Post on 19-Dec-2015
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Power infinitive System Limited 2014 GUILIN GM TECHNOLOGY INDUSTRY LTD.
Addr : 54 NG Thuong Hien F1 GV:District HCM city
Email : giapy0000@gmail.com
Tel : 084 0978377624
DACTS705 Diesel Genset
Automatic Controller
( Version :V4.1 )
Part : genset AMF controller
Power & Infinitive Genset Manual 2014
Table of Contents1. Overview of functions ........................................................................... 52 . Specifications ................................................ ........................... 53 . Composition structure ................................................ ........................... 6
3.1 LCD display ........................ 63.2 membrane keys .......................... 64 . Menu operation and parameter descriptions ............................................. ..... 75 . Switch input ............................................... .....................
20
6 . Relay output ................................................ ....................
20
7 . Notice warning / fault function ............................................. ..........
20
8 . Overall and installation dimensions .............................................. ............
20
9 . Notes ................................................ .........................
20
10. Annex ............................................... ....................................
3 . Composition structure
3.1 LCD display LCD display size 77 45 mm, high brightness, multi-color displayShows, it can display six lines of characters of information, all parameters can be viewed and operate through menus.
The default display interface altogether five screens, respectively:
[ Section 1Screen ] : oil-display voltage (V) , to monitor the line voltage for the "L1-L2, L2-L3,L3-L1 "; monitoring phase voltage is "L1 N, N L2, L3 N "; Monitoring single phase when "L1 N", L2 and L3 item is not displayed.
[2 screens]: Displays the load current (A) L1, L2, L3, if the monitor single-phase , only the L1.
[3 screen]: Displays oil (BAR), water temperature (), battery voltage (V). [4th screen]: Displays the frequency (Hz), speed (RPM), the charging voltage (V). [5 screens]: Displays the total oil machine running time (hours).
When the power to the controller, the LCD screen to display the first screen interface, when there is an alarm or fault, the LCD screen displays the first 4-6 rows specific alarm / fault information.Users press the LCD screen on the right side [] key (next page), you can switch the view between the five default interface.The left side of the LCD screen displays four user-defined tags LCD1 ~ LCD4.
3.2 membrane keys [Exit]: In the parameter setting interface, press to return to the previous menu, press the two times in a row that is returned to the default interface; when you modify a parameter value, press this button to cancel the changes made.
[Decrease / -]: Under the parameter setting interface, press the menu button to view the same levelof the previous one parameter; when modifying a parameter value, each time you press this button, the value is decremented by one, continuously press the auto-decrement.
[Increase / +]: In the default interface, press to enter the "Enter Password" screen;
In the parameter setting interface, press this button in the menu can be viewed at the same level after an argument; when modifying a parameter value, each time you press this button, the value added to a continuous press is incremented.
[OK]: In the parameter setting interface, press this key to enter the next menu level. After the parameter value changes, Press to confirm the change and save the settings.
[Page / ]: By default interface, this key can switch between five interface.
[Start]: Press to directly start the generator, and has maintained its operation. At this time the green light above the keys, indicates that the controller is in the "start-up state."
[Stop]: If the generator is running, press this button will immediately shut down, this time above the keys red light, indicating that the controller is in a "standstill."
[Auto]: This key above it yellow light, indicating that the controller is in "automatic mode", the controller receives the "Input 1" switch signal, if the switch signal is active, delay start; switch signal by effectively becomes invalid After the delay shutdown.
"Input 1" mains switch signal detection device can be provided to achieve generators automatically start and stop controls.
Note: When "stop state" if "deceleration delay" is not the end, press [Start], [Auto] key is invalid.
4 . Menu operation and parameter descriptions
In the default screen, press the [Add / +] key to enter the "Enter Password" screen, enter the password, enter the menu system.Operation: LCD screen appears "P ----", each time you press the [increased] key numbervalue plus a numerical password to post position, press the [ENTER] key, then "Enter password display interface P--- ", it means that a password has been entered first, repeat the above operation, enter the password for the remaining three bits, the correct password is entered, "a menu", if the password is entered incorrectly will not be able to enter the menu.
After entering the level menu system, users can view the delay parameters to customize the output, LCD1 ~ LCD4, the analog system parameters, the lower parameter values, all parameters with digital numerals, as follows:
Delay Time Parameters:
No NameDefault
No. Name
Default
0 Start delay6.0se
c 12High water
coolant temp10.0 sec
1 Crank rest 30.0s 13 Speed over/under 10.0
delay ec delay sec
2 Bypass Delay15.0sec 14
Frequency overrun delay
15.0 sec
3Remote start
delay5.0 sec 15
Voltage overrun delay
15.0 sec
4Remote stop
delay5.0 sec 16
Overload time delay
10.0 sec
5 Oil delay15.0 sec 17
Battery voltage exceeds
30.0 sec
6Down reverse
delay15.0sec 18
Charging failure delay
30.0 sec
7 Preheat delay5.0se
c 19 Idle delay1.0 sec
8 Warm-up delay5.0se
c 20Config input 1
delay5.0 sec
9 Speed Up Delay10.0 ec 21
Config input 2 delay
5.0 sec
10Speed Down
delay30.0sec 22
Config input 3 delay
5.0 sec
11Lowoil pressure
delay3.0 sec 23
Config input 4 delay
5.0 sec
DACTS705 for diesel generator sets automatic control module, which can automatically control the diesel generator set starting and stopping; panel lights display module by the current operating state; when the diesel engine alarm or fault occurs, the front panel warning lights are illuminated, while the LCD corresponding alarm icon on the display lights up, showing the reasons for alarm or fault within the module
corresponding delay (latency value can be pre-set) to start after the end of the delay, if the fault persists, the module automatically controlled shutdown.
Configulation output function :
Custom output 1h
Custom output 2 Custom output 3Setting Definition Setting Definition Setting Definition
0 Invalid 0 Invalid 0 Invalid
1Pre-supply mode 1
Pre-supply mode 1
Pre-supply mode
2 Throttle 2 Throttle 2 Throttle3 Oil-powered 3 Oil-powered 3 Oil-powered4 Stop Output 4 Stop Output 4 Stop Output5 High speed 5 High speed 5 High speed
6Reserve
6Reserve
6Reserve
7
Automatic Status 7
Automatic Status 7
Automatic Status
8And enter a tie 8
And enter a tie 8 And enter a tie24 25 26
9And input 2 tie 9
And input 2 tie 9 And input 2 tie
10 Input 3 tie 10 Input 3 tie 10 Input 3 tie
11
And enter 4 tie 11
And enter 4 tie 11 And enter 4 tie
12And enter 5 tie 12
And enter 5 tie 12 And enter 5 tie
13Preheat mode 1 13
Preheat mode 1 13 Preheat mode 1
14 Preheat 14 Preheat 14 Preheat mode 2
mode 2 mode 2
15Preheat mode 3 15
Preheat mode 3 15 Preheat mode 3
16Soon the police Output 16
Soon the police Output 16
Soon the police Output
17 Fault output 17 Fault output 17 Fault output
18Increases the speed output 18
Increases the speed output 18
Increases the speed output
19Deceleration output 19
Deceleration output
dx
LCD position display configulation :
LCD1 LCD2Setting Definition Setting Definition
0 Invalid 0 Invalid
1 Preheat Mode 0 1 Preheat Mode 0
2 Throttle 2 Throttle
3 Oil-powered 3 Oil-powered
4 Stop Output 4 Stop Output
Sequence 5 High speed
Sequence 5 High speed
Number 6 Reserve Number 6 Reserve
27 7Automatic Status 28 7 Automatic Status
8 And enter a tie 8 And enter a tie
9Cooperate with the input 2 9
Cooperate with the input 2
10Cooperate with the input 3 10
Cooperate with the input 3
114 with the input 11 4 with the input
12
Cooperate with the oil pressure 12
Cooperate with the oil pressure
13 Preheat mode 1 13 Preheat mode 1
14 Preheat Mode 2 14 Preheat Mode 2
15 Preheat mode 3 15 Preheat mode 3
16 Alarm Output 16 Alarm Output
17 Fault output 17 Fault output
18Increases the speed output 18
Increases the speed output
19Deceleration output 19
Deceleration output
LCD3 LCD4Setting Definition Setting Definition
0 Invalid 0 Invalid
1 Preheat Mode 0 1 Preheat Mode 0
2 Throttle 2 Throttle
3 Oil-powered 3 Oil-powered
Sequence 4 Stop Output
Sequence 4 Stop Output
Number 5 High speed Number 5 High speed29 6 Reserve 30 6 Reserve
7 Automatic Status 7 Automatic Status
8 And enter a tie 8 And enter a tie
9Cooperate with the input 2 9
Cooperate with the input 2
10Cooperate with the input 3 10
Cooperate with the input 3
11 4 with the input 11 4 with the input
12Cooperate with the oil pressure 12
Cooperate with the oil pressure
13 Preheat mode 1 13 Preheat mode 1
14 Preheat Mode 2 14 Preheat Mode 2
15 Preheat mode 3 15 Preheat mode 3
16 Alarm Output 16 Alarm Output
17 Fault output 17 Fault output
18Increases the speed output 18
Increases the speed output
19Deceleration output 19
Deceleration output
Remote starter / input 1
High temperature / Input 2
Setting Definition Setting Definition
0Alarm delay the
effective closure 0Alarm delay the effective closure
1
Delay Alarm Disconnect effective 1
Delay Alarm Disconnect effective
2Closed effective immediately alert 2
Closed effective immediately alert
3Effective immediately 3
Effective immediately
disconnect the alarm
disconnect the alarm
4Delay closing down
effective 4Delay closing down
effective
5
Disconnect the effective delay
shutdown 5
Disconnect the effective delay
shutdown
6
Effective immediately stop
closure 6
Effective immediately stop
closureEffective
immediately stop off
Effective immediately stop
offSequence 7 Sequence 7
Number 8Start a closed distal effective Number 8
High water temperature is closed effective
31 9
Disconnect effective remote starter 32 9
LCD full light off effective
Input 3 Input 4Setting Definition Setting Definition
0Alarm delay the
effective closure 0Alarm delay the effective closure
1
Delay Alarm Disconnect effective 1
Delay Alarm Disconnect effective
2Closed effective immediately alert 2
Closed effective immediately alert
3
Effective immediately
disconnect the alarm 3
Effective immediately
disconnect the alarm
4Delay closing down
effective 4Delay closing down
effective
5
Disconnect the effective delay
shutdown 5
Disconnect the effective delay
shutdown
6
Effective immediately stop closure 6
Effective immediately stop closure
Effective immediately stop
off
Effective immediately stop
offSequence 7 Sequence 7
Number 8
Increases the speed limit is closed effective Number 8
Closed effective deceleration limit
33 9
Disconnect effectively increases the speed limit 34 9
Disconnect the effective deceleration limit
No. 35 parameter
Reverse No Setting
ValueDefine
Order No. 35
0 Spare1 Alternate2 Alternate3 Alternate4 Spare5 Backup6 Spare7 Spare8 Close down Effective
System parametersNo. Name Default
36 Number of starts 3 (times)
37
Gear (note: the gear set"0", the speed will be taken from the voltage and frequency) 128 (teeth)
38 Analog factory default (> 0) 0
390- delayed stop / 1 Quick Stop 0
40
0-phase voltage / 1 line voltage / 2 - Single Phase 1
41 CT ratio 500
The analog, the lower limitNo. Name Default 42 Battery voltage limit 28.0 (V)
43 Battery voltage limit 12.0 (V)
44Coolant temperature shutdown value 95 ()
45
Coolant temperature warning values 90 ()
DACTS series of product brochures
46 Oil pressure shutdown value 2.0 (bar)
47 Oil pressure alarm value 2.5 (bar)
48 Over speed limit1650 (n /
min)
49 Low speed limit1410 (n /
min)
50 Over frequency limit 55 (Hz)
51 Low frequency limit 47 (Hz)
52 Over voltage limit 440 (V)
53 Under voltage limit 200 (V)
54 Over current shutdown value 400 (A)
55 Over current alarm value 390 (A)
56 Charging failure limit 8.0 (V)
No. Name Default
57 Shutdown overload current
58 Alarm overload current
Sensor curve selectionNo. Name Default
60Temperature sensor curve selection 3
61Oil pressure sensor curve selection 1
The sensor curver type selection mode :
No. 60 Coolant water sensor type
0 : HY820FC Temperature sensor
1 : Curtis Temperature sensor
2 : HFY820-6A Temperature sensor
3 : WG2704A (VDO ) Temperature sensor
Water temperature curve 0: HY820FC temperature sensor
Water temperature values Resistance
0 3000 20 1000 40 400 60 170 80 8590 62100 43120 28
Water temperature curve 1: Curtis temperature sensor
Water temperature values Resistance
0 2300 20 1000 40 48960 24280 12790 96100 75120 47
Water temperature curve 2: HY820FA-6A temperature sensor
Water temperature values Resistance
0 1530 20 62540 26860 14180 7190 57100 37120 28
Water temperature curve 3: WG2704A (VDO) temperature sensor
Water temperature values Resistance
0 2050 20 820 40 330 60 150 80 72 90 52 100 38 120 22
Hydraulic curve 0: HY802RF-9A type pressure sensor
Hydraulic value Resistance0.0bar 20.02.0bar 38.34.0bar 57.75.0bar 66.06.0bar 75.07.0bar 83.28.0bar 91.210.0bar 106.2
Hydraulic curve 1: VDO pressure sensor
Hydraulic value Resistance0.0bar 10.02.0bar 56.04.0bar 89.05.0bar 104.06.0bar 120.07.0bar 136.58.0bar 150.010.0bar 176.0
Hydraulic Curve 2: HY802RD type pressure sensorHydraulic value Resistance
0.0bar 10.02.0bar 52.04.0bar 88.05.0bar 106.06.0bar 124.07.0bar 140.08.0bar 155.010.0bar 184.0
After entering the menu system, press the [Add] key turn one, press [reduce] the return to the previous one. If you want to modify the parameter value, press the [ENTER] key, the LCD screen in the middle icon status lights to indicate that the modification by pressing [decrease] and [increase] key to reduce, increase the value until the value is adjusted to the After the need, you can press the [ENTER] button to confirm the changes and save the settings, if you press [Exit] key to discard the changes and exit the modified state.
Example: If you want to "delay parameters" menu "fueling delay" is set to 20 seconds, perform the following steps:
In the default screen, press the [Add] button and follow the prompts for a password, enter the menu system, the LCD screen displays "0 6.0" words; continuously press the [increased] key until the item 5, a "5 15.0", press the [ENTER] key to enter modification status;
It is necessary to set the delay time, in this case 20 seconds, it continuously press the [increased] key, scroll to
the new value of 20.0 (If the value needs to be reduced, press or press the [reduced]); set up , press the [ Confirm ] key, the value is stored in the controller memory, the system automatically exits modified state. Press [ Exit ] key to exit the menu system and return to the default interface.
Note: The above numbers 0 to 56 parameters to view and modify the way as above. After entering the menu system in the non-modified state, press [Page] button for 10
Second link, enter the module calibration mode, this time, the first column shows the parameter number; the second column shows the current value; and the third column shows the calibration value.Water temperature, oil pressure calibration values in the table below:
The default value of sensor calibrationVDO pressure sensor, WG2704A temperature sensor
No. Name ResistanceCalibration values
12
Quasi-value oil
Universities 120 6.0 BAR
13
Low oil pressure
calibration values 10 0.0 BAR
14
Universities temperature reference value 38 100
15
Low temperature calibration
value 820 20 Calibration: According external wiring diagram correctly connected modules, according to the oil pressure, water temperature sensor electrical
Resistance curve (also available precision potentiometers school instead) to be calibrated. Low oil pressure calibration:
Press [increase] keys to scroll to 13, in the module terminals connected to one end of a resistance of 10 foot, the terminals 3 feet (must be grounded) connected electric
Blocking the other end of 10, according to [reduce] key to set the oil pressure is 0.0BAR, then press the [ENTER] key, low oil pressure calibration is complete. Hydraulic high point calibration: Press [reduction] to turn 12, the module terminals connected to one end of a resistance of 120 foot, the terminals 3 feet (must be grounded) connected electricBlocking the other end of 120, press the [Add] button to set the oil pressure is 6.0BAR, then press the [ENTER] key, hydraulic high point calibration is complete.
By default oil pressure sensor above the resistance value of the calibration curve, the value of oil pressure sensor if the resistance curve is not the same, just change the corresponding resistance value recalibration high and low can be.
Low temperature calibration: Press [increase] keys to scroll to 15, in the module terminals connected to one end of the resistance of 820 2 feet, and Terminal 3 feet (must be grounded) Connect the other end of the resistor 820, press the [increased] or [reduce] key to set the water temperature is 20 , press the [ENTER] key, low temperature calibration is complete. High temperature calibration: Press [reduce] keys to scroll to 14, in the module terminals connected to one end of the resistor 38 2 feet, the terminals 3 feet (must be grounded) Connect
The other end of the resistor 38, according to [increase] or [reduce] key to set the water temperature is 100 , press the [ENTER] key, the water temperature is high point calibration is complete.
If different types of temperature sensors, must be recorded in the order prior to calibrate the sensor resistance curve values, and then follow the recorded values for calibration of high, low.Calibrated high, low value resistor value must be calibrated access high and low temperature values correspond.
The following table shows the default temperature and pressure sensor resistance curve values, if the user selects the water temperature, or other types of hydraulic curve as the
default curve, the following number corresponding data will be refreshed for the new curve values.
The default temperature curve (WG2704A type temperature sensor)
No.Water temperature Resistance
20 0 2050 Twenty one 20 820
Twenty two 40 330
Twenty three60 150 Twenty four 80 72 25 90 52 26 100 38 27 120 22
The default pressure curve (VDO pressure sensor)
No.Oil pressure Resistance
28 0.0bar 10.0 29 2.0bar 56.0 30 4.0bar 89.0 31 5.0bar 104.0326.0bar 120.0
33 7.0bar 136.534 8.0bar 150.035 10.0bar 176.0
5 . Switch inputDigital inputs including a total of five, all of the
custom input."Input 1" can be set to alarm / shutdown input / remote starter; "Input 2" can be set to a high temperature, the definition of the function op tables.
6 . Relay outputRelay output includes a total of five: Start, fuel and
three custom output port has a positive voltage output, the definition of the function op tables.
7 . Notice warning / fault functionBattery voltage is low, charging failure, overcurrent, low
oil pressure, water temperature higher functionality with a notice warning that the numerical value at the time between the alarm and shutdown value, oil-only alarm stop, warning lights flashing at this time; when the value exceeds shutdown When the value of the oil machine failure and downtime.
Low speed, speed, frequency overrun, voltage gauge, stop, start failure protection function is faulty, if the analog input value is greater than the upper limit of a road or less than the lower limit, corresponding to the start of the high / low delay over delay After the value has not yet returned to normal, oil machine downtime immediately, warning light long bright.
8 . Overall and installation dimensions overall dimensions: 223.5 X 148.5 X 41mm (width X height X thickness)
Installation opening dimensions: 197 X 135mm (width X height)
Installation: front panel mounting. Mounting panel prescribing mouth, modules loaded from the back in the
opening, fixing the module from the fixed installation on
both sides of the back panel using folders.
9 . Precautions
In general, when installed debugging parameters need to be modified are: the load phase current alarms, shutdown value,
battery voltage, lower the gear, CT
DACTS series of product brochures
(Converter) ratio, fuel delay.
load current external wiring shall be 1.5 mm 2 copper cord, and the remaining wires can be 1 mm 2 copper cord.
please start the battery capacity is based on more than the power port is properly connected, if found to controlno display
after the system is powered up, first check the power {+} {-}
is reversed, not
Incorrect wiring may cause the controller burned.