Post on 12-Apr-2017
transcript
POWER IT UP.
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Comprehensive Power Proprietary
Introduction to Comprehensive Power
Comprehensive Power is a leading designer and manufacturer of high-performance permanent magnet (PM) motors, generators, controls and drives
We provide enabling technology for rugged industry applications including global oilfield, military, marine propulsion and renewable energy, as well as machines which require high torque
We were founded in 1998, and are located in Marlborough, MA
We Invent and Produce Unique Solutions which are Manufactured in the USA
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Comprehensive Power Proprietary
Why PM motors?
Full torque, even at stall speed.
Motors can operate with higher speeds and greater precision than achieved by the established fluid or electromechanical drive technologies.
Direct-drive torque motor modules reduce the need for power transmission components such as gear boxes, couplings and linkages, thereby reducing the efficiency losses in machinery created by these components.
Global market for direct drive torque motor modules has grown from $98 million in 2008 to $195 million in 2012 and is forecast to grow to be worth nearly $300 million in 2016.
Source: http://www.imsresearch.com/press-release/more_machine_builders_turn_to_direct_drive_torque_motor_modules&cat_id=201&type=LatestResearch
Example Comprehensive Power TeraTorq® motor
Torque – Speed curve
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TeraTorq® motors, in green, on skids with pumps
Top Drive with a TeraTorq® Motor
Faster setup time “Always On” resilient power
electronics Reduced Maintenance Less space required/lighter weight Reduced fuel consumption Safer operation for crew
Comprehensive Power Proprietary
We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
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Comprehensive Power Proprietary
Lightweight with high efficiency, generators from Comprehensive Power are deployed on each of the two wind turbines in the picture.
TeraTorq® generator, yellow, in center of turbines on right, is sealed for subsea operation.
ORPC’s TidGen - the first grid connected tidal generation system in the US
We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
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Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards
and switchgear. Formed in 1981, they have designed and built over 10,000 control panels
covering a broad electrical spectrum. Their strength is in complex and innovative
applications, especially where custom design and engineering is a requirement. The
company has vast experience in marine switchboards and controls and has built to ABS and
USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges,
dredges, riverboats, ferries, pleasure craft and military vessels.
EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses
whose complementary expertise is the force behind marine electric propulsion and a pioneer
for the application of alternative green power sources for the tug/barge marketplace and
beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings,
reduced emissions, lower maintenance costs, simplicity of operation and improved vessel
environment with regard to noise and onboard sound level reductions.
Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent
magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an
enabling supplier and partner of leading firms in the mobile power, distributed power and renewable
energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied
power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind
turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years.
The Force behind Marine Electric Propulsion
Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering
partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have
engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now
entered the international marketplace, with units under design for service in the Far East, and Eastern
Europe, and is pioneering the application of alternative "green" power sources for the tug/barge
marketplace worldwide. The firm has also expanded its product range with the introduction of new,
high technology harbor and offshore tug designs.
Comprehensive Power Proprietary
Improved maneuverability Full torque at low speed Low rotor inertia in motors
enables rapid acceleration, deceleration, or stopping
“Always On” / High Uptime
Reduced Maintenance Reduced Weight and
Smaller Footprint Reduced Fuel
Consumption Reduced Emissions Increased Safety Read about the PowerRing™ Marine Propulsion
System for Workboats at www.ecomarinepropulsion.com
We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
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Comprehensive Power Proprietary
Custom motors and power electronics
Rugged packaging, including motors and encapsulated power electronics for subsea deployment
High uptime, long life
We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
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Comprehensive Power Proprietary
Rollers Presses Shredders Crushers Compressors Fans Pumps… ….and other high torque applications where precise control is required
We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries and…
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TeraTorq® High Performance Motors and Generators
Designed for long life use in harsh environments – rugged, sealed, and highly shock tolerant
Patented, propriety designs provide as much as 5X reductions in size and weight compared to motors and generators from other vendors
Low rotor inertia enables unmatched, precise control
Full torque at stall speed
High efficiency
Customizations for your system can include -mounting, shaft interface, housing material, pressure compensation for subsea deployment, cable entries, and more Our motors can fit within any standard NEMA form
factor if required for your system
TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq® motors and generators have logged millions of hours of rugged field use.
Comprehensive Power Proprietary
TeraTorq® High Performance Motors and Generators
Compact and rugged high power motors based on a field proven scalable design
7 standard diameters with incremental length for added torque
13xx series: 13” diameter 160 to 1,200 ft-lbs
14xx series: 19” diameter 300 to 2,000 ft-lbs
26xx series: 26” diameter 1,500 to 6,000 ft-lbs
31xx series: 32” diameter 3,000 to 24,000 ft-lbs
39xx series: 42” diameter 6,000 to 54,000 ft-lbs
52xx series: 54” diameter 12,000 to 96,000 ft-lbs
78xx series: 74” diameter 26,000 to 214,000 ft-lbs
The same machine design functions well as a motor or a generator
Custom motors and generators are also available
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Comprehensive Power Proprietary
Variable Speed Generator (VSG) Operation
Reduce fuel consumption and emissions
Reduce engine wear and maintenance
Reduce size and weight
Eliminate need for synchronization equipment and the related complex operational processes
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Comprehensive Power Proprietary
CAT C32 engine with a TeraTorq® generator
About 5 feet shorter and about 8000lb lighter
vs. a ‘standard’ genset
The Most Advanced Modular Drive System
The image on the right features multiple racks of TIM-270s, or TIMs (TeraTorq® Inverter Modules).
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Comprehensive Power Proprietary
TIMs
200kW / 250Hp power, 9”x9”x25” modules, typically deployed in arrays
TIM-270 modules are fully interchangeable with each other, reducing the number of spare parts needed to be stocked. Any TIM automatically performs:
AC/DC Rectification
DC/AC Inversion
DC/DC Power Balancing
TIMs are used to:
Drive motors
Transfer power from a generator or other source
Transfer power to/from a switchboard or a battery bank
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Comprehensive Power Proprietary
Theory of Operation - TIMs
Each module has 6 power terminals DC plus, minus and ground 3 AC (input / output) phases
Connected to DC by IGBT switches
Current can flow in any direction based on switch control IGBTs switch rapidly with Pulse Width Modulation (PWM) control
Output is smoothed by phase inductors Harmonics are actively controlled and reduced
AC voltage is between DC plus and minus
AC phases provide or draw current on command, at any frequency from DC to 1,000 Hz Modules automatically balance loads when connected in parallel Can draw power from lower AC voltages with active power factor
correction
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TIMs
Designed for continuous “always on” redundant, fail-safe system operation
The unlikely event of a failure of a TIM-270 in a multiple TIM system only decreases the system power proportionately
Such a failure will still yield continued system operation and avoid emergency equipment shutdown
TIM-270 modules can safely and easily be swapped or replaced by anyone; no factory certification or special training is required. Replacing a TIM-270 is a simple “plug and play” operation.
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Comprehensive Power Proprietary
TFMs (TeraTorq® Frame Modules)
Modular, expandable drive mounting system
Power
Liquid cooling
Control
TFMs hold up to 4 TIMs
About 49” tall, 30.5” deep, 10” wide
All module connections are blind mate quick disconnect for safe and foolproof operation
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Comprehensive Power Proprietary
TCM (TeraTorq® Control Module)
Controls the operation of TIM lineups, which may be connected to motors, generators, renewable energy sources, batteries, ultracaps, switchboards, etc
Provides information to/from a system controller via the Modbus Application Protocol (MBAP) over an Ethernet TCP/IP connection
Support for web based data collection, troubleshooting, and preventative maintenance programs
System status is continuously logged locally and can be viewed over the internet
Mode, power, status information
Voltages, speeds , currents, temperatures
Battery health (in hybrid systems)
Fault reporting and identification
Remote support personnel can spot many problems before they interfere with operation
Can help work through any unusual situation
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Comprehensive Power Proprietary
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Comprehensive Power Proprietary
Custom Solutions
Custom PM motors and generators are designed and manufactured to support power, speed, size, weight, operational, and environmental requirements. Custom drive and control electronics can address specific power management, transmission, size and packaging requirements.
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Example Application – Drill Rig
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from
other vendors
Reduced size of generators and drive house
Modular VFD, “always on”, self service
Support for Variable Speed Generation (fuel savings)
Support for driving 3rd party motors
?
Safer Operation
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Example Application – Direct Drive Motor for Mud Pump
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from
other vendors
Reduced size of motors
Modular VFD, “always on”, self service
Direct Drive eliminates gearbox and gearbox maintenance
Lower Rotor Inertia for more precise control (fast emergency stopping if ever required)
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Example Application – High Torque Motor for Active Heave Drawworks
Feature / Benefit TeraTorq® Motors,
TIMs AC Induction Motor
Reduced size and weight
Wider temperature operating range
Liquid cooled (no external blower fan needed; no noise from fan)
Lower Rotor Inertia for more precise control
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Example Application – Electric Motor Upgrade to Hydraulic Tongs
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from
other vendors
Size and weight that is small enough to fit within space of existing hydraulics
Modular VFD, “always on”, self service
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Example Application – Electric HPU
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from
other vendors
Reduced size and weight
Direct Drive ?
Liquid cooled (no external blower fan needed; no noise from fan)
Modular VFD, “always on”, self service
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Example Application – Tug Boat Propulsion System
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from other
vendors
Reduced size of motors, generators AND drive cabinets
Direct drive, including full torque even at low speed
Modular VFD, “always on”, self service, includes built-in filtering
Variable Speed Generation – fuel savings with advanced intelligent energy management, reduced emissions
Support for driving 3rd party motors, such as pumps or other equipment
?
Safer Operation
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Example Application – Refurb of Research Vessel Propulsion System
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from other
vendors
Small footprint of motors, generators AND drive cabinets – need to fit within existing space
FAQs
Can I use TIM drive lineups with motors or generators that are not manufactured by Comprehensive Power?
Yes you can (although we would like you to consider all of our equipment, including our motors and generators, our drives are compatible with products from other manufacturers).
Can a TIM really be replaced by non-factory personnel?
Yes. After following your defined safe procedure to open the circuit breaker for the drive line, just push a button and pull the handle to remove a TIM, and then slide a replacement in.
Can I use my own housing for my TIMs, TFMs, and TCMs?
Yes. we will assist your design efforts and support the deployment of the equipment within your own housing.
Also we sell rack systems and cabinets, and we can also recommend partners who also sell racks and cabinets for our power electronics.
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Comprehensive Power Proprietary
FAQs (con’d)
If a TIM fails, does my system stop operating?
No. In the unlikely event of a TIM failure, the remaining TIMs will continue to operate, and the drive lineup will have proportional power available.
Does a TIM need to be programmed or require a hardware modification to perform an AC/DC conversion or another function?
No. Any TIM can perform any function, and any TIM can be placed in any TFM slot. The TIM’s function is controlled by a TCM which is part of the drive lineup.
Can this drive and power electronics system function as a Microgrid?
Yes. TIM systems support power being supplied from one or multiple sources, including transformers, switchboards, grid connections, generators and battery banks. Power can be distributed to multiple loads, including hotel loads, MCCs, motors and battery banks.
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Comprehensive Power Proprietary
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TIMs vs. Other Power Electronics Solution
Feature / Benefit TeraTorq® Motors,
TIMs Motors and drives from
other vendors
1 Spare Component for any AC/DC, DC-DC, DC/AC function
Modular VFD, “always on”, self service
Truly parallel for the lifetime of your equipment – TIMs manufactured in any lot today, or from any lot in the future, can automatically be paralleled with any other TIM
Self Service
Safer Operation
Lower cost of operation – reduced maintenance, fewer parts
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Summary
TeraTorq® Motors and generators are available up to 214,400ft-lb Customizations include selectable mounting, shaft interface, housing material,
pressure compensation, and cable entries
Custom designed motors, generators, and power electronics are also available
Our high performance equipment provides significant advantages around Size, Weight, Control, Efficiency
Up time, Reliability, Ruggedness
TIMs/TFMs/TCMs Power and control Comprehensive Power motors or 3rd party motors
“Always on”
Web based monitoring, control
Support for heterogeneous system design - TIMs can drive TeraTorq® and 3rd party motors
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Comprehensive Power
Let us power your system.
Jeff Sable, Director Sales and Marketing (508) 460-0010 x706 jsable@comprehensivepower.com
@jeffsable on Twitter