Currículo de la Empresa - OSVIMAosvima.es/pdf/OsvimaPresentation2015.pdf · Our history . OSVIMA ....

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Expositors: Ms. Marta Butragueño Álvarez Commercial Department Mr. Oscar Butragueño Álvarez Technical Responsible Mr. Carlos Butragueño Martín Commercial Manager

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Content Our history

Introduction Development Present day

Our Vision, Mission and Values

Our clients Expertise

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History

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Our history OSVIMA was founded in 1987.

The business began from small premises located in Getafe. Accompanied by a small team OSVIMA took the decision to develop his vision further.

Over time with lots of hard work, passion and a desire to excel, the founder and his team at OSVIMA grew.

As we grew on local territory its customers confidence also grew. OSVIMA became an increasing force in the local Spanish market.

The perseverance and reliability of the company went from strength to strength. The year 1993 was a pivotal year. The financial outlook was strong and OSVIMA put everything it had into the expansion of the factory and the acquisition of the latest technology and machinery.

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Our history

This put us in a position to approach the international market engineering of airplane parts. Until this present day, OSVIMA is always investing in the latest technology and machinery to keep one step ahead of its competitors and exceed our customers expectations.

Osvima has highly qualified personnel, in this moment counts with a team of over 120 employees in Getafe for machining and assemblies of aeronautical parts, and 40 employees dedicated to design and manufacturing tooling in Móstoles.

OSVIMA has for many years manufactured aeronautical parts and tooling. Today we have several certifications required for the assembly of units and several processes.

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Vision, Mission and Values Vision To become internationally recognized and to gain the same reliable reputation as we have in the national market. Mission We strive to be ahead of our customer’s demands and exceed their expectations on a daily basis. Values We endeavour to make each and every part and project given to us by our clients a success we can be proud of, and ensuring our clients satisfaction.

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Main Clients

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Projects Aeronautical Parts

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Airbus: A300 – Main cargo door A320 – Side Formers and Outlet Sockets A330 – Cargo Door Frame A340 – Fan cowl A350 – Belly fairing A380 – Belly fairing, zone 3.1, zone 3.2, zone 5,

section 19 (Fitting VTP & Frame 101), Landing gear door.

Airbus Military: C212 – Wings CN235 – Wings, Fuselage C295 – Wings, Fuselage

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Projects – Aeronautical Parts

Cassidian: Eurofighter – Wings Embraer: KC-390 – ERJ135 – ERJ145 – EMB170 – EMB190

– LEGACY 650 (VTP and HTP) Bombardier: CRJ700-CRJ900-CRJ1000 – HTP DASH 8 C-SERIES – Tail Cone

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Projects – Aeronautical Parts

Gulfstream: G650 Sikorsky: S92 – Tail Cone Eurocopter: AS332 SUPER PUMA MK2 – Tail Cone Atlante’s project: PELICANO (UAV) – Structural part

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Projects – Aeronautical Parts

Projects Aeronautical Tooling

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A380 Airbus Operation (TMD): - HTP integration harrow for static load test

Airbus Operation (Puerto Real) : - SPOO – Omegas for Fan Cowl

Alestis: - PEAU – Tooling for curing composite for Belly

Fairing

Aernnova: - Tooling for bending of metal sheet 15

Projects – Tooling

A380 Aernnova: - MTAX Tooling for drilling of HTP rib - Tooling for assembling Frame 101 A350 Aernnova: - Harrow of drilling and assembly for Karman

Fairings - RCTL – Tooling of machining and drilling for

coating stringers of HTP - Tooling for curing HTP of fittings and ribs

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Projects – Tooling

A350 Airbus Operation: - Harrow for fuselage fairing assembly and

extensiometric load test - Harrow for accessing and loading, equippement

room by elevators - section 19 MTorres: - Tooling for positioning of front and rear HTP spar - Drilling Templates A350. SMA: - Drilling Templates A350.

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Projects – Tooling

C-Series Aernnova: - Tooling for stringers positioning turner on

coatings - TLAP – Tooling for coating drilling of section 19 NH90 Aernnova: - Tooling for curing’s tail cone - Tooling for integrating and drilling for tail cone

sections 18

Projects – Tooling

Boeing 737 Aciturri: - Tooling for curing fairing for VTP - Front spar curing tooling A320 Airbus Operation: - Printing tooling for TIP fairing (HTP) - Curing tooling of HTP fairing - TLAP – Drilling tooling for trailing edge cap of

HTP - TSOO –Tooling for indoor transport of HTP

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Projects – Tooling

Arianne 5 Astrium-EADS Space: - Assembly tooling for joining rings between

fuselage sections

Atlante Airbus Operation: - Tooling for machining lateral frame of fuselage - Curing tooling of duct

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Projects – Tooling

Company Location

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Our Company Location

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Our Company Location

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Cassidian AIRBUS

Our Company

Factory 1

Factory 2

Location

Factory 2 4.200 sqm

Factory 1 1.950 sqm

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Our Company

Factory 3

Location

Factory 3 7,000 sqm

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Company Factories

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Our Company Main Factory - Getafe

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Our Company

Warehouse of Raw material

Raw material Area

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Our Company Machining Area

Production 29

Our Company

Control of parts in process

Machining Area

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Our Company

Machinedpart :

Side

Former A320

Machining Area

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Our Company

Production

Machining Area

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Our Company

Production

Machining Area

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Our Company

Company Factory Machinery

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Our Company Machinery

Machined Parts of Hard Metals High Qualification and Experience machining

parts of Titanium Alloys 35

Our Company

Machined Parts of Aluminum Machines of 5 axis - High Speed

Machinery

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Our Company

Machined Parts of Plastics with fiber (Example - Die Forging)

Machines of 5 axis High Speed

Machinery

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Our Company

Machined Parts of Stainless Steel Machines of 3 and 5 axis (Example-Project A340)

Machinery

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Our Company

Aeronautical Parts Factories - Getafe 39

Machinery

Factories in Getafe - Madrid

Nº Mách. Brand Model Tecnology

X-Travel ( ØMAX

in Lathe )

Y- Travel

Z- Travel

1 Fidia K911 - 001 5 Axes 9000 1250 1000 2 Fidia K911 - 001 5 Axes 9000 1250 1000 3 Nicolas Correa Rapid 50 5 Axes 5000 3100 1200 4 Fidia K411/5 5 Axes 4200 1250 1000 5 Fidia GTF22 5 Axes 2000 2200 1400 6 HAAS VF-8/40 tr 310 5 Axes 1626 1016 762 7 HAAS VF-8/40 tr 310 5 Axes 1626 1016 762 8 HAAS VF6SS 5 Axes 1626 813 762 9 HAAS VF6SS 5 Axes 1626 813 762

10 HAAS VF5SS 5 Axes 1270 660 635 11 HAAS VF-5SS 5 Axes 1270 660 635 12 HAAS VF-5SS 5 Axes 1270 660 635 13 DMU 125P 5 Axes 1250 800 800 14 DMU 125P 5 Axes 1250 800 800 15 DMU 125P 5 Axes 1250 800 800 16 Mikron VCE 1000 - HAAS VF3 5 Axes 1016 508 635 17 Mikron VCE 1000 - HAAS VF3 5 Axes 1016 508 635 18 HAAS DT-1 5 Axes 508 406 394 19 HAAS DT-1 5 Axes 508 406 394 20 Nicolas Correa A25/40 3 Axes 4000 1200 1500 21 HAAS VF11 3 Axes 3048 1016 762 22 Mazak - Nueva VTC-820/30 3 Axes 3000 820 720 23 Mazak VTC-800/30SR 3 Axes 3000 800 720 24 Nicolas Correa 22/25 3 Axes 2500 800 800 25 DMF - DECKEL MAHO 220 Linear 3 Axes 2200 600 600 26 Nicolas Correa 22/20 3 Axes 2000 800 800 27 Mikron VCE 1600 PRO 3 Axes 1600 900 800 28 HAAS VF5 SS 3 Axes 1270 660 635 29 Mikron VCE 1000 PRO 3 Axes 1102 560 650 30 Mikron VCE 1000 PRO 3 Axes 1102 560 650 31 Mazak FJV 250 ** 3 Axes 1020 510 460 32 Mazak FJV 250 ** 3 Axes 1020 510 460 33 Mikron VCP 600 3 Axes 600 450 450 34 Mikron VCP 600 3 Axes 600 450 450 35 Daewoo CNC-LATHE 600 0 800

Aeronautical Tooling and Parts Factory – Móstoles

Machinery

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Factory in Móstoles - Madrid Our Company

Nº Brand Model Tecnology

X-Travel Y- Z- W- Mách. ( ØMAX Travel Travel Travel

in Lathe ) 1 Nicolas Correa Fresadora Puente FP-50/80 5 AXES 8000 3700 1250

2 Fidia K411/5 5 Axes 4200 1250 1000

3 Nicolas Correa FP-40/60 3+2 AXES 6000 3800 1250

4 Nicolas Correa A-30/50 3+2 AXES 5000 1200 1500

5 Nicolas Correa FP-30/35 3+2 Axes 3500 1740 800

6 Nicolas Correa A-30/50 3 AXES 5000 1200 1500

7 Nicolas Correa A-25/30 3 AXES 3000 1000 1000

8 DMF - DECKEL MAHO DMF220 Linear 3 Axes 2200 600 600

9 Nicolas Correa 22/20 3 Axes 2000 800 800

10 Nicolas Correa CF-22/25 3 AXES 2000 800 800

11 Mori Seiki SV-503/40 3 Axes 1020 510 510

12 John Ford VMC 850BABA 3 AXES 800 500 450

13 Okuma MX45 VAE 3 Axes 760 460 450

14 Sacem con Mesa Giratoria 2,0x2,0 MSP-150CN CNC-BORING 6000 3000 1000 2500

15 Sacem con Mesa Giratoria 1,6x1,4 MSGM-125CN CNC-BORING 4000 2000 800 1850

16 Geminis GE-1000 CNC-LATHE 1000 4000

17 Guruztpe MS 500 CNC CNC-LATHE 650 2000

18 Pinacho TAURUS 310 CNC-LATHE 640 2800

19 Berthiez JD-9340 CN "FAGOR" CNC-VERTICAL LATHE 6000 1500

Our Company

Five Axis-High Speed Machining (Up to 9,00 meters)

Machinery

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Our Company Parts

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Aeronautical Parts

Our Company Medium and large sized parts

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Our Company Small sized parts

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Our Company Tooling/Jig

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Aeronautical Tooling / Jig

Our Company Tooling/Jig

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Tooling for Fuel Tank Assembly

Eurofighter

Tooling for drilling and assembly for Karman Fairings – A350

Our Company Tooling/Jig

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Tooling for curing and bonding composite Section 19.1 A380

Master Tooling Gage of Leading Edge for HTP

A380

Our Company Tooling/Jig

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MTOO - Assembly for static load test - HTP Integration A380

SPOO - Support for Fan Cowl A380

Our Company Tooling/Jig

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Assembly Jig for Fuselage Fairing

assembly and extensiometric load

test A350

Our Company Tooling/Jig

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Assembly Jig for accessing and loading equippement room Section 19 by elevators

A350

Our Company Tooling/Jig

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PEAU - Tooling for curing Fairing for VTP Boeing 737

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Tooling for curing Floor Panels

A380

Our Company Tooling/Jig

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Drilling Templates

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Our Company

Company Quality control

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Our Company

Quality control

Quality Area

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Our Company

Quality Control - Small sized parts

Quality Area

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Our Company

Quality Control - Large and medium sized parts.

Quality Area

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Our Company

MMC Fully Automatic

Quality Area

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Our Company

Metrolog Software

Quality Area

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Our Company

Quality Control -Tooling

Quality Area

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LASER TRACKER FARO Xi Model Conexión: directa inalámbrica Software: SPATIAL ANALYZER Reflector esférico: 1,5”

Our Company Certifications

Quality control 60

Our Company Approved Processes

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QUALIFIED SPECIAL PROCESS LIST -Supplier Approval List COMPANY NAME STATUS CERTIFICATION SPECIFICATION/INSTRUCTION

BOMBARDIER APPROVED Installation groove bearing BAPS-175-004 BOMBARDIER APPROVED Installation of interference fit bushings MPS-175-5 BOMBARDIER APPROVED Identification of aircarfts parts BAPS-144-005 BOMBARDIER APPROVED Chemical conversion treatment for aluminium alloys BAPS-160-020 BOMBARDIER APPROVED Installation of conventional rivets BAPS151-001

AIRBUS MILITARY APPROVED Mezcla y aplicación de sellantes I+D-P 146 AIRBUS MILITARY APPROVED Grapado de rotulas y cojinetes CAN 64143 AIRBUS MILITARY APPROVED Grapado de rotulas y cojinetes CAN 64144 AIRBUS MILITARY APPROVED Grapado de rotulas y cojinetes CAN 64146 AIRBUS MILITARY APPROVED Grapado de rotulas y cojinetes CAN 64147 AIRBUS MILITARY APPROVED Verificadores homologados CASA 1033-53FT AIRBUS MILITARY APPROVED Homologación para realizar / aprobar ordenes de producción CASA 1033-53FT

AERNNOVA APPROVED Installation of Bushings Cold shrink fit I+D-P 366 AERNNOVA APPROVED Instllation of Bushings Press fit and Press Swaging I+D-P 366 AERNNOVA APPROVED Solid rivets, conventional installation BAPS151-001 AERNNOVA APPROVED Marking of components and sub-assemblies BAPS-144-005 AERNNOVA APPROVED Installation of bearings by staking techniques NE 31-002; NE 31-003; NE 31-004 AERNNOVA APPROVED Faying surfaces, sealing of Sub-Assemblies and Structures I+D-P 146 AERNNOVA APPROVED Fillets sealing and Overcoating of sub-Assemblies and structures NE 40-134

SGS APPROVED EN9100-2010 EN9100-2010 AIRBUS APPROVED Machining of fibre reinforced plastic (FRP) components AIPS 03-07-002 AIRBUS APPROVED INSTALLATION OF BUSHES, SHRINK AND PRESS FIT I+D-P 366 AIRBUS APPROVED BONDING AND GROUNDING INSTALLATION I+D-P 355 AIRBUS APPROVED INSTALLATION OF BUSHES, SHRINK AND PRESS FIT AIPS01-02-019 AIRBUS APPROVED Installation of solid rivets AIPI01-01-004 AIRBUS APPROVED Preparation of holes in metallic materials for fastening AIPI01-02-003 AIRBUS APPROVED Tightening torques AIPI01-02-008 AIRBUS APPROVED Installation of blind bolts AIPI01-02-013 AIRBUS APPROVED Installation of bushes, shrink and press fit AIPI01-02-019 AIRBUS APPROVED Installation of parallel shank threaded fasteners AIPI01-02-022 AIRBUS APPROVED Installation of helical threaded inserts AIPI01-03-004 AIRBUS APPROVED Chemical conversion coating AIPI02-05-001 AIRBUS APPROVED Installation of bearings AIPI03-03-012 AIRBUS APPROVED Rework of paints AIPI05-02-011 AIRBUS APPROVED Application of non hardeninng jointing compounds AIPI05-05-006 AIRBUS APPROVED Electrical Bonding AIPI07-01-006 AIRBUS APPROVED Surface protection of fastener and sealants AIPI05-05-003 AIRBUS APPROVED Sealing of aircraft structure AIPI05-05-001 AIRBUS IN PROCESS Installation of nut AIPI01-02-016 AIRBUS APPROVED Wet installation of fasteners AIPI05-05-004

Our Company

Company Assembly

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Our Company

Assembly

Assembly Area

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Our Company

Assembly

Assembly Area

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Our Company

Assembly

Assembly Area

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Our Company

Assembly

Assembly Area

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Our Company Assembly Area

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Our Company

Assembly Small Components

Assembly Area

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Our Company

Sealant Room

Assembly Area

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Our Company

Company IT – SAP Business one – Beas Manufacturing

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Our Company

IT – SAP business one & Be.as Manufacturing

ERP SAP Business one - MRPII be.as Manufacturing

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Our Company

Company Engineering

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Our Company Design and CAD/CAM Area

Workstation Catia V.5, V.4, Mastercam and Vericut

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Our Company

Company Turnover

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Our Company

Turnover

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2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

History and Forecast

Organization chart

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Our Team Organigrama de la empresa

Organization Chart

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Contact us

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Contact us

Address: Polígono Industrial Los Olivos, Calle Calidad 4.

28906 Getafe (Madrid) - Spain

Phone : +34 916 010 439

Fax: +34 916 824 635

URL: www.osvima.com

E-mail: jcampos@osvima.com Operations Manager

carlos.b@osvima.com Commercial Manager

oscar.b@osvima.com Technical Area

marta.b@osvima.com Commercial Department

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