
In %&'& ($ energy consuption increased orldide In %&&) total orld energy consumption as #*#
e+a,oules -#*#'&') 01'2%3&&& 45h6 o" hich oilcontri7utes -22$6 and gas -%&$6
(($ o" orlds total energy source is contri7uted 7yoil and gas
8y %&*& there ould 7e no oil.
Current !ast usage o" "ossil "uels is 9illing the earthe!ery day
5e need to shi"t toard an Alternate and greensource.
8/9/2019 CF-15H
3/51
Current Scenario o"Pa9istan:
Pa9istan imports )&$ o" oil 7eing consumed.
Electricity installed capacity is %%** M5
"ossil "uel ; '#3
8/9/2019 CF-15H
4/51
S?L@4I?N CF='(B - Clean Futures='(3 Bydrogen 7ased "uel cell6
It is a PEMFC poered 7y clean hydrogen
?nly 7yproduct is ater
ero emissions
Darsattile use
(&=
8/9/2019 CF-15H
5/51
“The business plan”
8/9/2019 CF-15H
6/51
IncludesH Pro7lem Statement
?ption eneration and selection
?7,ecti!es
Jesign
?rientation
Product Je!elopment
Mar9eting
8/9/2019 CF-15H
7/51
Pro7lem: apid oil depteion causing crisis
?il short"alls aecting industries
More than (& industries in Pa9istanonly ere shut don due to NOFUEL
2070 is deadline "or glo7al oildepletion
Economical crisis and industrialdon"all.
ENVIRONMENTAL aspects arealso considera7le
Fossil "uel 7urning 9illing planetith each passing day
lo7al arning and change ineather cycles
Jierent diseases and ris9 o"
8/9/2019 CF-15H
8/51
A!erage load shedding e+ceeds'%='# hous a day in pa9istan
Aecting commercial 7ussinessand daily li"e
E+pensi!e "ossil "uel electricityhile importing )&$ o" oil Is Not"essi7le
Justru7ed social scenario andde!astatin psycological eects
Increasing sort"alls may "urther
orsen the situation.
8/9/2019 CF-15H
9/51
e sustainable solution
8/9/2019 CF-15H
10/51
Solution SpeciKcations: reen energy source that does not aects en!ironment
5ide range o" use i=e commercial3 !ehicles3 industries etc.
Long term a!aila7ility o" the source "eed
Dariety o" design and as per usage reuirements
Must 7e a7le to tac9le the glo7al demand and local demands
Bigh eciency
@ser "riendly in terms o" the user inter"ace3 operation3maintanance and cost
Should 7e a solution in terms o" Fuel and Electricity
8/9/2019 CF-15H
11/51
?ption eneration
Considering the current scenario severa o!tions "eregenerated
Shale
gas
8io=Fue
ls
Nuclearpo
er
Solar
Cells
Coal
FuelCell
8/9/2019 CF-15H
12/51
?ptions AnalysisSource Analysis
8io Fuels En!ironmental Friendly3 Dariety o" "eed Stoc93 Feasi7le to replaceasoline and diesel 7ut huge amount or organic "eed needed "orglo7al supply3 e+pensi!e on longe term 7asis.
Nuclear
Poer
Bigh energy production 7ut
8/9/2019 CF-15H
13/51
4he "uel CellQ #h$ did "e seect %ue ce & Dariety o" "eed materials
A7ility to tac9le groing glo7alldemands
Bigher eciencies upto
8/9/2019 CF-15H
14/51
8/9/2019 CF-15H
15/51
?ption selection: PEMFC Proton E+change Mem7rane Fuel
Cell
@se Bydrogen as "uel
8/9/2019 CF-15H
16/51
ProductOrientation
CF-15H
Powering the globe
8/9/2019 CF-15H
17/51
5hy are e manu"acturing CF='(B :The Idea Origin
An En!ironment "riendly energygenerator
An alternate source in currentshort"alls and "uture scenarios
Energ$ For A
4o lead the energy ser!ice pro!iders in
the ro Cheaper energy "or all
Sa"e3 easy and dura7le syetem
8/9/2019 CF-15H
18/51
'roduct i%e c$ce
')2=as8attery
')
8/9/2019 CF-15H
19/51
Mar9et and is9
Analysis:
Product
Development
Product
Innovation
Current
Products
Product
Developmentexisting
existing new
new
technology
push
market pull
8/9/2019 CF-15H
20/51
! ?7,ecti!e e=deKntion:
“SUSTA!A"#$ $!$%&' FO% &%$$! O"$”
8/9/2019 CF-15H
21/51
?7,ecti!e treeUProduct ruirements:
Sustainableenergy
rodu!er
Sa"e #!ono$i!al%ong shel"
%i"e&ser
Friendly 'e(ible use
#n)iron$ent Friendly
!onineosSuly
#asy*aintanan!
e#+!ient
8/9/2019 CF-15H
22/51
15 6
<Easy Handling
25 10 7
Long Shelf Life
20
'&
8
(
Safety
20
'&Ease of operation
30
'&
*Efficiency
C
u s t o e r ! p o r t a n c e
C o p r e s s i " i l i t y o f H 2
C a t a l y s t a c t i # e t y
$ E %
&
e s i g n C h r a c t e r i s t i c
'(%ol 'at )*+,nits
)ae -1
)ae .1
By David
2005-9-20
/&House f /uality
2( 2(5 3(35 3(EC !portance
8/9/2019 CF-15H
23/51
8/9/2019 CF-15H
24/51
Productde(elop)ent
CF-15H
Powering the globe
8/9/2019 CF-15H
25/51
CF='(B: ComponentSpeciKcation
Mem7rane
as Jiusion Layer
Catalyst Layers
8ipolar plate
Pressure sa"ety !al!es
upture dis9s
Beat and Flo Sensors
Air integrated cooling "an
Storage module
Control Sitches
Current and sensor Monitor
Cell Git
8/9/2019 CF-15H
26/51
Mem7rane: ,aon Proton E+change Mem7rane
Supphonated 4etraRouro ethylene
Passes the proton to other side "orater "ormation
Proton Selecti!e
Charged Mem7rane
A 9ey "actor in eciency
Made 7y PolymeriOation
Installed 7eteen anode andcathode
Bighly Selecti!e
8/9/2019 CF-15H
27/51
as Jiusion Layer
Facilitate transport o" reactantsinto the catalyst layer
emo!al o" product ater
Sheet o" Car7on in hichcanro7 K7res are coated ith
polytetraRuoroethylene -P4FE6
as diuse rapidly in pores
hydropho7ic P4FE3 hich
pre!ents e+cessi!e ater7uildup
Ad,ust ater retention andater release
8/9/2019 CF-15H
28/51
Material Properties:
8/9/2019 CF-15H
29/51
Material selection anddeKnition:
8/9/2019 CF-15H
30/51
Catalyst Layers EFC= catayst is used.
Iron 8ased Catalyst disperesed oncar7on sheets
@pto
8/9/2019 CF-15H
31/51
8ipolar plates
Installed 7eteen to cells
Conduction 7eteen cells
Physical support to Stac9
Iron 7ased plate nipolar plate
Ro KeldQ hich is a set o" channels
is machined or stamped to allogases to pass
Installed "or current regulation
8/9/2019 CF-15H
32/51
Pressure sa"ety !al!es
Made o" 7rass
For controlled release o" hydrogen "rom the
storage module
Shuts don in case o" pressure e+ceeds thesa"ety limits
Bigh sa"ety parameters
5ith pressure !al!es shutdon the the sensorsin storage module and internal gas tranporttu7es close them and systems shuts don
8/9/2019 CF-15H
33/51
upture dis9
Non reclosing pressure relie"
8ac9 up de!ice "or pressure sa"ety !al!e
Baults the Ro o" gas "rom storage module
CopperUIron 7ased mem7rane
Mem7rane ruptures at a predeKned dierential pressure
Bigh sa"ety parameters
Pre!ents possi7le high pressure Ro in case o" modulesensor and Ro !al!e "ailure
8/9/2019 CF-15H
34/51
Beat and Flo sensors Jesigned to cheC9 internal cell temperature
Signals the system in cas o" o!erheating
Pre!ents "rom system "ailure
Pre!ents Component meltdon
Immediately signals to shut don in case o" sudden rise
in temperature Bigh sa"ety parameters
Pro!ides contineous temperature monitoring and logs"or user
Flo sensors allo contineous monitoring and control o"Ro to user
Signals system to shi"t "rom analogue to automatedmode in case o" Ro uncertanities
egulates constant and ecient Ro
Immediately shuuts don system in case o" o!erl"o orsudden Ro shoc9
8/9/2019 CF-15H
35/51
Storage module Imported "rom Fuel Cell Syetems
Inc. @SA.
Consists o" metal hydrides "orstorage
Bydrogen storage (&& times the
siOe o" container ') to #& Liters o" hydrogen
storage as reuired 7y user
4hin alled car7on steel container
elease pressures range 7eteen'A4M to a "e A4M
Easy carriage
Sa"er than all other hydrogenstorage methods
4ested and commercialy a!aila7le
8/9/2019 CF-15H
36/51
Control Sitches
Electonicaly designed sitches
Include ?nU ?U emergency shutdon options
For ease o" operation
Additional analogue and aumated operation operationas per the load and reuirement
Bigh user inter"ace parameters
Made o" plastics
8/9/2019 CF-15H
37/51
Current and SensorMonitor
4o monitor !oltage o" "uel cell
Allos Beat and Ro
monitoring
euired current can 7e set in
automated system mode tosa!e e+tra "uel 7urning
4imer option to auto start and
shut o the system
So"tare 7ased touch screenmonitor ith integerated minimemory chip and processor
8/9/2019 CF-15H
38/51
Cell Git
Steel 9it "or installation o" all components ith internalnon sonducting composite layer
Fle+i7le design to change or maintain the internal partseasily
Light eight as compaed to other commercially a!aila7le"uel cell 9its
elpaca7le as per user criteria
Made o" Car7on steel
8/9/2019 CF-15H
39/51
CF='(B: o)erall se!i!ation Light eight steel "ram cell
8/9/2019 CF-15H
40/51
Bo it or9s
8/9/2019 CF-15H
41/51
Ad!antages:
CF='(B
Sa"e
Cheaper
Ecient
Jura7le
Easy?peratio
n
Multipurpose
Fle+i7ledesign
reen
8/9/2019 CF-15H
42/51
Cost Analysis
8/9/2019 CF-15H
43/51
Assem7eling costE(ui!)ent Cost* as Jiusion Layer
Catalyst Layers
8ipolar plate
Pressure sa"ety !al!es upture dis9s
Beat and Flo Sensors
Air integrated cooling "an
Storage module Control Sitches
Current and sensor Monitor
Cell Git
8/9/2019 CF-15H
44/51
Fi+ed costMem7rane E+truder
V%(&&&
Land Cost -'&&&& s."t 6+V'&&U"t >V'&&&&&&
Beat E+changer > V(&&&&
Cooler > V#&&&&
Automated Assem7ly system >V23&&&3&&&
4otal1 V
8/9/2019 CF-15H
45/51
4otal Cost Ucell : Cost per Cell V '''(
Bydrogen cost V & -V .%
8/9/2019 CF-15H
46/51
8/9/2019 CF-15H
47/51
Summary WGey notes
8/9/2019 CF-15H
48/51
Ac9noledgements
8/9/2019 CF-15H
49/51
e"erences
8/9/2019 CF-15H
50/51
Xuerries
8/9/2019 CF-15H
51/51