Cu stp 07_crs(tower)

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SOLAR THERMAL POWERGEEN 4830 – ECEN 5007

Manuel A. Silva Pérez

silva@esi.us.es

7. Central Receiver Systems

Central Receiver Systems - CRS

14/7/101 GEEN 4830 – ECEN 5007

Solar Thermal Power Plant.

Basic configuration

Beam irradiance

Concentrator

Receiver

Thermal

Storage

Concentrated irradianceElectricity

Power

conversion

system

Thermal energy

BoilerFossil fuel

Biomass

14/7/102 GEEN 4830 – ECEN 5007

Central Receiver System

http://www1.eere.energy.gov/solar/power_towers.html14/7/103 GEEN 4830 – ECEN 5007

CRS (Gema Solar, Molten salts)

14/7/104 GEEN 4830 – ECEN 5007

CRS

(Phoebus, Open air volumetric receiver)

14/7/105 GEEN 4830 – ECEN 5007

Collector System (concentrator)

14/7/10GEEN 4830 – ECEN 50076

Heliostat field

The concentrator is the “heliostat field”, a Fresnel

concentrator

Main elements

Heliostat

Control System

14/7/10GEEN 4830 – ECEN 50077

The heliostat

“an instrument consisting of a mirror mounted on an axis moved by clockwork by which a sunbeam is steadily reflected in one direction”

Basic components

Reflecting surface

Structure and tracking mechanism

Control system

Typology:

Glass - metal

Stretched membrane

Size: 1 m2 to 150 m2

14/7/108 GEEN 4830 – ECEN 5007

Heliostat

Back support

structure

Elevation drive

Azimuth drive

Reflecting surface

Reflected ray

Incident ray

14/7/109 GEEN 4830 – ECEN 5007

Burning mirror, Hoesen (18th century)

14/7/1010 GEEN 4830 – ECEN 5007

Glass – metal heliostat

14/7/1011 GEEN 4830 – ECEN 5007

Heliostat

14/7/1012 GEEN 4830 – ECEN 5007

Glass – metal heliostat

14/7/1013 GEEN 4830 – ECEN 5007

Glass – metal heliostats

14/7/1014 GEEN 4830 – ECEN 5007

Stretched membrane heliostats

14/7/1015 GEEN 4830 – ECEN 5007

Stretched membrane heliostats

14/7/1016 GEEN 4830 – ECEN 5007

Stretched membrane heliostats

14/7/1017 GEEN 4830 – ECEN 5007

Reflectivity

Reflectivity of a new, clean mirror ≈ 0.90 ÷ 0.94

14/7/1018 GEEN 4830 – ECEN 5007

Mirror quality

Heliostat facets are spherically curved

For large focal distances, a parabolic surface can be approximated by

an spherical surface of radius r = 2f (f: focal distance).

14/7/10GEEN 4830 – ECEN 500719

Mirror quality

2222

cspSD

Ideal spherical curvature

Spherical curvature, with waviness

2222

cspSD

14/7/1020 GEEN 4830 – ECEN 5007

Distortion

Spherical reflectors generate distortion of the image

Dependent on time (relative position sun-heliostat)

14/7/10GEEN 4830 – ECEN 500721

Summer solstice, noon

Summer solstice, 7:30 a.m. Summer solstice, 7:30 p.m.

Heliostat field layout

Surround field

North (south) field

Secondary concentration

Secondary concentrator optics tower (SCOT)

14/7/1022 GEEN 4830 – ECEN 5007

North field

0

200

400

600

800

1000

-600 -400 -200 0 200 400 600

14/7/1023 GEEN 4830 – ECEN 5007

Surrounding field

14/7/1024 GEEN 4830 – ECEN 5007

Geometrical performance of heliostats

14/7/1025 GEEN 4830 – ECEN 5007

Cosine factor

Yearly average cosine factor for a

north heliostat field

14/7/1026 GEEN 4830 – ECEN 5007

Shading and blocking

14/7/1027 GEEN 4830 – ECEN 5007

Shading & blocking

Shading

Blocking

Air transmittance

14/7/1028 GEEN 4830 – ECEN 5007

Air transmittance

Spillage

14/7/1029 GEEN 4830 – ECEN 5007

Receiver system

Function

Components

Types of receivers

Working fluids

14/7/10GEEN 4830 – ECEN 500730

Receiver system

14/7/1031 GEEN 4830 – ECEN 5007

Receiver types

14/7/1032 GEEN 4830 – ECEN 5007

Cavity receivers

14/7/10GEEN 4830 – ECEN 500733

Cavity receivers

14/7/10GEEN 4830 – ECEN 500734

Molten salt cavity receiver

14/7/10GEEN 4830 – ECEN 500735

External, cylindrical receiver

14/7/10GEEN 4830 – ECEN 500736

External, cylindrical receiver

14/7/10GEEN 4830 – ECEN 500737

External, cylindrical receiver

14/7/10GEEN 4830 – ECEN 500738

Tubular receiver (boiler)

14/7/1039 GEEN 4830 – ECEN 5007

Volumetric receivers

14/7/10GEEN 4830 – ECEN 500740

Volumetric receivers

14/7/10GEEN 4830 – ECEN 500741

Heat transfer characteristics of tubular and

volumetric receivers

14/7/10GEEN 4830 – ECEN 500742

Detail of a volumetric absorber (wire mesh)

14/7/10GEEN 4830 – ECEN 500743

Detail of a volumetric absorber

(ceramic cups)

14/7/10GEEN 4830 – ECEN 500744

Working fluids

14/7/10GEEN 4830 – ECEN 500745

Working fluids for CRS

Water / steam

Saturated steam

Superheated steam

Molten salts

Air

Pressurized

Atmospheric

Sodium

Thermal oils

14/7/10GEEN 4830 – ECEN 500746

Comparison of HTF’s

14/7/10GEEN 4830 – ECEN 500747

Power conversion system

Rankine cycle (steam turbine)

Brayton cycle (gas turbine)

Combined cycle (gas turbine + steam turbine)

Stirling engines

(MHD)

14/7/10GEEN 4830 – ECEN 500748

CRS: pros and cons.

Pros:

Ability to achieve high temperatures

Wide industrial base for most components

Multiple technological options

Technologically proven

Multiple thermal energy storage options

High potential for improved effciency or cost reduction

Cons.:

Complexity

Short commercial record

Best technology still undefined

14/7/10GEEN 4830 – ECEN 500749

Energy Balance of Central Receiver

Systems

14/7/10GEEN 4830 – ECEN 500750

High concentration concepts

Secondary concentration

Increase flux density on the absorber

Reduce requirements for primary concentrator (heliostats)

Secondary Concentrator Optics Tower

The receiver can be placed at the ground level

Solar Furnaces

Very high concentration ratios

Combine a field of flat heliostats and a parabolic concentrator

Not for electricity generation

14/7/10GEEN 4830 – ECEN 500751

Secondary concentrators

REFOS Project (DLR)

14/7/10GEEN 4830 – ECEN 500752

SCOT (Secondary Concentrator Optics

Tower)

Weizmann Institute (Israel)

14/7/10GEEN 4830 – ECEN 500753

SCOT (Secondary Concentrator Optics

Tower)

14/7/10GEEN 4830 – ECEN 500754

Beam Down

14/7/10GEEN 4830 – ECEN 500755

Solar Furnaces

14/7/10GEEN 4830 – ECEN 500756

Solar Furnaces

14/7/10GEEN 4830 – ECEN 500757

CRS projects

14/7/10GEEN 4830 – ECEN 500758

CRS (PS10, sat. steam)

14/7/1059 GEEN 4830 – ECEN 5007

PS10 and PS20 (Abengoa Solar, Spain)

14/7/1060 GEEN 4830 – ECEN 5007

CRS (Gema Solar, Molten salts)

14/7/1061 GEEN 4830 – ECEN 5007

Gema Solar (Torresol Energy, Spain)

14/7/1062 GEEN 4830 – ECEN 5007

Gema SolarDesign Data

Total Reflective Area 285.200 m2

Number of heliostats 2480

Total Area covered by Heliostat Field 142.31 Ha

Thermal output of the Receiver 120 MWt

Tower height 120 m

Heat Storage Capacity (equivalent to turbine operation) 15 hours

Steam Turbine power 17 MWe

Natural Gas Thermal Power 16 MWt

Projected Operative Figures

Direct solar radiation over Heliostats 2062 kWh/m2

Annual Energy sales 96.400 MWhe

Contribution of Natural Gas 15%

Capacity utilization 65 %

CO2 savings 23.000 – 85.000 t/y

14/7/1063 GEEN 4830 – ECEN 5007

Sierra Solar (e-Solar, USA)

14/7/1064 GEEN 4830 – ECEN 5007

Unit #1 (100 kW hybrid GT) (Aora Solar,

Israel)

14/7/1065 GEEN 4830 – ECEN 5007