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T E
ME 04
IEC 60439-2 s
Busbar Systems
800 A.....6300 A
Akcaburgaz Mahallesi,
119. Sokak, No:10 34510
Esenyurt-Istanbul-TURKEY
Tel: +90 (212) 866 20 00
Fax: +90 (212) 886 24 20
ISO9001
14001
QUALI
TY
AN
DEN
VIR
ONMENTAL MANAGEM
EN
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w w w . e a e . c o m . t r
Introduction
Design & Horizontal Distribution
Design & Vertical Distribution
Technical Characteristics
Order Code System
Standard Components
Elbows
Standard Components
Flexibles / Expansions
Panel Connections
Transformer Connections
Proposed Connection Details to EAE Transformer & Panelboard Modules
Determination of Special Length
Tap-off Boxes
Feeder Boxes
Selection Feeder Boxes
Fixing Elements
E Declaration Of Conformity
Certificates
C
Product Overview
Design Form
2-3
4
5
6-9
10
11
12-15
16
17
18-20
21-24
25
25
26-27
28-29
30
31-32
33
34
35
36
CONTENTS
2
E KBLINE
EAE Electric manufactures, designs and provides
a wide range of busbar systems from 25 A to 6000 A
busbar systems have many advantages over wire
and conduit.
Busbar material costs are often equal or less than
wire and conduit.
Busbar components can be added, deleted or relocated
after the initial installation, saving time and money.
Busbar systems conform to common standards.
Readily published characteristics on busbar
short-circuit ratings, voltage drops, weights and
dimensions can be used.
Lower total installed cost
Lower life cycle cost
Predictable characteristics
Fast, flexible engineering
Flexible power supply
The large number of tap-off points makes it possible
to engineer the power supply systems at an early stage,
even before the final disposition of loads is known.
Tap-off points at short intervals make electrical power
available in all locations; the power supply can be
adapted to different production processes simply by
relocating the tap-off unit.
E-Line Busbar Systems; conform to EN standards
and are tested according to EN 60439-2.
E-Line Busbar System
Wire Systems
Introduction
3
E KBLINETechnical Features
General
One bolt joint ensures safety and
easy installation
Heat Transfer
High Short-Circuit Endurance
Minimum Voltage Drop
Standard Prefabricated Structure
No Need For Fire Barrier
The perfect design for high current busbar systems
is the "compact structure" where tin plated and insulated with B
class polyester film and extruded polypropylene sleeve polyester
film on conductors are tightly placed into the sheet metal
housing (Figure 1).
E-Line KB busbars are installed by tightening the
"one bolt joint". Belleville spring washers on both ends
of the bolt retains the original contact pressure, ensuring
a more secure, reliable and maintenance - free joint.
E-Line busbar systems are easily installed (Figures 2-3).
* The bolt is tightened to 83 Nm (60 lbft) using the torque spanner.
"In compact structure" there is no empty space filled with
air and heat is easily transferred to the environment by the
housing that works like a heat-shink (Figure 4).
As there are no support points in "compact structure"
momentum levers are not formed.
This feature ensures high short-circuit endurance.
In E-Line KB, inductive reactance is very low due to
closely placed conductors (Figures 1-4).
The voltage drop comparison of compact and ventilated
busbar that have same cross sectional area prove
the importance of the compact structure (Figure 5).
E-Line KB busbar system can be adapted to
any kind of building structure using.
Space-saving prefabricated components.
All necessary components and fitting elements
are manufactured items.
There is no risk of chimney effect in E-Line KB's
compact structure. Internal fire barriers are not needed.
* Special components can be manufactured in one week on request.
Figure 3
Figure 4
Figure 2
Insulators
L1
2
3
LLN
PE
Voltage Drop
Line length (m)100 m50 m
0
3
6
9
13,3
Figure 5
KBA1000 Busbar
Section: 700 mm²
Ventilated Busbar
Section: 700 mm²I: 1000A
cos : 0,8�
Figure 1
Conductors (Al, Cu)Tin plated
5050
6060
83Nm(60lbft)Torque Spanner
pregalvanized sheet metal orepoxy polyester paintedpregalvanized sheet metal RAL 7038
B class
polyester film
extrudedpolypropylenesleeve
4
E KBLINEDesign & Horizontal Distribution
While designing an electrical distribution
system with E-Line KB a few approximate
details will be necessary.
Utilization Factor ( )
Location, number, type and approximate ratings
of loads,
Transformer rates and short-circuit capacities,
Utilization factor= ,
System coordination with other distribution system
(heat, water, etc ),
Determining the route of E-Line KB on layout,
If necessary, coordination of E-Line KB Busbar with
E-Line KO-II runs,
Deciding on suitable hanger types.
Utilization factor ( ) depends on the type and
number of loads.
It is usually around 0.7 or lower. The utilization factor
of a line that supplies electricity to motors and lighting
systems is usually lower than 0.6.
It is as low as 0.30 in weld shops of car factories,
can be 1 in lines where only one big load is supplied.
For practical voltage drop calculation, necessary
values, formula and easy calculation methods are
given on the technical characteristics table on pages 6-9.
�
�
�
�
Voltage Drop
Rated Current
Short-Circuit
Busbar Installation Plan
The current is calculated using the following equation:
Tested short-circuit capacities are given on technical
characteristics table on pages 6-9.
Our distributor's project & design departments
will help you for preparing the installation plans on
request.
Busbar current rating is chosen as equal to or higher
then the calculated I current.
After the voltage drop calculation if the chosen
current rate is not convenient, a higher rating is
chosen.
B
B
P.�
� �3.U.cos
I =
BI
P
U
= Operation current (A)
= Installed load (W)
= Utilization factor
= Supply voltage (V)
�
QuantityComponents
Components List
Item
Name : Ercan Yıldız
Date : 18 / 10 / 1994
Signature:
Project Sample
Pre
pare
d b
y
KBA 2050 - STD Busbar (20 x 3m.) 60 m.
2 pc.
1 .pc
1 .pc
1 .pc
1 .pc
1 .pc
1 .pc
1 .pc
1 .pc
1 .pc
1 .pc
8 .pc
6 .pc
1
2
3
4
4
4
5
6
7
8
9
10
11
12
KBA 2050 - D Downwards Elbow
KBA 2050 - R Right Elbow
KBA 2050 - U Upwards Elbow
KBA 2050 - L Left Elbow
KBA 2050 - P11 Panel Connection
KBA 2050 - S10 End Closer
KBA 2050 - X85 Special Straight Length
KBA 2050 - X105 Special Straight Length
KBA 2050 - X107 Special Straight Length
KBA 2050 - X176 Special Straight Length
KBA 2050 - X142 Special Straight Length
KBB 1650 Tap-off Box
KBB 2550 Tap-off Box
Company : Yener Tekstil
Project : Çorlu Tesisleri
Project No : 0120
54 m. (18 pc. x 3 m.)
KBA 2050
8 pc. KBB 1650
6 pc. KBB 2550
AB
( 70
cm
. )
a= ......
a= ......
a= ......
a= ......
a= ......
a= ......
a= ......
a= ......
a= ......
a= ......
a= ......
a= ......
a= ......
a= ......
h=
......
h=
......
h=
......
h=
......
h=
......
h=
......
h=
......
h=
......
h=
......
h=
......
h=
......
h=
......
h=
......
I1
I2
I3
I4
I5
I7I6
I9
I10
I8
I11
I12
I13
I14
Giriş
1
2
3
4
5
6
7
8
9
10
11
…
N
Bodrum
5
E KBLINE
150 150
Min.
200
Design & Vertical Distribution
As each building's structure is different than the other
for vertical applications of E-Line KB special projects
has to be designed.
The details on this page briefly explain the necessary
information for drawing a vertical application project.
( h
) H
eig
ht
of s
tore
mea
sure
d fr
om
cei
ling
to
cei
ling
( c
m. )
Sp
ecia
l Len
gth
Plu
g-in
Bu
sbar
Ver
tical
Exp
antio
n
( a ) Ceiling thickness ( cm. )
Tap
-off
Po
int
1th. P
lugPlug-in
Tap-o
ff Box
Busbar Joint
2th. P
lug
Fire B
arrier p
oint
Project Design
The details below should be sent to our
Project & Design department.
Location and dimensions of the floor penetration
where busbar will be installed.
Number, height and ceiling thickness of storeys.
(a=..., h=...)
Connected load for each storey.
Supply type of the vertical line (busbar or cable).
Please send the information to us by fax or e-mail
with a sample drawing like the sample (Figure 1).Busbar System Cable System
Feeder side,cable or busbar
1. Basement
2. Basement
3. Basement
Figure 1
Ground Floor
1. Floor
2. Floor
3. Floor
4. Floor
5. Floor
6. Floor
7. Floor
8. Floor
9. Floor
10. Floor
Line end
Aluminium Conductor (Al)
* New product group
Technical Characteristics
Voltage Drop Calculation
Voltage drop of a busbar system can be calculated
with the following formula taking into account the
" " load distribution constant.�
� �� � �U= 3.L.I.(R .Cos +X .Sin ) 101 1-3
= Voltage Drop (V)
= Load Distribution Constant
= Line Length (m)
= Line Current (A)
= Resistance (m /m)
= Inductive Reactance (m /m)
= Load Factor
�
�
�
�
�
U
L
I
R1X1
Cos
V
Load Distribution Factor
L
L1
L1
L1
L1
L2
L2
L2
L3
L3
L3
L2
L4
L4
L4
F
F
F
F
FF
L
F= Supply
L= Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2
Load
1.00
0.50
0.125
0.25
0.25
�
6 7
E KBLINE
1820
1820
910
910
1120 1050
1120 1050
1400
1400
2100
2100
3360 364027302240
3360 364027302240
4422 24 29 36 53 70 836246
4924,5 27 32 40 59 79 9369,551
20561028 1088 1836 1936 2904 3264 411230842176
910455 560 525 700 1050 1680 182013651120
2(7x130)7x130 7x160 2(7x75) 2(7x100) 3(7x100) 3(7x160) 4(7x130)3(7x130)2(7x160)
0,0170,043 0,035 0,039 0,029 0,016 0,011 0,0090,0140,017
0,0140,020 0,023 0,016 0,014 0,011 0,006 0,0090,0060,010
0,0240,048 0,043 0,042 0,032 0,022 0,014 0,0130,0160,022
318,8201,6 268,8 299,5 348 461,3 596,1 810655,3474,4
0,067
0,045
0,085
128,6
0,11040,2138 0,1822 0,1639 0,1344 0,0948 0,0738 0,05300,08390,0935
0,16720,3280 0,2806 0,2423 0,2037 0,1408 0,1132 0,10360,12550,1460
0,12550,2488 0,2133 0,1785 0,1529 0,1041 0,0858 0,08910,09330,1121
0,04120,0779 0,0694 0,0711 0,0528 0,0373 0,0248 0,02300,03060,0364
0,05250,0843 0,0707 0,0730 0,0569 0,0456 0,0450 0,02750,03970,0416
0,0674
700
700
19
21
968
350
7x100
0,054
0,030
0,065
162,0
0,2549
0,3835
0,2865
0,1035
0,1063
0,1502 0,1163 0,0999 0,1034 0,0789 0,0596 0,0515 0,03640,05080,0561
0,2934
0,4400
0,3279
0,1313
0,1311
0,1880
Ue 1000
Ui 1000
Icw
Icw
Ip
Ip
13I²R
Ip
Icw
1R
1X
1Z
Z
f 50 / 60
IP 55
0R
0R
X
X
0Z
0Z
In A 800 1000 1250 *1600 1600 2000 2500 *3050 3100 4000 *4250 *5000
08 10 12 13 16 20 25 27 30 40 41 50
50 50 50 50 100 100 100 100 120 120 120 120
110 110 110 110 220 220 220 220 264 264 264 264
30 30 30 30 60 60 60 60 72 72 72 72
63 63 63 63 132 132 132 132 158,4 158,4 158,4 158,4
30 30 30 30 60 60 60 60 72 72 72 72
63 63 63 63 132 132 132 132 158,4 158,4 158,4 158,4
0,076 0,055 0,044 0,038 0,037 0,027 0,021 0,017 0,018 0,014 0,012 0,011
525
525
262,5
918
7x75
16
17,5
mm²
mm²
kg/m
kg/m
mm²
mmxmm
mm²
V
V
m /m�
m /m�
m /m�
kA
kA
kA
kA
W/m
kA
kArms
20R 0,055 0,041 0,032 0,026 0,028 0,021 0,016 0,013 0,014 0,011 0,009 0,008m /m�
m /m�
Hz
m /m�
m /m�
m /m�
m /m�
m /m�
m /m�
IEC 60439-2
(1)
(1)
(1)
(1)
(1)
(1)
Short-circuit (peak)
0
0
0
0
Fault Loop Resistance (R PH-N)
Fault Loop Resistance (R PH-PE)
Fault Loop Reaktance (X PH-N)
Fault Loop Reactance (X PH-PE)
Fault Loop Impedance (Z PH-N)
Fault Loop Impedance (Z PH-PE)
L1, L2, L3, N
PE (for 5 conductors)
Weight - 4 Conductors
Weight - 5 Conductors
Housing Cross Section (Sheet Metal)
PE (for 4 ½ conductors)
Conductor Size
Resistance (at Rated Current, at Steady State Op. Temp.)
Reactance (at Rated Current)
Impedance (at Rated Current)
Short-circuit Value of Neutral Conductor (1 sec)
Short-circuit Value of Protective Circuit (1 sec)
Short-circuit Value of Neutral Conductor (peak)
Short-circuit Value of Protective Circuit (peak)
Short-circuit (1 sec)
20R 20°C (Calculation)
Impedance
Housing Material
Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.(1)
Losses at Rated Current
1,50 mm pregalvanized sheet metal or epoxy polyester painted pregalvanized sheet metal RAL 7038
Busbar Code
Rated Current
Standards
Rated Operational Voltage
Rated Insulation Voltage
Rated Frequency
Protection Degree
Copper Conductor (Cu)
* New product group
Technical Characteristics
Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
Busbar Code
Rated Current
Fault Loop Resistance (R PH-N)0
Fault Loop Resistance (R PH-N)0
4 conductors
4 conductors
4 conductors
4,5 conductors
4,5 conductors
4,5 conductors
Fault Loop Resistance (R PH-PE)0
Fault Loop Reaktance (X PH-N)
Fault Loop Reaktance (X PH-N)
Fault Loop Reactance (X PH-PE)
Fault Loop Impedance (Z PH-N)0
Fault Loop Impedance (Z PH-N)0
Fault Loop Impedance (Z PH-PE)0
Standards
Rated Operational Voltage
Rated Insulation Voltage
Rated Frequency
Protection Degree
Housing Material
8 9
In A 1000 1250 1600 2000 *2250 2500 3000 3600 *4250 4400 5300 *6300
Short-circuit (peak)
Short-circuit Value of Neutral Conductor (1 sec)
Short-circuit Value of Protective Circuit (1 sec)
Short-circuit Value of Neutral Conductor (peak)
Short-circuit Value of Protective Circuit (peak)
Short-circuit (1 sec)
R 20°C20 (Calculation)
Impedance
Ue
Ui
Icw
Icw
Ip
Ip
Ip
Icw
20
20
R
Z
f
IP
V
V
kA
kA
kA
kA
kA
kArms
m /m�
m /m�
Hz
IEC 60439-2
10 12 16 20 23 25 30 36 42 44 53 63
50
105
30
63
30
63
0,0350
0,0510
50
105
30
63
30
63
0,0260
0,0390
50
105
30
63
30
63
0,0200
0,0300
50
105
30
63
30
63
0,0160
0,0250
100
220
60
132
60
132
0,0170
0,0260
100
220
60
132
60
132
0,0130
0,0190
100
220
60
132
60
132
0,0100
0,0160
100
220
60
132
60
132
0,0080
0,0120
120
264
72
158
72
158
0,0090
0,0130
120
264
72
158
72
158
0,0070
0,0100
120
264
72
158
72
158
0,0050
0,0090
1000
1000
50/60
55
50
105
30
63
30
63
0,0400
0,0580
L1, L2, L3, N
PE (for 5 conductors)
Weight - 4 Conductors
Weight - 5 Conductors
Housing Cross Section (Sheet Metal)
PE (for 4 ½ conductors)
Conductor Size
Resistance (at Rated Current, at Steady State Op. Temp.)
Reactance (at Rated Current)
Impedance (at Rated Current)
Losses at Rated Current 13I²R
1R
1X
1Z
0R
0
0
R
R
X
X
X
0Z
0
0
Z
Z
mm²
mm²
kg/m
kg/m
mm²
mmxmm
mm²
m /m�
m /m�
m /m�
W/m
m /m�
m /m�
m /m�
m /m�
m /m�
m /m�
m /m�
m /m�
m /m�
229,69
0,0490
0,0380
0,0620
525
525
262,5
918
7x75
28
33
0,0940
0,0990
0,1380
0,3050
0,1450
0,2470
0,1360
0,3940
0,2000
276,48
0,0360
0,0290
0,0460
700
700
350
968
7x100
36
42
0,0690
0,0790
0,1070
0,2600
0,1090
0,1530
0,1110
0,3040
0,1560
336,00
0,0280
0,0230
0,0360
910
910
455
1028
7x130
44
52
0,0540
0,0600
0,0830
0,2380
0,0870
0,1120
0,0870
0,2690
0,1240
349,31
0,0230
0,0190
0,0290
1120
1120
560
1088
7x160
52
60
0,0440
0,0580
0,0740
0,2110
0,0690
0,0810
0,0790
0,2330
0,1050
468,75
0,0250
0,0190
0,0310
1050
1050
525
1836
2x(7x75)
54
64
0,0480
0,0510
0,0710
0,1920
0,0680
0,1050
0,0710
0,2200
0,0990
513,00
0,0190
0,0140
0,0240
1400
1400
700
1936
2x(7x100)
70
82
0,0350
0,0410
0,0550
0,1840
0,0540
0,1440
0,0570
0,2380
0,0790
466,56
0,0120
0,0120
0,0170
1820
1820
910
2056
2x(7x130)
86
102
0,0260
0,0330
0,0430
0,1240
0,0400
0,1310
0,0460
0,1800
0,0620
541,88
0,0100
0,0090
0,0140
2240
2240
1120
2176
2x(7x160)
102
118
0,0250
0,0270
0,0370
0,1230
0,0390
0,1140
0,0360
0,1700
0,0530
638,88
0,0110
0,0100
0,0150
2100
2100
1050
2904
3x(7x100)
104
122
0,0240
0,0290
0,0380
0,1110
0,0360
0,1050
0,0420
0,1540
0,0560
589,89
0,0070
0,0080
0,0110
2730
2730
1365
3084
3x(7x130)
128
152
0,0180
0,0230
0,0300
0,0890
0,0290
0,1090
0,0330
0,1410
0,0440
714,42
0,0060
0,0070
0,0090
3360
3360
1680
3264
3x(7x160)
152
187
0,0130
0,0220
0,0250
0,0720
0,0200
0,0890
0,0310
0,1150
0,0380
174,00
0,0580
0,0410
0,0710
450
450
225
918
6x75
26
31
0,1120
0,0900
0,1470
0,3110
0,1540
0,2550
0,1290
0,4030
0,2020
E KBC-LINE
Voltage Drop Calculation
Voltage drop of a busbar system can be
calculated with the following formula taking
into account the " " load distribution
constant.
�
� �� � �U= 3.L.I.(R .Cos +X .Sin ) 101 1-3
= Voltage Drop (V)
= Load Distribution Constant
= Line Length (m)
= Line Current (A)
= Resistance (m /m)
= Inductive Reactance (m /m)
= Load Factor
�
�
�
�
�
U
L
I
R1X1
Cos
V
Load Distribution Factor
L
L1
L1
L1
L1
L2
L2
L2
L3
L3
L3
L2
L4
L4
L4
F
F
F
F
FF
L
F= Supply
L= Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2
Load
1.00
0.50
0.125
0.25
0.25
�
1,50 mm epoxy polyester painted pregalvanized sheet metal RAL 7038pregalvanized sheet metal or
KB A 16 5 0 T R 4 1
10
Feeder
Plug-in
Bolt-on
IP 55 5
Bolt-on
Plug-in
Fedeer
0
1
2
4 il. 5 il. 4+½
3
4
5
6
7
8
KBA
Aluminium
Copper
(Al)
(Cu)
A
Order Code System
E KBLINE
*TYPE Utilization Type
Energy is suplied
from the joints.
Energy is supplied either
from the joints or the
plug-in points.
Used where there is no need
to use tap-off boxes.
COMPONENTS
TYPE*
PROTECTION DEGREE
BUSBAR
CODE
CONDUCTOR TYPE
Unpainted -
Painted B
Conductors
Busbar Type
* New product group
Al
Conductor
Cu
Conductor
Conductor
Size
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
UTILIZATION TYPE
COMPONENT
UNPAINTED / PAINTED
Standard Length
Special Length
Upwards Elbow
Downwards Elbow
Right Elbow
Left Elbow
Upwards Vertical Offset
Downwards Vertical Offset
Right Horizontal Offset
Left Horizontal Offset
Right Upwards Combined Offset
Left Upwards Combined Offset
Right Downwards Combined Offset
Left Downwards Combined Offset
Upwards Right Combined Offset
Upwards Left Combined Offset
Downwards Right Combined Offset
Downwards Left Combined Offset
Left Side Feeder "T"
Right Side Feeder "T"
Central Feeder "T"
Horizontal Expansion
Vertical Expansion
Reduction
End Closer
End Closer
Panel Connection
Panel Connection
Upwards Panel Connection
Upwards Panel Connection
Downwards Panel Connection
Downwards Panel Connection
Right Panel Connection
Right Panel Connection
Left Panel Connection
Left Panel Connection
Panel Connection
Panel Connection
Transformer Connection
Upwards Transformer Connection
Downwards Transformer Connection
Transformer Connection
Transformer Connection
Right Transformer Connection
Left Transformer Connection
Transformer Connection
Flexible
Feeder Box
Feeder Box
Central Feeder Box
STD
X
U
D
R
L
UV
DV
RH
LH
KRU
KLU
KRD
KLD
KUR
KUL
KDR
KDL
TYL
TYR
TO
YDT
DDT
RD
S10
S11
P10
P11
PU20
PU21
PD20
PD21
PR30
PR31
PL30
PL31
TR11
TU21
TD21
TR31
TR41
TR51
TL51
F
B10
B11
B
P40
P41
TR61
O
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
*
*
*
*
6x75
7x75
7x100
7x130
7x160
2x(7x 75)
2x(7x100)
2x(7x130)
2x(7x160)
3x(7x100)
3x(7x130)
3x(7x160)
4x(7x130)
08
10
12
13
16
20
25
27
30
40
41
50
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
-------
10
12
16
20
23
25
30
36
42
44
53
63
---
*
*
*
0
1
2
3050
- STD
- STD
KBA 2552
- STD
Bolt-on
Plug-in
Feeder
X
L1L2L3N
L1L2L3N
L1L2L3N
L1L2L3N
2551
2552 -147
11
KB
E KBLINE
Electrical energy up to 800 A can be
supplied from the joints of bolt-on type
by bolt-on tap-off boxes.
As feeder or sub-feeder line,
Where a load has to be supplied
from the busbar.
Electrical energy up to 800 A can be
supplied from the joints and up to 400 A
can be supplied from the plus.
In application of bolt-on
As vertical feeder line high rise buildings
For frequent energy supply
For applications where there is no need
to use tap-off boxes.
Transformer - panel connections
Main panel - sub-panel connections
Generator, composition supplies
Sample Order:
2500 A, Copper, Plug-in,
IP 55, 4 Conductors
Sample Order:
2500 A, Aluminium,
Feeder, IP 55, 4 Conductors
Sample Order:
2500 A, Copper, Feeder, IP 55
147 cm
,
4 Conductors,
Sample Order:
3000 A, Copper, Bolt-on,
IP 55, 4 Conductors
Minimum Length Bolt-on= 35 cm
ug-inMinimum Length Pl = 100 cm
X
Special Straight
Length in (cm)
Bolt-on
Plug-in
Feeder
Special Straight Length
Busbar cross-section dimesions
* New product group
Standard Straight Length
3000
3000
L1L2L3N
L1L2L3N
L1L2L3N
NL3L2L1
950
Bolt-on
Bolt-on
Bolt-on
Bolt-on
Plug-in Plug-in
1100
3000
950
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
950
1100
3000
950
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
*
*
*
*
130
130
155
185
215
250
300
360
420
445
535
625
710
08
10
12
13
16
20
25
27
30
40
41
50
KBA
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
A
(mm)
*
*
*
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
- U
325
400
32
5
40
0
L1L2L3N
3050 - D
- D 325
400
32
5 40
0L1L2L3N
- L
L1L2L3N
KBA 2050 - R
- R
L1L2L3N
3050 - U
2 50 - L5
12
KB
E KBLINEElbows
Please call us for non-standard components.
Sample Order:
3000 A, Copper, Bolt-on,
IP 55, 4 Conductors
Upwards Elbow
Sample Order:
3000 A, Copper, Bolt-on,
IP 55, 4 Conductors
Downwards Elbow
Sample Order:
2500 A, Copper, Bolt-on,
IP 55, 4 Conductors
Left Elbow
Sample Order:
2000 A, Aluminium, Bolt-on,
IP 55, 4 Conductors
Right Elbow
* New product group
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
The dimensions given above are minumum values.
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
*
*
*
*
420
420
445
475
505
540
590
650
710
735
825
915
1000
355
355
367
383
398
415
440
470
500
512
558
603
645
08
10
12
13
16
20
25
27
30
40
41
50
KBA
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
A B
(mm) (mm)
*
*
*
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
KBA 2050-UV45
- LH
- RH
- UV
- DV
x
x
Y
Y
(cm)
(cm)
(cm)
(cm)
B
B
B
B
A
A
X
X
A
A
Y
Y
L1L2L3N
L1L2L3N
L1L2L3N
L1L2L3N
3050 - RH60
3050 - DV45
13
KB
E KBLINEElbows
X=min:20 cm,
max: *Please see table
Sample Order:
X=60 cm, 3000 A, Copper
Bolton, IP 55, 4 Conductors
X=min:20 cm,
max: *Please see table
Sample Order:
X=60 cm, 3000 A, Copper
Bolton, IP 55, 4 Conductors
Y=min:15 cm / max:64 cm
Sample Order:
Y=45 cm, 2000 A, Aluminium
Bolt-on, IP 55, 4 Conductors
Y=min:15cm / max:64 cm
Sample Order:
Y=45 cm, 3000 A, Copper
Bolt-on, IP 55, 4 Conductors
Left Horizontal Offset
Right Horizontal Offset
Upwards Vertical Offset
Downwards
Vertical Offset
* New product group
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENTS
UNPAINTED / PAINTED
The dimensions given above are minumum values.
3050 - LH60
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
420
420
445
475
505
540
590
650
710
735
825
915
1000
355
355
367
383
398
415
440
470
500
512
558
603
645
70
70
73
76
78
82
87
93
99
102
111
120
128
08
10
12
13
16
20
25
27
30
40
41
50
KBA
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
A B X
(mm) (mm) (cm)
*
*
*
*
*
*
*
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
KBA 3050-KDR
KBA 3050-KUR
- K D L
- K U L
KUL
KDL
KUR
KDR
- K D R
- K U R
325
400
B
30
0
A
325
400
B
30
0
A
325
400
B
30
0
A
325
400
B
30
0
A
L1L2L3N
L1L2L3N
L1L2L3N
L1L2L3N
3050 - KUL
3050 - KDL
14
KB
E KBLINEElbows
Please call us for non-standard components.
Sample Order:
3000 A, Copper
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Aluminium
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Copper
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Aluminium
Bolt-on, IP 55, 4 Conductors
Upwards Right
Combined Offset
Downwards Right
Combined Offset
Upwards Left
Combined Offset
Downwards Left
Combined Offset
* New product group
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
The dimensions given above are minumum values.
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
*
*
*
*
420
420
445
475
505
540
590
650
710
735
825
915
1000
355
355
367
383
398
415
440
470
500
512
558
603
645
08
10
12
13
16
20
25
27
30
40
41
50
KBA
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
A B
(mm) (mm)
*
*
*
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
KBA 3050-KLD
KBA 3050-KLU
- K L D
- K L U
KLU
KLD
KRU
KRD
- K R D
- K R U
32
5
40
0
B300 A
32
5 40
0
B
300
A
32
540
0
B
300
A
32
5
40
0
B
300
A
L1L2L3N
L1L2L3N
L1L2L3N
L1L2L3N
3050 - KRU
3050 - KRD
15
KB
E KBLINEElbows
Please call us for non-standard components.
Sample Order:
3000 A, Aluminium
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Aluminium
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Copper
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Copper
Bolt-on, IP 55, 4 Conductors
Right Upwards
Combined Offset
Right Downwards
Combined Offset
Left Upwards
Combined Offset
Left Downwards
Combined Offset
* New product group
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
The dimensions given above are minumum values.
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
*
*
*
*
420
420
445
475
505
540
590
650
710
735
825
915
1000
355
355
367
383
398
415
440
470
500
512
558
603
645
08
10
12
13
16
20
25
27
30
40
41
50
KBA
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
A B
(mm) (mm)
*
*
*
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
KBA 2050-RD16
KBA 2550-TYL
- T Y L
- T Y R
- T O
- RD
- S 1 0
- S 1 1
600
1000
665
335
B
AC
B
AC
B
AC
600
L1L2L3N
L1L2L3N
L1L2L3N
L1L2L3N
L1L2L3N
L1L2L3N
2550 - S11
2550 - TYR
3050 - TO
16
KB
E KBLINE
Sample Order:
2500 A, Copper, Bolt-on,
IP 55, 4 Conductors
Sample Order:
2500 A, Copper, Bolt-on,
IP 55, 4 Conductors
Reduction
End Closer
Is used to close the end of busbar run.
Is used to change the busbar cross section.
Sample Order:
2000A / 1600A, Aluminium,
Bolt-on, IP 55, 4 Conductors
Sample Order:
2500 A, Aluminium, Bolt-on,
IP 55, 4 Conductors
Sample Order:
2500 A, Copper, Bolt-on,
IP 55, 4 Conductors
Sample Order:
3000 A, Copper, Bolton,
IP 55, 4 Conductors
End Closer
End Closer
Reduction
Left Side Feeder "T"
Right Side Feeder "T"
Central Feeder "T"
800 A - 08
1000 A - 10
1250 A - 12
1600 A - 16
20
31
1600 A - 13
00 A - 20
2500 A - 25
3050 A - 27
00 A - 30
4000 A - 40
4250 A - 41
5000 A - 50
Standard Components
Please call us for non-standard components.
* New product group
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
The dimensions given above are minumum values.
2550 - S10
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
*
*
*
*
420
420
445
475
505
540
590
650
710
735
825
915
1000
355
355
367
383
398
415
440
470
500
512
558
603
645
710
710
735
765
795
830
880
940
1000
1025
1115
1205
1290
08
10
12
13
16
20
25
27
30
40
41
50
KBA
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
A B C
(mm) (mm) (mm)
*
*
*
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
B=.....mm
X=.....mm
Y=.....mm
Z=.....mm
ø=.....mm
L
(cm)
KBA 2550-YDT
KBA 0800-F40
Horizontal Expansion
- Y D T
- D D T
- F
*
Y
LB
Z
X
700
1500
L1L2L3N
L1L2L3N
4250 - DDT
17
E KBLINE
Used at every 40 m in horizontal
long lines and for crossing building
expansions.
1) Horizontal expansion joint should be
utilised if busbar line is crossing to
adjacent through building expansion joints.
2) This module is used on the long busbar
line (>75m.) where line is ended by end
closure and is not fixed on the support
rigidly.
3) Horizontal expansion joint has sufficient
movement span of 25mm. .
EAE requests to be consulted during design
stage.
Note:
max
KB
Sample Order:
2500 A, Aluminium, Bolt-on, 4 Conductors
Sample Order:
4250 A, Copper, Bolt-on, 4 Conductors
Sample Order:
800 A, Aluminium
This side is punched according
to the needs of the custommer.
For vertical application in many storey
building.
Transformer - busbar,
Panel - busbar connections.
One vertical expansion unit is advised
to be used at every floor between
fixed support points.
Horizontal Expansion
Vertical Expansion
Flexibles
Vertical Expansion
Flexible are used for
Flexibles & Expansions
Please call us for non-standard components.
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
Attention!
The total length of the module should be adjusted
to 1500 mm. after installation.
The dimensions given above are minumum values.
L1
L1
N
N
L3
L2
L3
L2
N
NL
1
L1L2
L3
L2
L3
PU20
PD20 NL3
L2L1
325
400
32
5 40
01
50
L1
L 2L3
N
325
400
32
5 40
01
50
100
100
L1
L1
L2
L2
L3
L3
N
N PE
100
100
100
100 100
18
E KBLINE
50
50
KB
800
1000
1250
1600
08
10
12
13
1000
1250
1600
2000
2250
10
12
16
20
23
75
75
100
130
160
40
40
40
40
40
17,5
17,5
30
25
20
225
225
250
280
310
175
175
200
230
260
4
4
4
5
6
6x75
7x75
7x100
7x130
7x160
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
1
1
2
2
4 5 6
100
10
0
100
10
01
00
51
5
D
D
E
46
5
15
0
BC C
23
12,5
12
,5
ø14
ø7
A
2
1
3
100
10
0
100
10
01
00
51
5
D
D
E
46
5
15
0
B B BC C
23
12,5
12
,5
ø14
ø7
A
2
1
3
100
10
0
100
10
01
00
51
5
D
D
E
46
5
15
0
B BC C
23
12,5
12
,5
ø14
ø7
A
2
1
3
P10L1
N
L 2
L3
L3
L2L1
N
15
02
50
50
Attention !...
The position of the panel board conductors
and the position of the busbar according
to panel board must be taken into account
before installation.
Side is defined as 0
Side is defined as 1
Panel Connections
1 E-Line KB Busbar
2 Panel ConnectionPlate
3 Opening on thepanel board
2550 - P10
3650 - PU20
4250 - PD20
- P 1 0
- P U 2 0
- P D 2 0
Sample Order:
2500 A, Copper, Bolt-on,
for FeederPanel
Panel Feeder
Panel Feeder
Panel Feeder
Panel Connection
Upwards Panel Connection
Downwards Panel Connection
Sample Order:
3600 A, Copper, Bolt-on,
for Panel Feeder
Sample Order:
4250 A, Copper, Bolt-on,
for FeederPanel
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
UNPAINTED / PAINTED
COMPONENT
* Please call us for non-standard components..
** Panel connection unit connection bars have M12x40 size screws.
The dimensions given above are minumum values.
Aluminium (Al) Copper (Cu)
Rated
Current
Rated
Current
Busbar
Code
Busbar
CodeConductors Figure
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
UNPAINTED / PAINTED
COMPONENT
P11 L1
N
L 2
L3L2
L1
PU21
PD21
15
02
50
325
400
32
5 40
01
50
L1
L 2L3
N
NL3
L2L1
325
400
32
5 40
01
50
19
KB
E KBLINE
50
50
50
L 3N
2
2500
3000
3600
4250
1600
2000
2500
3050
25
30
36
42
16
20
25
30
196
246
306
366
40
40
40
40
17,5
30
25
20
345
395
455
515
295
345
405
465
4
4
5
6
2(7x75)
2(7x100)
2(7x130)
2(7x160)
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
100 100 100
10
0
10
0
10
0
100 100 100100 100 100
10
0
10
0
10
0
10
0
10
0
10
0
51
5
51
5
51
5
D D D
D D D
E E E
46
5
46
5
46
5
15
05
0
15
05
0
15
05
0
B B B B B BB B B B B BC C CC C C
23
23
23
12,5 12,5 12,5
12
,5
12
,5
12
,5
ø14 ø14 ø14
ø7 ø7 ø7
A A A
2 2
1 1 1
3 3 3
4 5 6
L1
L1
N
N
L3
L2
L3
L2
N
NL
1
L1L2
L3
L2
L3
Attention !...
The position of the panel board conductors
and the position of the busbar according
to panel board must be taken into account
before installation.
* Please call us for non-standard
components.
The dimensions given above
are minumum values.
Busbar Connection
2550 - P11
3650 - PU21
4250 - PD21
Sample Order:
2500 A, Copper, Bolt-on,
for Busbar Feeder
Busbar Feeder
Busbar Feeder
Busbar Feeder
Busbar Connection
Upwards Panel Connection
Downwards Busbar Connection
Sample Order:
3600 A, Copper, Bolt-on,
for Busbar Feeder
- P 1 1
- P U 2 1
- P D 2 1
Sample Order:
4250 A, Copper, Bolt-on,
for Busbar Feeder
Aluminium (Al) Copper (Cu)
Rated
Current
Rated
Current
Busbar
Code
Busbar
CodeConductors Figure
20
4 5 6
L1
L1
N
N
L3
L2
L3
L2
N
NL
1
L1L2
L3
L2
L3
- P R 3 0
- P R 3 1
- P L 3 0
- P L 3 1
- P 4 0
4- P 1
PL31
PR31
NL3
L2L1
PR30
A
B
15
0
A
B
NL3
L2L1
PL30
KB
E KBLINE
50
A
B
15
0
A
B
50
NL3
L2L1
A
B
15
0
A
B
NL3
L2L1
50
A
B
15
0
A
B
50
2 2
100 100100 100
10
0
10
0
100 100100 100100 100
10
0
10
0
10
0
10
0
51
5
51
5
D D
D D
E E
46
5
46
5
15
0
15
0
52
52
B B BB B BB B BC CC CC C
23
23
12,5 12,5
12
,5
12
,5
ø14 ø14
ø7 ø7
A A
1
3
1
3
4400
5300
6300
------
3100
4000
4250
5000
44
53
63
---
30
40
41
50
392
482
572
658
40
40
40
40
30
25
20
25
545
635
725
812
495
585
675
762
4
5
6
-
3(7x100)
3(7x130)
3(7x160)
4(7x130)
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
100
100
L1
L1
L2
L2
L3
L3
N
N PE
100
100
100
100 100
1
1
2
2
2
100100
10
0
100 100 100
10
01
00
51
5
D
D
E
46
5
15
05
2
B B B B B B BB BC C C
23
12,5
12
,5
ø14
ø7
A
1
3
P40 P41
860
20
0
L1
L1
L1
L2
L2
L2
L3L3
NN
N
165165165165
165
165
110110
L1
L2
L3 L3
N
860
20
0
The dimensions given above are minumum values.
* Please call us for non-standard components.
Panel Connection
4 Conductors
5 Conductors
2550 - PR30
4250 - PL31
3050 - P40
Right Panel Connection
Left Panel Connection
Sample Order:
2500 A, Copper, Bolt-on,
for Panel Feeder
Sample Order:
4250 A, Copper, Bolt-on,
for Busbar Feeder
Panel Feeder
Busbar Feeder
Panel Feeder
Busbar Feeder
Panel Connection
Sample Order:
3000 A, Copper, Bolt-on,
for Busbar Feeder
Panel Feeder
Busbar FeederA and B dimensions of PL30 and PL31 are same
as left and right elbows, please refer to page 12
for the dimensions.
Attention !...
The position of the panel board conductors
and the position of the busbar according
to panel board must be taken into account
before installation.
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
UNPAINTED / PAINTED
COMPONENT
1 E-Line KB Busbar
2 Panel Connection Plate
3 Opening on the panel board
Aluminium (Al) Copper (Cu)
Rated
Current
Rated
Current
Busbar
Code
Busbar
CodeConductors Figure
KBA 2550-TR11-120
KBA 2550-TD21-120
- T R 1 1-120
- T U 2 1-120
- T D 2 1 -120
L 1
L 2
L 3
NTR11-120
TU21-120
TD21-120
21
2550 - TU21-120
E KBLINE
TR51-120
TL51-120
L1
N
L 2
L3
L3
L2
N
L1
20
02
50
120120120
- T R 5 1 -120
- T L 5 1 -120
KBA 2550-TL51-120
2550 - TR51-120
NL3
L2L1
NL3
L2L1
A
B
20
0
A
B
120120120
NL3
L2L1
325
400
120120120
32
5 40
02
00
L1
L 2L3
N
325
400
120120120
32
5 40
02
00
Please call us for non-standard components.
Sample Order:
2500 A, Aluminium, 4 ConductorsBolt-on,
Sample Order:
2500 A, Copper, Bolt-on, 4 Conductors
Sample Order:
2500 A, Aluminium, Bolt-on, 4 Conductors
Transformer
Connection
Upwards
Transformer Connection
Downwards
Transformer Connection
Transformer Connections
For transformer and panel connection
applications EAE design and planning
group will prepare your projects upon
request.
Plan of transformer and panel board room,
heights.
Transformer dimensions, distance between
bushings.
Panel board dimensions.
For the design the following informations are
required;
The dimensions given above are minumum values.
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
KB
Sample Order:
2500 A, ,Copper Bolt-on, 4 Conductors
Sample Order:
2500 A, Aluminium, Bolt-on, 4 Conductors
Right
Transformer Connection
Left
Transformer Connection
Please refer to page 12 for the dimensions.
A and B dimensions of TR51 and TL51 are same
as left and right elbows.
KBA 2550-TR11-165
KBA 2550-TD21-165
- T R 1 1-165
- T U 2 1-165
- T D 2 1 -165
L 1
L 2
L 3
NTR11-165
TU21-165
TD21-165
22
2550 - TU21-165
E KBLINE
TR51-165
TL51-165
L1
N
L 2
L3
L3
L2
N
L1
20
02
50
165165165
- T R 5 1 -165
- T L 5 1 -165
KBA 2550-TL51-165
2550 - TR51-165
NL3
L2L1
NL3
L2L1
A
B
20
0
A
B
165165165
NL3
L2L1
325
400
165165165
32
5 40
02
00
L1
L 2L3
N
325
400
165165165
32
5 40
02
00
Transformer Connections
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
KB
For transformer and panel connection
applications EAE design and planning
group may prepare your projects upon
request.
Plan of transformer and panel board room,
heights.
Transformer dimensions, distance between
bushings.
Panel board dimensions.
For Project;
Please call us for non-standard components. The dimensions given above are minumum values.
Sample Order:
2500 A, Aluminium, , 4 ConductorsBolt-on
Sample Order:
2500 A, Copper, Bolt-on, 4 Conductors
Sample Order:
2500 A, Aluminium, Bolt-on, 4 Conductors
Transformer
Connection
Upwards
Transformer Connection
Downwards
Transformer Connection
Right
Transformer Connection
Left
Transformer Connection
Sample Order:
2500 A, Copper, Bolt-on, 4 Conductors
Sample Order:
2500 A, Aluminium, Bolt-on, 4 Conductors
Please refer to page 12 for the dimensions.
A and B dimensions of TR51 and TL51 are same
as left and right elbows.
4400
5300
6300
------
3100
4000
4250
5000
44
53
63
---
30
40
41
50
392
482
572
663
50
60
40
60
50
40
40
40
25
35
17,5
35
25
25
17,5
25
3(7x100)
3(7x130)
3(7x160)
4(7x130)
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
2500
3000
3600
4250
1600
2000
2500
3050
25
30
36
42
16
20
25
27
196
246
306
366
40
50
60
40
40
50
40
40
17,5
25
35
17,5
17,5
25
25
17,5
2(7x75)
2(7x100)
2(7x130)
2(7x160)
A
(mm)B
(mm)
C
(mm)
D
(mm)
E
(mm)
800
1000
1250
1600
08
10
12
13
1000
1250
1600
2000
2250
10
12
16
20
23
75
75
100
130
160
40
40
50
60
40
40
40
50
40
40
17,5
17,5
25
35
17,5
17,5
17,5
25
25
17,5
1
1
1
1
2
3
3
3
4
5
5
6
7
6x75
7x75
7x100
7x130
7x160
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
Transformer Connections
E KBLINE
NOTE : The standard distance between conductors is 120mm and 165mm. .Please call us for non-standard components
5
20
0
C
B D B D B DE
A
ø13
7
20
0
C
B D BB DD B DE
A
ø13
Aluminium (Al) Copper (Cu)
Rated
Current
Rated
Current
Busbar
Code
Busbar
CodeConductors Figure
Aluminium (Al) Copper (Cu)
Rated
Current
Rated
Current
Busbar
Code
Busbar
CodeConductors Figure
Aluminium (Al) Copper (Cu)
Rated
Current
Rated
Current
Busbar
Code
Busbar
CodeConductors Figure
ø13
20
0
C
B D B D BBBB 454545 DE
A
6
3
20
0
C
B D B DE
A
ø13 ø13
A
20
0
C
B D BBB 4545 DE
4
20
0
C
B DE
A
ø13
1
ø13
20
0
C
B DB 45E
A
2
23
- T R 6 1
TR61
670
2000
290
670
20
0
L 1
L 2
L 3
Nmin.
110
min. 1
10
670
2000
290
670
L 1
L 2
L 3
N
- T R 4 1- T R 4 1
min.
110
TR41min. 2
50
24
2550 - TR41
3650 - TR61
E KBLINE
L 1
L 2
L 3
N
250
150
200
min.
100
- T R 3 1
2550 - TR31
TR31
165
min 255
860
165
110
165
L1
L1
L2
L2
L3 L3
N
N
20
0
Transformer Connections
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
KB
Sample Order:
2500 A, Copper, Bolt-on,
4 Conductors
Transformer
Connection
Sample Order:
3600 A, Copper, Bolt-on,
4 Conductors
Transformer
Connection
Please call us for non-standard components.
For transformer and panel connection
applications EAE design and planning
group may prepare your projects upon
request.
Plan of transformer and panel board room,
heights.
Transformer dimensions, distance between
bushings.
Panel board dimensions.
For Project;
The dimensions given above are minumum values.
Transformer
Connection
Sample Order:
2500 A, Copper, Bolt-on,
4 Conductors
25
E KBLINE
A
Proposed Connection Details to EAE Transformer & Panelboard Modules
Determination of Special Length
After the installation of standard 3m lengths, you will be in need of special lengths which are smaller than 3m. The minimum
length for these special elements can be 35 cm. Please measure the lengths of these modules as shown below.
busbar
"A" length should be indicated in cm. Measure the asistance from one end of the side housing to the other.
A=Length of Special Busbar
Mat.Cable
Gland TypeOrder
Code
Inner
Diameter
(mm)Sheet RP0----
Sheet RP1 25M32
M40Sheet RP2 32
Sheet RP3 63Special
AL RP4 632xSpecial
AL RP5 184xM25
AL RP6 254xM32
AL RP7 324xM40
AL RP8 258xM32
SYK
SYK
SYK
SYK
KYA
KYA
SYK
SYK
KB
KB
KB
KB
B
B
B
B
1
2
4
6
6 5 0
5 5 0
0 5 0
3 5 0
KBB 6351
KBP 4051
A
(mm)
B
(mm)
C
(mm)
KB
KB
KB
KB
P
P
P
P
1
2
4
5
6 5 0
5 5 0
0 5 0
0 5 0
26
E KBLINE
L1L2 L3
N
L1L2L3
N
C
B
70
20
40
40
A
A
50
50
KBB 16
KBB 25
KBB 40
KBB 63
KBP 16
KBP 25
KBP 40
KBP 50
670
670
670
700
450
650
670
750
380
380
380
420
300
380
380
420
240
240
255
255
190
240
255
260
RP2
RP3
RP4
RP4
RP2
RP3
RP4
RP4
NH 1
NH 1
NH 2
NH 3
NH00
NH 1
NH 2
NH 3
74255
74247
74245
74243
49803
49807
74415
35910
83639
90505
90509
90513
49805
49809
83591
35911
Tap-off Boxes
with Fused Switches (SYK)
KB
BUSBAR TYPE
CONDUCTOR
PROTECTION
DEGREE
RATED CURRENT
BOX TYPE
IP-55-5
4 - 0
5 - 1
160 A-16
250 A-25
400 A-40
630 A-63
Bolt on- B
Plug in- P
CABLE GLAND PLATES
Please call us for non-standard tap-off boxes.
Cable Gland Plates
Tap-off boxes can be equipped with any brand
of switches, circuit breakers and etc.
KYA 160 A
KYA 250 A
SYK 160A - 250 A
SYK 630 A
Tap-off boxes are equipped with
EAE SYK fused switches
The tap-off boxes are in red RAL
3020 colour as standard.
EAE SYK
Can operate under load
Are equipped with NH fuse holders
Have interlock mechanism
Sample Order:
Bolt-on / 630 A / IP-55 /
5 Conductors
Sample Order:
Plug-in / 400 A / IP-55 /
5 Conductors
Bolt-on
Tap-off Boxes
Plug-in
Tap-off Boxes
CableG
land
Plate
(on
3sid
es)
CableG
land
Plate
(on
3sid
es)
4W
Order No.
5W
Order No.Fused
Switches
Tap-off
Boxes
Standard
Gland
Fuse
Size
35492
35494
35510
35512
35518
35520
35480
35482
35500
35502
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
1
2
4
6
1
2
4
6
8
8
1
1
8
8
1
1
6 5 0 - B1
5 5 0
0 5 0
3 5 0
- B1
- B1
- B1
6 5 0
5 5 0
0 5 0
3 5 0
- M1
- M1
- M1
- M1
0 4 0 - B1
0 5 0
0 4 0
0 5 0
- B1
- B1
- B1
0 4 0
0 5 0
0 4 0
0 5 0
- M1
- M1
- M1
- M1
KBB 6351 - B1
KBB 8051 - B1
KBP 4051 - B1
A
(mm)
B
(mm)
C
(mm)
KB
KB
KB
KB
KB
KB
KB
KB
P
P
P
P
P
P
P
P
1
2
4
6
1
2
4
6
6 5 0 - B1
5 5 0
0 5 0
3 5 0
- B1
- B1
- B1
6 5 0 - M1
5 5 0
0 5 0
3 5 0
- M1
- M1
- M1
500
500
700
700
950
950
500
500
700
700
300
300
300
300
350
350
300
300
300
300
RPK3
RPK4
RP4
RP4
RP4
RP4
RPK3
RPK4
RP4
RP4
KBB 160
KBB 250
KBB 400
KBB 630
KBB 800
KBB 1000
KBP 160
KBP 250
KBP 400
KBP 630
220
220
220
220
305
305
220
220
220
220
27
E KBLINE
70 40A
20 40A
L1 L2L3N
C
BA
50
L1 L2L3N
C
B
A
50
L1 L2L3N
C
BA
50
35488
35490
35506
35508
35514
35516
35476
35478
35496
35498
5W
Order.No
4W
Order.No
Tap-off Boxes
for MCCB's
Please call us for non-standard tap-off boxes.
* Tap-off boxes can be equipped with any brand
of MCCB's.
Cable Gland Plates
Special Cable Gland Plates
Sheet RPK0---- ----
Sheet RPK1 18M25
M32
M40
1xSpecial
Sheet
Sheet
Sheet
RPK2
RPK3
RPK4
25
32
63
Mat.Cable
Gland TypeOrder
Code
Inner
Diameter
(mm)
Sheet RP0---- ----
Mat.Cable
Gland TypeOrder
Code
Inner
Diameter
(mm)
Sheet RP1 25M32
M40Sheet RP2 32
Sheet RP3 63Special
AL RP4 632xSpecial
AL RP5 184xM25
AL RP6 254xM32
AL RP7 324xM40
AL RP8 258xM32
KB
BUSBAR TYPE
CONDUCTOR
PROTECTION DEGREE
RATED CURRENT
BOX TYPE
IP-55-5
4 İletken-0
5 İletken-1
160 A-16
250 A-25
400 A-40
630 A-63
800 A-80
1000 A-10
Bolt on- B
Plug in- P
CABLE GLAND PLATES
SWITCH TYPE M- MCCB / B- Empty
Bolt-on
Tap-off Boxes
Sample Order:
Bolt-on / 630 A / IP-55 /
5 Conductors, empty tap off box
Sample Order:
5 Conductors,
empty tap off box
Bolt-on / 800 A / IP-55 /
Sample Order:
5 Conductors, empty tap off box
Plug-in / 400 A / IP-55 /
CableG
land
Plate
(on
3sid
es)
CableG
land
Plate
(on
3sid
es)
CableG
land
Plate
(on
3sid
es)
Plug-in
Tap-off Boxes
Tap-off
Boxes
Standard
Gland
KBA 2750 - B10
1
2
3
4
B10
B11
- B 1 1
- B 1 0
L1
L2
L3
NPE
C
C
40
40
40
40
28
KB
-3650 - B11
KBA
A B C D
(mm) (mm) (mm) (mm)
Feeder Boxes
(B10,B11)
E KBLINE
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
------
*
*
*
*
500
500
500
500
500
500
500
500
500
700
700
700
700
520
520
520
520
520
520
520
520
520
520
520
520
520
355
355
355
355
355
555
555
555
555
770
770
770
955
350
350
350
350
350
300
300
300
300
500
500
500
500
1
1
1
1
1
2
2
2
2
3
3
3
4
08
10
12
13
16
20
25
27
30
40
41
5000
--- 1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
*
*
*
250 250
250
B B
B
D D
D
A A
A
150 150
150
200
250
B
D
A
150
200
L1
L2
L3
NPE
* New product group
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
One way system,
4 conductors
One way system,
5 conductors
2 and 3 ways systems,
4 conductors
2 and 3 ways systems,
5 conductors
Ampere Ratings
Please call us for special applications or for applications with MCCB'sThe dimensions given above are minumum values.
Cable Gland Plates
Busbar
Housing Type
Cable
Gland Plate
Type
Aluminium
(Al)
Copper
(Cu)
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
Gland
Type
Sample Order:
3050 A, Aluminium, Bolt-on
Sample Order:
3600 A, Copper, Bolt-on
Feeder Box
Feeder Box B11
1
2
3
4
KBA 2550 - BO
- B O
A
C
29
KB
Feeder Boxes
(Central O)Feeder Box B
E KBLINE
250
XB
250A
BO
L1
L2
L3
NPE
L1
L2
L3
NPE
KBA
A B C X
(mm) (mm) (mm) (mm)
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
------
*
*
*
*
500
500
500
500
500
700
700
700
700
700
700
700
700
520
520
520
520
520
520
520
520
520
520
520
520
700
405
405
405
405
405
805
805
805
805
1005
1005
1005
1160
172,5
172,5
172,5
172,5
172,5
277,5
277,5
277,5
277,5
385
385
385
475
1
1
1
1
1
2
2
2
2
3
3
3
4
08
10
12
13
16
20
25
27
30
40
41
5000
--- 1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
*
*
*
* New product group
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
Ampere Ratings
Please call us for special applications or for applications with MCCB'sThe dimensions given above are minumum values.
Cable Gland Plates
Busbar
Housing Type
Cable
Gland Plate
Type
Aluminium
(Al)
Copper
(Cu)
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
Gland
Type
Sample Order:
2500 A, Aluminium, Bolt-on
Central
Feeder Box OB
30
E KBLINE
B11
B11
B10
B10
B11
B10
Selection Feeder Boxes
Application of
Feeder Boxes for the horizontal lines
Application of
Feeder Boxes for the vertical lines
In horizontal applications neutral conductor
is considered to be lower conductor.
In vertical applications the
neutral conductor should
be on the right side.
front
IDD
24
IDT
IDY
BRA
UDD
L
IDDL
UDD
IDD
IDY
300
400
-----
2000
300
400
-----
2000
300
400
-----
2000
UDD
UDYB
UDYB
UDYB 300
400
...
1000
KB UT
IDY
350
350
350
400
450
450
500
550
600
650
750
800
900
72597
72597
72597
72589
72583
72583
72581
72575
72573
72571
72563
72561
50163
LOrder
Code
(mm)
------
800
1000
1250
1600
1600
2000
2500
3050
3200
4000
4250
5000
*
*
*
*
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
---
08
10
12
13
16
20
25
27
30
40
41
50
10
12
16
20
23
25
30
36
42
44
53
63
---
350
350
350
400
450
70025
70025
70025
70035
70045
L
(mm)
------
800
1000
1250
1600
1000
1250
1600
2000
2250
---
08
10
12
13
10
12
16
20
23
31
E KBLINE
*
*
*
ø15x35
ø15x35
155
105
L
L
105
155
Fixing Elements
ORDER CODE
LENGTH L (mm)
KB UT FIXING SET
Supports
Steel Dowel
Extension Unit
Theaded Rod
Steel Dowel
Extension Unit
Theaded Rod
IDT Fixing Element
Please call us for non-standard components.
* New product group
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
KB BRA FIXING SET
Order
Code
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
PDD 300
400
...
2000
UDD
STSSTS
TMP 5
UDY
PDDB
STK
UDY
STS
300
400
...
1000
200
300
400
300
400
-----
2000
200
300
400
PDD PDD
PDDB
PDDB
STK
IDD
STK
UDYL
L
M10.....Ø14
M12.....Ø16
L
32
E KBLINE
L
L
L
Fixing Elements
ORDER CODE
LENGTH L (mm)
Supports
Please call us for non-standard components.
BRA 12-05
BRA 12-10
BRA 14-05
BRA 14-10
BRA 13
BRA 13
BRA 9-3
BRA 9-4
Threaded Rod
Threaded Rod
Threaded Rod
Threaded Rod
(M12)
(M10x500)
(M10x1000)
(M12x500)
(M12x1000)
(M10)
(M12)
(M10)
Exstension Unit
Exstension Unit
Steel Dowel
Steel Dowel
Threaded Rods
Exstension
Unit
Steel Dowel
Diameter of the
hole to be drilled
11.09.2002
IEC 60439-2
EAE Elektrik A.Ş.
33
E KBLINE
Standard
Date
This conformity certificate has been issued after running the below listed tests at laboratories.
Type Tests
1- Temperature-rise Limits (8.2.1)
2- Dielectric Properties (8.2.2)
3- Short-circuit Strength (8.2.3)
4- Effectiveness of The Protective Circuit (8.2.4)
5- Clearances and Creepage Distances (8.2.5)
6- Mechanical Operation (8.2.6)
7- Degree of Protection (8.2.7)
8- Electrical Characteristics (8.2.9)
9- Structural Strength (8.2.10)
10- Crushing Resistance (8.2.12)
11- Resistance of Insulating Materials to Abnormal Heat (8.2.13)
12- Resistance to Flame-propagation (8.2.14)
Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul
Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 www.eae.com.tr
EAE Elektrik A.S.
Product Group
Manufacturer
E-Line KB Busbar Energy Distribution System
EAE Elektrik A.S.
Akcaburgaz Mahallesi, 119. Sokak,
No:10 34510 Esenyurt-Istanbul
Directive
EC DECLARATION OF CONFORMITY
According to EC - Directive
2006/95/EEC “Low - Voltage - Directive”
34
E KBLINECertificate
34
Product Overview
E KBLINE
800A...6300A
COMPACT BUSBAR PRODUCT OVERVIEW (E-LINE KB)
1-Standards & Certification:
2-General Structure of Products:
2.1- Electrical Characteristics:
For Aluminium Conductors;
-
-
-
2.2- Housing and Structure:
2.3- Conductors:
2.4- Insulation:
2.5- Joint Structure:
2.6- Protection:
3-Tap Off Boxes:
4-Installation and Commissioning:
·Busbar system shall be designed and manufactured as per IEC 60439-2 standard. Each busbar rating shall have a separate type test certificate
from an independent internationally accredited laboratory.
·
·Each product shall have a “Type Label”, which indicates the brand, type of the unit, conductor number and electrical details.
·Busbar system shall have “Sandwich-Compact” structure. Aluminium or Copper conductors shall be tin plated along the entire length. Housing
shall be 1,50 mm galvanized steel or if required housing shall be RAL7038-Electrostatic painted.
·Busbar systems nominal insulation voltage shall be 1000V.
·As per ampere rates, minimum short circuit values shall be like below;
800, 1000 and 1250A:1sec/rms-50kA, Peak-110kA
1600, 2000 and 2500A: 1sec/rms-100kA, Peak-220kA
3000A and above: 1sec/rms-120kA, Peak-264kA
·Temperature rise shall be maximum 50K over 40°C ambient temperature for both tin plated Aluminium and Copper conductor busbars.
·Busbar system shall have “Sandwich-Compact” structure.
·Compact structure of the housing shall be provided by M6 screws applied at every 10 cm along the entire length.
·Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc). Manufacturer shall supply
special dimensioned units in short time, if the project conditions requires.
·For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.
·For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor.
·Compact busbar system shall have Nickel and Tin-plated EC grade aluminium conductors (800-5000A). / Compact busbar system shall have Tin-
plated Electrolytic copper conductors (1000-6300A).
·Busbar system shall have below number of conductors and phase configuration;
a) (4 full size conductors + Housing (earthing) )
b) (4 full size conductors + ½ earth conductor + Housing)
c) (5 full size conductors + Housing (earth)
d) (5 full size conductors, 5th bar shall be used as clean earth + Housing
·Neutral conductor shall have the same cross-section (100%) of phase conductors.
·Conductor and housing expansion differences shall be absorbed at the joints using “Z” shaped offsets.
·For strong and long life time insulation system, there shall be 2 layers of extruded PP (Polypropylene) and 3 layers of “B class” polyester film
(Mylar) between neighbour conductors. Conductors shall be packed and placed into the housing without leaving any air gap for compact
(sandwich) structure.
·Electrical and mechanical connection shall be made at joints by “single bolt” joint construction and each joint shall have two “Belleville” washers.
·The joint shall be with direct overlapping of the conductors.
·Insulators of the joint shall be manufactured of glass-reinforced polyester.
·Joints shall be realized by a torque spanner (wrench) set at 83Nm.
·To prevent the joints transportation damages, they shall be protected by plastic caps, which shall be removed before installation.
·Joint bolt shall be locked from both sides (Bolt head and nut).
·Protection degree of the busbar system shall be IP55.
·Rating of plug-in tap off boxes shall start from160A and shall be up to and including 500A. Rating of Bolt-on tap off boxes shall start from160A and
shall be up to and including 1000A. Plug-in tap off boxes shall be installed, when the busbar line is energized.
·Tap off boxes shall have an electrical interlock mechanism, which ensures that plug-in tap off box cannot be removed mechanically from the
busbar, when the switch is at “ON” position. Mechanical interlock mechanism shall prevent opening the door, when the switch is at “ON” position.
·It shall be possible to install bolt-on tap off boxes up to 1000A to each joint of plug-in and bolt-on busbars. It shall be possible to install a bolt-on
tap off box only by removing the plastic contact distance pieces on the joints. The real contacts of the bolt-on tap off box shall be placed instead of
the contact distance pieces. The same bolt-on tap off box shall be installed to the joints of all busbar ratings without changing or adding any
pieces.
·When the switch is at “OFF” position and the door is open, tap off box shall be at IP2X protection level. (There shall not be any accessible live part
in the box).
·Tap Off boxes shall be suitable for any brand of MCCB.
·Contacts of plug-in tap off box shall be silver-plated copper. Contacts of bolt-on tap off box shall be tin-plated copper.
·While inserting the contacts of Plug-in tap off boxes, earth contact shall make first touch.
·Any extra piece shall not be needed to install tap off boxes.
·Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL 3020.
·Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque
values, lockers, etc.). Electrical installator shall run an insulation test after installation according to manufacturer's test procedures. The results of
the test shall be reported to the manufacturer. Minimum insulation value shall be 1Mohm.
4 Conductors:
4 ½ Conductors:
5 Conductors:
5 Conductors:
Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.
1000, 1250, 1600, 2000 and 2250A:1sec/rms-50kA, Peak-105kA
2500, 3000, 3600 and 4250A: 1sec/rms-100kA, Peak-220kA
4400A and above: 1sec/rms-120kA, Peak-264kA
For Copper Conductors;
-
-
-
Quantit
yC
om
po
nen
t
Co
mp
on
en
t Lis
t
Item
Project Design Form
36
E L E K T R İ K
E KBLINE
Ple
ase d
ub
licate
th
is p
ag
e fo
r yo
ur
ow
n u
se.
Nam
e:
Date
:
Sig
natu
re:
Prepared by
Co
mp
an
y:
Pro
ject
:
Pro
ject
No
: