Comprehensive Power Introduction March 2013

POWER IT UP.

Page 2 02/27/2013 Comprehensive Power Proprietary

Introduction to Comprehensive Power

Comprehensive Power is a leading designer and manufacturer of high-performance permanent magnet motors, generators, controls and drives.

We provide solutions to the global oilfield, military, marine propulsion and renewable energy industries.

Founded in 1998, located in 40,000 square feet across 3 facilities in Marlborough, MA

We Invent and Produce Unique Solutions which are manufactured in the USA

Drilling and production with lower fuel consumption and reduced environmental impact.

Page 3 02/27/2013

Comprehensive Power Proprietary

TeraTorq® motors, in green, on skids with pumps

Top Drive with a TeraTorq® Motor

Reduced fuel consumption Less space required/lighter weight Faster setup time Less down time Reduced Maintenance Safer operation

Page 4 02/27/2013


Renewable Energy – Wind, Hydrokinetics, and more…

Lightweight with high efficiency, PM Generators from Comprehensive Power are deployed on each of the two wind turbines in the picture.

TeraTorq® generator, yellow, in center of turbines on right, is sealed for subsea operation.

ORPC’s TidGen - the first grid connected tidal generation system in the US


CPI and Military

Page 6 02/27/2013

PowerRing™ Marine Propulsion Systems for Workboats www.ecomarinepropulsion.com

Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards

and switchgear. Formed in 1981, they have designed and built over 10,000 control panels

covering a broad electrical spectrum. Their strength is in complex and innovative

applications, especially where custom design and engineering is a requirement. The

company has vast experience in marine switchboards and controls and has built to ABS and

USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges,

dredges, riverboats, ferries, pleasure craft and military vessels.

EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses

whose complementary expertise is the force behind marine electric propulsion and a pioneer

for the application of alternative green power sources for the tug/barge marketplace and

beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings,

reduced emissions, lower maintenance costs, simplicity of operation and improved vessel

environment with regard to noise and onboard sound level reductions.

Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent

magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an

enabling supplier and partner of leading firms in the mobile power, distributed power and renewable

energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied

power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind

turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years.

The Force behind Marine Electric Propulsion

Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering

partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have

engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now

entered the international marketplace, with units under design for service in the Far East, and Eastern

Europe, and is pioneering the application of alternative "green" power sources for the tug/barge

marketplace worldwide. The firm has also expanded its product range with the introduction of new,

high technology harbor and offshore tug designs.


Reduced Downtime and Maintenance

Reduced Fuel Consumption

Reduced Emissions

Reduced Noise

Reduced Weight and Smaller Footprint

Redundancy & Backup

Increased Safety

http://www.ecomarinepropulsion.com/

Page 7 02/27/2013

TeraTorq® High Performance Motors and Generators

Designed for long life use on drilling rigs and other harsh environments – rugged, sealed, and highly shock tolerant

Optional hollow shaft facilitates compact coaxial deployment

Propriety design provides as much as 5X reductions in size and weight compared to Motors and drives from other vendors

Low rotor inertia enables unmatched precision

High efficiency with direct liquid cooling, eliminating the need for a dedicated heat exchanger and blower

Scalable platform design with dozens of sizes up to 20,000 Hp / 214,400 ft-lb

TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq® motors and generators have logged more than 4,000,000 hours of rugged field use.


TIMs

200 kW / 250 Hp power conversion and control “building blocks”, typically deployed in arrays

TIM-270 modules are fully interchangeable with each other, reducing the number of spare parts you need to stock. Any TIM can be perform:

AC/DC Rectification

DC/AC Inversion

DC/DC Power Balancing

TIMs are used to:

Drive motors

Transfer power from a generator or other source

Transfer power to/from a switchboard or a battery bank


TIMs

Designed for durability and for continuous, “always on”, fail-safe operation

The unlikely event of a failure of a TIM-270 in a multiple TIM system only decreases the system power proportionately

Such a failure will still yield continued system operation and avoid emergency equipment shutdown

TIM-270 modules can safely and easily be swapped or replaced by anyone; no factory certification or special training is required. Replacing a TIM-270 is a simple “plug and play” operation.


TFMs (TeraTorq® Frame Modules)

TFMs hold up to 4 TIMs

All module connections are blind mate quick disconnect for safe and foolproof operation and maintenance


TCM (TeraTorq® Control Module)

Controls the operation of TIMs, which are connected to motors, generators, etc.

Provides information to/from a system controller via the Modbus Application Protocol (MBAP) over an Ethernet TCP/IP connection

Support for web based data collection, troubleshooting, and preventative maintenance programs


The Most Advanced Modular Drive System

The image on the right features multiple racks of TIM-270s, or TIMs (TIMs are TeraTorq® Inverter Modules).


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Custom Solutions

Custom PM Motors and generators are designed and manufactured to support power, speed, size, weight, operational, and environmental requirements. Custom drive and control electronics can address specific power management or transmission requirements, or meet size and packaging requirements.

Variable Speed Generator (VSG) Operation

Reduce size and weight on rig or vessel

Reduce fuel consumption

Reduce emissions

Reduce noise

Reduce engine wear and reduce maintenance; built-in fault protection

Eliminate need for synchronization equipment and processes


CAT C32 engine with a TeraTorq® generator

About 5 feet shorter and about 8000lb lighter than ‘standard’ genset

Example One Line Diagram for Drilling Rig

Comprehensive Power Proprietary Page 15

02/27/2013

82 TIMs/24 TFMs/12 TCMs

4 TeraTorq™ Generators

3rd party mud Pump motors, HPUs, top drive motor

Battery storage, not shown in this

diagram, can easily be added to the system using TIMs in DC-DC configuration

1500kW Gen 1 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide

Drive Cabinet Notional Arrangement – 23.6ft length

Generators, HPUs, Top Drive, Brake, MCC, Mud Pumps




200Hp HPUs 1-8, + 4 spare slots for growth

1 TIM each, 3 TFMs total, 1 TCM, breaker, 800mm wide

1000Hp Top Drive 5 TIMs, 1 TFM, 1 TCM, breaker, 600mm wide

NOTE – DC bus Circuit breakers to be sized @250A/TIM


Page 16 02/27/2013

Grid Power Transformer 8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide

Brake Resistor

up to 800kW, 4 TIMs breaker, 400mm wide

2 - 800kW MCC Inverters

8 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide

Mud Pump 1 7 TIMs, 2 TFMs, 1 TCM, breaker, 600mm wide



Page 17 02/27/2013 Confidential

Example Application – Drill Rig

Feature / Benefit TeraTorq® Motors,

TIMs Motors and drives from

other vendors

Reduced size of generators and drive house

Modular VFD, “always on”, self service

Support for Variable Speed Generation (fuel savings)

Support for driving 3rd party motors

?

Safer Operation

Lower price

Lower cost of operation – reduced maintenance, fewer parts


Example Application – Mud Pump



other vendors

Reduced size of motors


Direct Drive eliminates gearbox and gearbox maintenance

Lower Rotor Inertia for more precise control (capable of emergency stopping if ever required)

Lower price

Lower cost of operation


Example Application – Active Heave Drawworks


TIMs GEB AC Induction Motor

or Clone

Reduced size and weight

Wider temperature operating range

Liquid cooled (no external blower fan needed; no noise from fan)

Lower Rotor Inertia for more precise control

Lower price



Example Application – Electric Tongs



other vendors

Size and weight that is small enough to replace existing hydraulics



Example Application – Electric HPU



other vendors

Reduced size and weight

Direct Drive

Liquid cooled (no external blower fan needed; no noise from fan)


Lower price


Example One Line Diagram for Diesel Electric Tug Boat

Page 22 02/27/2013

Comprehensive Power - EcoMarine Propulsion Systems Corp. Proprietary


Example Application – Tug Boat Propulsion System


TIMs Motors and drives from other

vendors

Reduced size of motors, generators AND drive cabinets

Direct drive, including full torque even at low speed

Modular VFD, “always on”, self service, includes built-in filtering

Variable Speed Generation – fuel savings with advanced intelligent energy management, reduced emissions

Support for driving 3rd party motors, such as pumps or other equipment

?

Safer Operation

Lower price

Lower cost of operation – reduced maintenance, fewer components


Example Application – Refurb of Research Vessel Propulsion System


TIMs Motors and drives from other

vendors

Small footprint of motors, generators AND drive cabinets – need to fit within existing space

FAQs

Can I use TIM drive lineups with motors or generators that are not manufactured by Comprehensive Power?

Yes you can (although we would like you to consider all of our equipment, including our motors and generators, you are not required to do so).

Can a TIM really be replaced by non-factory personnel?

Yes. After following a safe lockout procedure for the drive line, push the red button and pull the handle to remove.

Can I use my own housing for my TIMs, TFMs, and TCMs?

Yes. We do sell rack systems and cabinets, but we will assist your design efforts and support the deployment of the equipment within your own housing.


FAQs (con’d)

If a TIM fails, does my system stop operating?

No. In the unlikely event of a TIM failure, the remaining TIMs will continue to operate, and the drive lineup will have proportional power available.

Does a TIM need to be programmed or require a hardware modification to perform an AC/DC conversion or another function?

No. Any TIM can perform any function, and any TIM can be placed in any TFM slot. The TIM’s function is controlled by a TCM which is part of the drive lineup.

Can this drive and control system function as a Microgrid?

Yes. TIM systems support power being supplied from one or multiple sources, including transformers, generators and battery banks. Power can be distributed to multiple loads, including hotel loads, MCCs, motors and battery banks.



Summary

Motors and generators up to 214,400ft-lb

High Performance provides significant advantages around size, weight, control, efficiency

Up time, reliability, ruggedness

TIMs/TFMs/TCMs Power and control Comprehensive Power motors or 3rd party motors

“Always on”, self service

Web based monitoring, control

Custom packaging (subsea, shafts or hollow bore, couplings, etc.), and custom solutions available

Select TeraTorq® components for the right application with clear economic benefits Select TeraTorq® equipment where you can receive an operational advantage, such as - eliminating

synchronization equipment, eliminating gearbox, reducing footprint, reducing fuel usage and emissions, lowering maintenance costs, being “always on” is important

Support for heterogeneous system design - TIMs can drive 3rd party motors


Comprehensive Power

Jeff Sable, Director Sales and Marketing (508) 460-0010 x706 [email protected]

mailto:[email protected]

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Comprehensive Power Introduction March 2013

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