Post on 22-Jun-2015
transcript
1
Fit for the future:Everything for Diesel Service
NEW!Extended
Product Range
2
Everything for Diesel Service:Contents
3 Overviewoftesters
TestbenchEPS815 4 ProductoverviewEPS815 7 Description/scopeofdelivery 8 Measuringtechnology
TestbenchEPS70810 ProductoverviewEPS70811 Description/scopeofdelivery
RetrofitkitsEPS815/EPS70812 Basesetofmechanicalpumps13 HRpumps17 Apumps19 M-MWpumps21 Ppumps23 VEpumps26 VPpumps28 BasissetofCRpumps29 CP130 CP231 CP333 CPDelphi/Denso/Siemens
34 BasesetofCRinjectorsCRI846H35 BasesetofCRinjectorsCRI/CRIN848H36 CRIN40 CRIinjectorsDelphi/Denso41 CRinjectorsPiezo42 UI/UP
46 TesterEPS200
49 TesterEPS100
50 Diagnostictoolsatthevehicle
Appendix52 Spaceandworkarearequirements53 Technicaldata:Testers56 ProductoffersheetEPS81561 ProductoffersheetEPS70864 Softwareandtraining66 Outlook66 List of abbreviations used
3
Overview test devices
EPS815UniversalDieselcomponenttestbenchfortesting:
f Conventionalsystem:H/R/A/M-MW/P/VEpumps
f Solenoid-valve-controlledsystem:VP29/30/44
f Unitinjector/unitpumpsystem:UI-P/UI-N/UP
f CommonRailSystem:CP1,CP2,CP3,CPDelphi/Denso/Siemens
f SolenoidvalveCRIBosch/Delphi/Densof SolenoidvalveCRINBoschf PiezoCRIBosch/Siemens/Denso
Moreinformationfrompage7onwards
EPS708SpecializedCommonRailtestbenchfortesting:
f CommonRailSystem:CP1,CP3,CPDelphi/Denso/Siemens,
f SolenoidvalveCRIBosch/Delphi/Densof SolenoidvalveCRINBoschf PiezoCRIBosch/Siemens/Denso
Moreinformationfrompage10onwards
EPS200Automaticinjectortesterfortesting:
f UInozzlesviaholdingadapter(unitinjector)f 1-spring/2-spring(DHK)f Nozzle-holderassemblywithneedle-motionsensor(NBF)f Nozzle-holderassembliesmadebyothermanufacturersf Steppednozzleholderf SolenoidvalveCRIBosch/Delphi/Densof SolenoidvalveCRINBosch
Moreinformationfrompage46onwards
EPS100Manualinjectornozzletesterfortesting:
f NozzlesizesP,R,S,Tf 1-spring/2-springnozzle-holderassembly(DHK)f Steppednozzleholderf UInozzlesviaholdingadapter(unitinjector)
Moreinformationfrompage49onwards
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Product overview:EPS 815
1.BasictestbenchEPS815
3.Specialaccessorieskits
HRpumpset
Apumpset
2.Retrofitkits
M-MWpumpset
Ppumpset
VEpumpset
Basisset VPM844
5
CRINCP3CP2CP1
CRI/CRIN848HCRI846H
CAM847CRS845H
CRIPiezoBosch/Denso/Siemens
CRIDelphi/Denso
CPDelphi/Denso/Siemens
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Diesel Systems conquer the market
Bosch–worldleadersinDieseltechnologyandworkshoptestequipmentSincetheproductionofthefirstDieseltruckin1924andfirstDieselpassengercarin1936,Boschhasbeentheworld'sleadingproviderofDieseltechnology.Throughclosecooperationwithenginedesignersandconstantinnovationindevelopmentandproduction,modernhigh-pressuresystemshavebeencreatedinthelastfewyears.ThehighperformanceandeconomyoftheseelectronicallycontrolledDieselsystemsmakesDieselvehiclesmoreandmorepopular.Paralleltotheexpertisebeingbuiltupininitialequip-ment,innovativetestequipmentincludingcorrespond-ingsoftwareESI[tronic]hasbeendeveloped.TheymakediagnosisoftheDieselsystemspossibleatthevehicletoallowsubsequentselectivereplacementofdefectivecomponents.BoschthusmakesitpossibleforallworkshopstomastermodernDieselsystemsandtotakeadvantageofnewturnoverpotential.
Efficientandflexiblecomponenttesting–onlywithBoschComponenttestinginaccordancewithmanufacturerspecificationsisonlyguaranteedthroughtheflexibleuseofBoschretrofitkits.
Thisensuresthat:f Statutoryemissionlimitsarecompliedwith
f Exactandreproduciblemeasuredvaluesaredetermined
f Awarrantyevaluationinaccordancewithmanufacturers'specificationsispossible
ThebasisforBoschcomponenttestingisthecom-ponenttestbenchEPS815plusKMAmeasurementtechnologyTheextensionofthissystembythefollowingretrofitkitsguaranteesyourfuturebusinessintesting:
f CRS845HfortestingtheCommonRailcomponents(CP1,CP2,CP3,CRI)fromBoschandothermanufacturers
f CRI846HfortestingCommonRailinjectors(CRIsolenoidvalvecontrolledandPiezo,CRIN)fromBoschandothermanufacturers
f CRI/CRIN848HfortestingCommonRailinjectors(CRIsolenoidvalvecontrolledandPiezo,CRIN)fromBoschandothermanufacturers
f VPM844fortestingthesolenoidvalvecontrolleddistributorinjectionpumps(VP29/30/44)
f CAM847fortestingUnitInjectorandUnitPumpcomponents
Thetestequipmentandprogramssimulateallneces-saryoperatingstatesofnormalvehicleoperation.Duringtesting,allprocessstepsaredisplayedcontinu-ouslyonthemonitor.ThedatayouneedforthisistakenfromtheTestDataCD.
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Test bench: EPS 815
EPS815–universalcomponenttestbenchFuture-proofandflexibledesign
f Observanceofthespecificationsofautomobilemanufacturers
f EfficientcomponentsofthelatestgenerationbothfromBoschaswellasfromothermanufacturerscanbetested
f Expansionpossiblewithdifferentretrofitkitsandspecialaccessoriessets:-MGT/KMA-VPM844/CRS845H/CRI846H/CAM847/CRI/CRIN848H-CP1/2/3/CRIN-andsystemsfromothermanufacturers
f Continuousfurtherdevelopmentofoptionalacces-sories
f Longservicelifeassubsequentbendingofthetestpipesishardlynecessary(themeasuringdevicecanbeadjustedonallthreelevels)
Userandenvironmentallyfriendlyf Throughoilvaporandoilmistreduction
Efficientworkf Outstandingtrue-runningcharacteristicsandspeed
stabilityensurehighreproducibility,speciallyduringtheinjectioncycle:-Directdrive-Highflywheelmass-Rotational-speedcontrolwithanextremelyshortspeedcontroltime-Positioncontrol
f Maintenance-freedriveelementwithhighefficiencyf Theweightcounterbalanceduringheightadjustmentof
themeasuringdevicemakesworkconsiderablyeasierf Fullyautomatictestsequence1inconjunctionwith
KMA802/822
1AppliestoBoschVPandCRcomponents.
ScopeofdeliveryTestbenchEPS815,selectorvalvewithflushingvalvefordistributorinjectiontest,hoselinesforselectorvalveandtestingoil,socketwrenchforcalibrationnozzleholder,T-barforflywheelmass,screwdriverset,connectionlinesforadditionalfuelStart-Stopsolenoidsandfortempera-turesensor,insulationboardsfortestbenchinstallation,drivecouplinginaccordancewithISOwithprotectiveguard,smallpartsset(banjounion,banjobolts,gaskets,etc.),technicaldocumentation
2Max.permissibleasymmetry(L:LorL:N)<20V
Designation Ordernumber
EPS815 0683815001400V;±10%2;50/60Hz
EPS815 0683815002200/220/230/240V;±10%2;50/60Hz
EPS815 0683815003440/460/480/500V;±10%2;50/60Hz
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Measuring technology:MGT 812 / 824
Test equipment EPS 815
MGT–Measuringsystemwithmeasuringglasstech-nologyforconventionalDieselinjectionpumpsupto12cylindersWiththemechanicalfuelquantitymeasuringdeviceMGT824,afurther2x12measuringglasses(44mland260ml)canbeusedforaquicktest.Thetestbenchsatisfiesalltestrequirementsbecausethemeasuringglassholdercanbeswiveledandmovedtransversally.
Forlargerinjectionpumps,thereisalsotheoptionofreplacingthemeasuringglassholderinsertwith12measuringglasses,volume155mland600ml(specialaccessories).Aftereverytestprocedure,allvaluesarereadoffindividuallyfromthemeasuringglassesandenteredintherespectivetestrecord.
ScopeofdeliveryMGT812/824Measuringglassholderincl.measuringglasses,operat-ingunit(strokecountingmechanism)andadditionalwithMGT824:Transversedisplacement
DirektesAblesenderMesswertevondeneinzelnenMessgläsernDesignation Ordernumber
MGT812 0683812001
MGT824 0683824001
Specialaccessories
MeasuringglasslightingforMGT812(50Hz) 1687001393
MeasuringglasslightingforMGT812(60Hz) 1687001394
MeasuringglasslightingforMGT824(50Hz) 1687001395
MeasuringglasslightingforMGT824(60Hz) 1687001396
Extensionset(doublefitting)onlyfor 1687001414MGT824,from12to24measuringglasseseachwith44mland260ml
MeasuringglassholderinsertonlyforMGT824, 1688005065with12measuringglasses155mland12measuringglasses600ml
Allvaluesarereadoffdirectlyfromthemeasuringglasses
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Measuring technology:KMA 802 / 822
Test equipment EPS 815
1Incl.operatingsystem
Designation Ordernumber
KMA802 0683802001
KMA822 0683822001
Specialaccessories
Standardcomputer1withoutkeyboard, 1687022958incl.CRsoftware
Computer1withoutkeyboard, availablesoonincl.CRandVPsoftware
Keyboard(country-specific) 16870223XX
HardcopyprinterPDR374incl.USB 1687001850connectingline
KMA–KontinuierlicheMengen-Analyse(continuousfueldeliveryanalysis)Thecomputer-basedmeasurementsystemforconven-tionalandnewDieselinjectionsystems.AbsolutelynecessaryfortestingmodernDieselinjectionsystemsistheelectronicfuelquantitymeasurement.Itguaran-teesahighreproducibilityofmeasuredvalues.
Efficientoperationf Shortsettingtimesthankstomeasurementdisplayon
themonitorf Clearlyarrangeddisplayofthemeasuredvaluesina
columnchartwithcoloredidentificationoftolerancetransgressions
f User-friendlysoftwareEPS945:Allimportantsettingscanbepreselectedandteststepscanbedefined
f AutomatedtestsequencethroughimportofspecifieddatafromtheTestDataCDandtheDieselESI[tronic]-W
ScopeofdeliveryKMA802/822Continuousfuelquantitymeasurement,displayunitwith19"TFTmonitorforassemblyontestbench(KMA802)orincl.trolleyforassemblybesidethetestbench(KMA822)
Electronicreadingofthemeasuredvalues
10
Product overview:EPS 708
1.BasictestbenchEPS708(incl.CRS845H)
3.Specialaccessorieskits
2.Retrofitkits
CP1/CP3 CPDelphi/Denso/Siemens
CRIN CRIDelphi/Denso
CRIPiezoBosch/Denso/Siemens
CRI/CRIN848HCRI846H
Foto folgt
Foto folgt
11
Test bench:EPS 708
Designation Ordernumber
EPS708 400V;±10%;50/60Hzwithintegratedcooling availablesoon
EPS708 200/220/230/240V;±10%;50/60Hzwithintegratedcooling availablesoon
EPS708 400V;±10%;50/60Hzwithoutintegratedcooling availablesoon
EPS708 200/220/230/240V;±10%;50/60Hzwithoutintegratedcooling availablesoon
Specialaccessories
Specialaccessorysetforcooling availablesoon
New!EPS708:Forward-lookingandefficientTheinjectionpressuresonwhichmodernCommon-RailDieselenginesrunhaverisenconstantlyoverthelastfewyears.2,000barisnowadaysalreadynormal–witharisingtendency.ThenewDieseltestbenchEPS708fromBoschspeciallyforCommonRailinjectionpumpsandinjectorsthereforeenablestestingwithupto2,200bar.Itsnewlydevelopedrailisdesignedforpressuresupto2,500bar,whichmeansthatthetestbenchispreparedforfuturedevelopmentsinDieseltechnology.
Preciseandcomfortable:f Electronicquantitymeasurementforcost-effective
testingofCommonRailcomponentsf Electronicsupplypressurecontrolforpumpandlube
oilsupplyf Simplepumpassemblywithoutclutchcover
Non-polluting:f Integratedcoolingsystemreduceswaterconsumption
intheworkshop(water-coolingavailableasanoption)
Safe:f Immediateengineshutdownifhoodisopenedf Hoodprotectsagainstlooseparts
Efficient:f Electronicmonitoringanddisplayofserviceintervals
(e.g.testoilchange)f Self-diagnosissystemindicatesnecessaryfilter
change
ScopeofdeliveryTestbench,monitor,mouse,computerunits,mainsconnectionlead,hydraulichoses,softwarepackage,protectivecover,CRS845H
ReadyforthefuturewiththenewCommonRailtestbenchEPS708
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Mechanical pumps:Basis set for H / R / A / M-MW / P/ VE pumps
BaseretrofitkitBoschhasrearrangedconventionalDieseltechnologyforyou.Thankstothesystematicpump-basedstructure,duplicationofcomponentswasreducedconsiderably.Youonlybuywhatyoureallyneed,andsavemoneyatthesametime.
ThebasisofconventionalDieseltestequipmentisthebasisset.Thissetcontainsallpartsthatarealsousedfortheextensionkits.
Designation Ordernumber
Basisset 1687005018
Scopeofdelivery
Testnozzle-and-holderassembly 0681343009
Measuring,bracket11mmmeasuringmechanism 1682329038
Measuring,bracket13mmmeasuringmechanism 1682329080
Spacerfortestpressureline 1682386002
CouplinghalfconeØ17mm 1686430022
CouplinghalfconeØ20mm 1686430024
CouplinghalfconeØ25mm 1686430026
Accessorysetforracktravelmeasuringdevice 1687000053
Accessorysetforracktravelmeasuringdevice 1687000061withmanifold-pressurecompensatorondriveside
Dialgauge 1687233012
Angleplate 1688010129
Dialgaugeholder(tripod)for1687233015 1688130095
Dialgauge0.1mm,scaledivision,30mmmeasurementrange 1687233015
Racktravelmeasuringdevice 1688130130
Anglemeasuringdeviceforcontroller 1688130183
Accessorysetforcontrol-racktravelandpistonstrokemeasurement 1688130030
Magnetbase 1688130134
Fitting 1683457082
Fitting 1683457081
Test equipment EPS 815
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Mechanical pumps:H / R pumps
Designation Ordernumber
SpecialaccessoriessetforH/Rpumps 1687005023
Scopeofdelivery
Clampingset 1687001314
Flat-basebenchstand 1688030170
Couplingassembly 1685702075
Couplingassembly 1685702076
MeasuringpinHpump1000 1682012015
MeasuringpinHpump1 1682012004
Test equipment EPS 815
Repair tools
Designation Ordernumber
Toolset,toolbox,equipped 0986614415
Scopeofdelivery
Tooltray,toolbox,empty 0986614417
Pullerforswivel-jointrollerbearings 0986612630
Anglebracketforrollertappets 0986612636
Adapterforcamshaftbearings 0986612646
Press-outmandrelforcylindricalrollerbearings 0986612648
Clampingfixture/driveassemblyforsumpandflatbedmounting 0986612649
Connectingflangefortestoilsupplyofthetestbench 0986612653
Press-intoolforcylindricalrollerbearings 0986612655
Press-intoolforcylindricalrollerbearings 0986612659
Mandrelforcylindricalrollerbearings 0986612660
Designation Ordernumber
Furtheraccessories
Testdeviceforcontrolevaluation 0986610101
Measurementcableforrack-travelsensor 0986610102
AdapterlinewithRE24,RE30 0986610104
AdapterlinewithRE30 0986610107
AdapterlinewithRE33 0986610124
Benchstandforin-linefuel-injectionpump 0986611248
Rollertappetholder 0986611298
Assemblydeviceforbarrel-and-valveassembly 0986611356
Combinedtoolholderforflangemounting 0986611358
Retainer 0986611441
Socketwrenchfordelivery-valveholder 0986611451
Ringwrench 0986611452
Socketwrenchforauxiliaryspringfor 0986611459diaphragmcontroller
Pullerforendcap 0986611668
Sleeveforlateralendcap 0986611676
Wrenchforcontrolsleeve 0986611738
Lockingdeviceforcontrollerflyweights 0986611746
Assemblydeviceforrollertappet 0986611993
Press-intoolsforrollerbearingson camshaftandbearinginpumphousing 0986612065
SpecialaccessoriessetfortestingBoschHandRpumps
14
Mechanical pumps:H pumps
Repair tools
Repairofelectronicallycontrolledin-linefuel-injectionpumps(EDC)ofsizesH,R,(M)
Repairofactuatormechanisms(REactuatormechanisms)ofelectroniccontrollersforthein-linefuel-injectionpumpsofsizesH,R,M
Designation Ordernumber
Toolset,toolbox,equipped 0986614400
Scopeofdelivery
Tooltray,toolbox,empty 0986614402
Settinggauge 0986612301
Tracinggauge 0986612308
Assemblygauge 0986612590
Guidepinforshort-circuitingring 0986612598
Retainingdevice 0986612601
Retainingdeviceprestrokeshaft,startofdelivery,rack-travelsensorshort-circuitingring 0986612620
Mountingsleeveforsealingringintheprestrokeshaftbearing 0986612639
Disassemblytoolforwedgebolt 0986612640
Mountingwrenchforthreadedsleeves 0986612643
Measuringdeviceforsolenoidarmaturestroke 0986612657
Settinggauge 0986612664
Tracinggauge 0986612669
Coverplate(accessorypart) 0986612675
Coverforprestrokesolenoid 0986612676
Puller 0986618245
Designation Ordernumber
Furtheraccessories
Assemblywrenchforcamshaft 0986612071
Assemblydeviceforrollertappet 0986612072
Assemblysleeveforradialshaftseal 0986612085
Supportringforpumphousing 0986612106
Lockingpinforpumpplunger 0986612114
Toolkitforbottomendcap 0986612119
Pumpplungercaliper 0986612120
Forcingplateforcamshaftbearing 0986612134
Assemblymandrelforendcapsof 0986612156boreforholdinguptappet
Retainingdeviceforspeedpulse 0986612305generatorRE24,RE30
Springclampforcontrolrackreturnspring 0986612311
Removaldeviceforbarrel-and-valveassembly 0986612397
Rollertappetholder 0986612482
Socketwrenchfortappetholder 0986612489
Centeringmandrelforrollertappet 0986612492
Guidesleeveforrollerbearing 0986612493
Press-intoolforrollerbearing 0986612494
Removaldeviceforbearingcap 0986612505
MountingsleeveforO-ringonthedelivery-valveholder 0986612606
Pressuretester,constant-pressurevalves 0986612619
Retainingdevicefordriveflange 0986612694
Locatingpinfordriveflange 0986612697
Adapterforcouplingassembly 0986612710
Measuringdevice,axialclearancemeasuringdevice 0986612837
Directional-controlvalveforfuelpressuremeasurement 0986615111
15
Designation Ordernumber
Furtheraccessories
Testdeviceforrack-travelevaluation 0986610101
Measurementcableforrack-travelsensor 0986610102
AdapterlineforRE24,RE30 0986610104
Benchstand 0986611248
Removalhookforsealingrings 0986611292
Rollertappetholder 0986611298
Assemblydeviceforbarrel-and-valveassembly 0986611356
Combinedtoolholderforflangemounting 0986611358
Retainer 0986611441
Socketwrenchfordelivery-valveholder 0986611451
Ringwrench 0986611452
Socketwrenchforauxiliaryspring 0986611459
Pullerforendcaps 0986611668
Sleeveforlateralendcaps 0986611676
Wrenchforcontrolsleeves 0986611738
Lockingdeviceforcontrollerflyweights 0986611746
Assemblydeviceforrollertappet 0986611993
Assemblysleeve 0986612060
Spacerplateforbarrel-and-valveassembly 0986612061
Designation Ordernumber
Toolset,toolbox,equipped 0986614415
Scopeofdelivery
Tooltray,toolbox,empty 0986614417
Pullerforswivel-jointrollerbearings 0986612630
Anglebracketforrollertappets 0986612636
Adapterforcamshaftbearings 0986612646
Press-outmandrelforcylindricalrollerbearings 0986612648
Clampingfixture/driveassemblyforsumpandflatbedmounting 0986612649
Connectingflangefortestoilsupplyofthetestbench 0986612653
Press-intoolforcylindricalrollerbearings 0986612655
Press-intoolforcylindricalrollerbearings 0986612659
Mandrelforcylindricalrollerbearings 0986612660
Repair tools
Mechanical pumps:R pumps
Toolsetfortherepairofactuatormechanisms(REactuatormechanisms)ofelectroniccontrollersforthein-linefuel-injectionpumpsofsizesR,M
16
Mechanical pumps:R pumps
Repair tools
Designation Ordernumber
Furtheraccessoriescontinued
Supportringforcamshaft 0986612106
Removaldeviceforrollerbearing 0986612111
Lockingpinsforpumpplunger 0986612114
Toolkitforbottomendcaps 0986612119
Pumpplungercaliper 0986612120
Socketwrenchforcontrolrackslottednut 0986612129
Forcingplateforcamshaftbearing 0986612134
Assemblymandrelforendcaps 0986612156
Retainingdeviceforspeedpulsegenerator 0986612305
Springclampforcontrolrackreturnspring 0986612311
Assemblysleeveforanti-erosioncapcirclip 0986612325
Removaldeviceforbarrel-and-valveassembly 0986612397
Rollertappetholder 0986612482
Socketwrenchfortappetholder 0986612489
Centeringmandrelforrollertappet 0986612492
Guidesleeveforrollerbearing 0986612493
Press-intoolforrollerbearing 0986612494
Assemblydeviceforelementseal 0986612495
Removaldeviceforbearingcap 0986612505
AssemblysleeveforO-ringondelivery-valve 0986612606holder
Retainingdevicefordriveflanges 0986612694
Axialclearancemeasuringdevice 0986612837
Directional-controlvalveforfuelpressure 0986615111
Designation Ordernumber
Toolset,toolbox,equipped 0986614400
Scopeofdelivery
Tooltray,toolbox,empty 0986614402
Settinggauge 0986612301
Tracinggauge 0986612308
Assemblygauge 0986612590
Guidepinforshort-circuitingring 0986612598
Retainingdevice 0986612601
Retainingdeviceprestrokeshaft,startofdelivery,rack-travelsensorshort-circuitingring 0986612620
Mountingsleeveforsealingringintheprestrokeshaftbearing 0986612639
Disassemblytoolforwedgebolt 0986612640
Mountingwrenchforthreadedsleeves 0986612643
Measuringdeviceforsolenoidarmaturestroke 0986612657
Settinggauge 0986612664
Tracinggauge 0986612669
Coverplate(accessorypart) 0986612675
Coverforprestrokesolenoid 0986612676
Puller 0986618245
Designation Ordernumber
Furtheraccessories
Press-intoolforrollerbearingon 0986612065camshaftandpumphousingbearing
Assemblywrenchforclutchdogs 0986612071
Assemblydeviceforrollertappet 0986612072
Assemblysleeveforradialshaftseal 0986612085
Toolsetforrepairofelectronicallycontrolledin-linefuel-injectionpumps(EDC)ofsizesR,(M)
17
Mechanical pumps:A pumps
Specialaccessoriesset fortestingBoschApumps
Test equipment EPS 815
Designation Ordernumber
SpecialaccessoriessetforApumps 1687005019
Scopeofdelivery
Benchstandradius45mm 1688030147
ClampingflangeØ92mmand68mm 1685720017
ReductionringØ72mm 1680103007
ReductionringØ80mm 1680202004
ReductionringØ85mm 1680202005
Prestrokemeasuringdevice 1688130041
Testpressureline 1680750014
18
Mechanical pumps:A pumps
Repair tools
Repairofin-linefuel-injectionpumpsofthemodelseriesPE(S)..A..D/S1000,-/S2000,-/3000with-outcontroller,charge-pressure-dependentfull-loadstop(LDA)andtimingdevice
Repairofin-linefuel-injectionpumpsofthemodelseriesPE(S)..A..D/S1000,-/S2000,-/3000with-outcontroller,charge-pressure-dependentfull-loadstop(LDA)andtimingdevice
Designation Ordernumber
RepairtoolsforApumps(I)
Toolset,toolboard,equipped 0986614150
Scopeofdelivery
Tooltray,toolboard,empty 0986614152
Assemblysleeveforradialshaftseal 0986611049
Assemblysleeveforradialshaftseal 0986611051
Measuringdeviceforcamshaft 0986611092longitudinalclearance
Measuringblockforcamshaft 0986611139
Wrenchforcamshafts 0986611211
Tappetholder 0986611227
Pumpplungercaliper 0986611237
Puller 0986611246
Rollertappetholder 0986611298
Handheldmillingcutterforelementseats 0986611324
Handheldmillingcutterforelementseats 0986611328
Reamerforcontrolrackguidebushes 0986611478
Wrenchset,forkwrenchset 0986612247
Mandrelforbottomendcap 0986612357
Measuringdeviceforcamshaft 09866112821
longitudinalclearance
Designation Ordernumber
RepairtoolsforApumps(II)
Toolset,toolboard,equipped 0986614160
Scopeofdelivery
Tooltray,toolboard,empty 0986614162
Puller(pressurevalvelifter) 0986611100
Powerscrewdriverforcontrolrackstopsleeve 0986611214
Puller(pressurevalvelifter) 0986611402
Tappetholderforfast-runningpumps 0986611471
Adapterfordialgaugerest 0986611616
Forcingplateforcamshaftbearing 0986612134
Sleeveforcamshaftbearing 0986612137
Toolkitforbottomblankingplug 0986612139
Handheldmillingcutterforelementseats 0986611325
1Notincludedinthetoolboardequipment. Acorrespondingpositionhasbeenreservedontheboard.
19
Mechanical pumps:M-MW pumps
Specialaccessoriesset fortestingBoschM-MW/RWpumps
Designation Ordernumber
SpecialaccessoriessetforM-MWpumps 1687005020
Scopeofdelivery
Benchstandradius50mm 1688030150
Trestle 1688030161
CouplinghalfconeØ25mm 1686430026
PrestrokemeasuringdeviceforMpump 0681440017
PrestrokemeasuringdeviceforMWpump 1688130135
CouplinghalfforDBTyp190 1686432022
CouplinghalfforDBTyp191 1685720208
Testpressureline 1680750008
Connectionset 1687010083
Testnozzle-and-holderassembly 1688901101
Testnozzle-and-holderassembly 1688901111
AccessorysetforracktravelmeasuringdeviceforMpump 1688130042
Test equipment EPS 815
20
Mechanical pumps:M-MW pumps
Repair tools
Repairofin-linefuel-injectionpumpsofmodelseriesPE(S)..M..withandwithoutport-closingsensorsystem(FBGsystem),withoutcontroller,atmospheric-pressure-dependentfull-loadstop(ADA)andtimingdevice
Repairofin-linefuel-injectionpumpsofmodelseriesPE(S)..MW..S1(8mmstroke)..S100(10mmstroke)and..S1500,withoutcontroller,charge-pressure-dependentfull-loadstop(LDA)andtimingdevice
Designation Ordernumber
RepairtoolsforMpumps
Toolset,toolboard,equipped 0986614170
Scopeofdelivery
Tooltray,toolboard,empty 0986614172
Handheldmillingcutterforelementseats 0986611329
Reamerforcontrolrackguidebush 0986611472
Tappetholder 0986611516
Socketwrenchfordelivery-valveholder 0986611623
Press-intoolforcamshaftbearing 0986611635
Tappetholder 0986612089
Stampingtoolforcontrolrackscrewcap 0986612241
Socketwrenchforarmatureonfull-loadscrew 0986612599
Measuringdeviceforcamshaft 09866110921
longitudinalclearance
Measuringblockforcamshaftprojection 09866111391
Wrenchforcamshaft 09866112111
Pumpplungercaliper 09866112371
Puller 09866112461
Tappetholder 09866114711
Clampingdeviceforcouplingassembly 09866120561
Settingdeviceforcontrollever 09866126001
Designation Ordernumber
RepairtoolsforMW/RWpumps
Toolset,toolboard,equipped 0986614180
Scopeofdelivery
Tooltray,toolboard,empty 0986614182
Puller 0986611246
Designation Ordernumber
RepairtoolsforMW/RWpumps:
Scopeofdeliverycontinued
Adapterfordialgaugerest 0986611616
Rollertappetholder 0986611653
Separatingtubeforfuelgallery 0986611660
Separatingtubeforfuelgallery 0986611663
Assemblysleeveforcamshaftinneedlebearing 0986611666
Assemblysleeveforcamshaftinneedlebearing 0986611667
Pullerforendcap 0986611668
Plateforpumphousingandbarrel-and-valve 0986611677assembly
Press-intoolforneedlebearing 0986611679
Press-intoolfordeepgrooveballbearing 0986611680
Settingdeviceforcontrolsleeve 0986611683
Socketwrenchforlocknut 0986611695
Socketwrenchforauxiliaryidle-speedspring 0986611696
Rollertappetholder 0986611733
Measuringdeviceforpinprojection 0986611736
Assemblymandrelforcompressionspring 0986611745
Lockingdeviceforcontrollerflyweights 0986611746
Puller 0986611854
Mandrelforspacerrings 0986612146
Assemblysleeveforlockingring 0986612147
Sleeveforshaftseal 0986612148
Assemblysleeveforradialshaftseal 09866110491
Wrenchforcamshaft 09866112111
Adapter 09866112751
Rollertappetholder 09866112981
21
Mechanical pumps:P pumps
Test equipment EPS 815 Repair tools
ToolsetforPpumps(I) ToolsetforPpumps(II)
ToolsetforPpumps(III) ToolsetforPpumps(IV)
1Notincludedinthetoolboardequipment. Acorrespondingpositionhasbeenreservedontheboard.
Designation Ordernumber
RepairtoolsforPpumps(I)
Toolset,toolboard,equipped 0986614240
Scopeofdelivery
Tooltray,toolboard,empty 0986614242
Assemblysleeveforradialshaftseal 0986611049
Assemblysleeveforradialshaftseal 0986611051
Measuringdeviceforcamshaft 0986611068longitudinalclearance
Assemblywrenchforcamshaftclutchdogs 0986611084
Assemblysleeveforradialshaftseal 0986611122
Measuringblockforcamshaftprojection 0986611278
Assemblydeviceforbarrel-and-valveassembly 0986611356
Measuringdeviceforcamshaft 0986611383longitudinalclearance
Puller 09866112461
Measuringdeviceforcamshaft 09866112821
longitudinalclearance
Socketwrenchforthreadedsleeves 0986611398
Measuringblockforcamshaftprojection 0986611399
Socketwrenchfordelivery-valveholder 0986611451
Ringwrench 0986611452
Tappetholder 0986611613
Toolkitforlockingringonbaffleplate 0986611627
Socketwrenchforcontrolrackslottednut 0986612129
Removaldeviceforbarrel-and-valveassembly 0986612397
Assemblysleeve 0986611992
Designation Ordernumber
SpecialaccessoriessetforPpumps 1687005021
Scopeofdelivery
ClampingflangeØ95mm 1685720060
ClampingflangeØ107mm 1685720159
Benchstandradius56mm 1688030153
Flat-basebenchstand 1688030141
Trestle 1688030184
CouplinghalfconeØ25mm 1686430030
CouplinghalfconeØ30mm 1686430032
CouplinghalfconeØ30mm 1686430034
CouplinghalfconeØ35mm 1686430038
Prestrokemeasuringdevice 1688130112
Fitting 1683457082
Fitting 1683457084
Testpressureline 1680750089
Testpressureline 1680750075
Testnozzle-and-holderassembly 1688901105
Collarnutfor1688130130 1683315022
Couplingassembly,zerobacklash 1686401024
Couplingassembly,zerobacklash 1685702073
Guardring 1685510176
Clampingflangeaccessoryset 1687000065
22
Mechanical pumps:P pumpsRepair tools
Designation Ordernumber
RepairtoolsforPpumps(II)
Toolset,toolboard,equipped 0986614250
Scopeofdelivery
Tooltray,toolboard,empty 0986614252
Removaldeviceforflywheels 0986611374
Retainer 0986611441
Measuringblockforcamshaftprojection 09866111391
Toolkitforbottomendcaps 09866121191
Adapterfordialgaugerest 0986611616
Wrenchforcontrolsleeve 0986611738
Mandrel(5.8mm)forpumpplunger 0986612086
Mandrel(8.5mm)forpumpplunger 0986612087
Forcingplateforcamshaftbearing 09866121341
Sleeveforcamshaftbearing 09866121361
Sleeveforcamshaftbearing 09866121371
1Notincludedinthetoolboardequipment. Acorrespondingpositionhasbeenreservedontheboard.
Designation Ordernumber
RepairtoolsforPpumps(III)
Toolset,toolboard,equipped 0986614260
Scopeofdelivery
Tooltray,toolboard,empty 0986614262
Sleeveforlateralendcaps 0986611676
Assemblysleeveforrollerbearing 0986612060
Spacerplatesforelementassembles 0986612061
Press-intoolforrollerbearing 0986612064
Press-intoolforrollerbearing 0986612065camshaftandpumphousingbearing
Rollertappetholder 0986612066
Rollertappetholder 09866112981
Pullerforendcap 09866116681
Assemblywrenchforcamshaft 09866120711
Removaldevicefordriveflange 0986612079
Assemblysleeveforradialshaftseal 0986612085
Supportringforpumphousing 0986612106
Removaldeviceforswivel-jointrollerbearing 0986612107
Lockingpinsforpumpplunger 0986612114
Pumpplungercaliper 0986612120
Assemblymandrel 0986612156
Mandrelforendcap 09866120701
Removaldeviceforrollerbearing 09866121111
Designation Ordernumber
RepairtoolsforPpumps(IV)
Toolset,toolboard,equipped 0986614270
Scopeofdelivery
Tooltray,toolboard,empty 0986614272
Assemblydeviceforrollertappet 0986612072
Toolkitforbottomendcaps 0986612119
Compensatingringforinjectionpumpdrivetrain 0986612234
Mandrelforcamshaft 0986612246
Assemblysleeveforanti-erosioncapcirclip 0986612325
Sleeveforcamshaft 0986612354
Assemblymandrelforbearingouterrace 0986612355
Rollertappetholder 0986612482
Socketwrenchfortappetholder 0986612489
Mandrelforlockingringandtappetroller 0986612492
Guidesleeveforcamshaft 0986612493
Press-intoolforrollerbearing 0986612494
Assemblydeviceforelementseal 0986612495
Removaldeviceforanti-erosioncaps 0986612498
Removaldeviceforbearingcap 0986612505
AssemblysleeveforO-ringon delivery-valveholder 0986612606
23
Mechanical pumps:VE pumps
SpecialaccessoriessetfortestingBoschVEpumps
Designation Ordernumber
SpecialaccessoriessetforVEpumps 1687005022
Scopeofdelivery
ClampingflangeØ50mm 1685720062
InjectiontimingtesterEP/VA..C.. 1688130121
InjectiontimingtesterEP/VE.. 1688130227
Prestrokemeasuringdevice 1688130180
SupportdeviceKDEP1140 0986611876
Testpressureline 1680750017
Testpressureline 1680750073
Testpressureline 1680750085
Testnozzle-and-holderassembly 1688901000
Testnozzle-and-holderassembly 1688901020
Testnozzle-and-holderassembly 1688901022
Testnozzle-and-holderassembly 1688901023
Banjobolt 1683456000
Banjobolt 1683370011
Flushingvalve 1687010126
Test equipment EPS 815
24
Designation Ordernumber
RepairtoolsforVEpumps(II)
Toolset,toolboard,equipped 0986614230
Scopeofdelivery
Tooltray,toolboard,empty 0986614232
Adapterfordialgaugerest 0986611616
Mandrelfordriveshaft 0986611912
Adjustmentplatefortimingdeviceposition 0986611913
Sleeveformanifold-pressure 0986611922compensatorstrokew
Shiftingsquare 0986611945
Setfordriveshaftbearingbush(17mm) 0986611946
Setfordriveshaftbearingbush(20mm) 0986611953
Mandrelforcouplinghalf 0986611959
Screwforspeedcontrollever 0986611966
Springclampforshiftingpoint 0986611969
Settingwrenchforcontrolleraxis 0986611971
Mandrelforendcap 0986611973
Twistdrillbitforballsealingbore 0986611974
Mandrelforspringretainer 0986611975
Leadsealingdeviceforsyntheticseals 0986611976
Drillbushforlateralthreadedbore 0986612487
Assemblyplateforslidingbolt 0986612585
Socketwrenchfortriangularscrew 0986612605
Stopscrewforpotentiometervoltageand 0986612690deliveryquantity
Wrenchforcamshaft 09866112111
Removalhookforsealingringsandtappetsprings 09866112921
Assemblysleeveforradialshaftseal 09866112931
Designation Ordernumber
RepairtoolsforVEpumps(I)
Toolset,toolboard,equipped 0986614220
Scopeofdelivery
Tooltray,toolboard,empty 0986614222
Pullerforclampingsleeve 0986611562
Maletriangularwrenchforplugscrew 0986611750
Pinsocketwrenchforcontrollershaft 0986611751
Spacerforstart-quantityposition 0986611753
Socketwrenchforpressure-controlvalve 0986611757
Socketwrenchfortriangularshoulderscrew 0986611758
Measuringdevice 0986611759
Press-intoolfordeliveryvalve 0986611766
Press-intoolforclampingsleeve 0986611769
Assemblywrenchforsettingshaft 0986611778
Assemblymandrelforeccentricring 0986611780
Protectivesleeveforrollerring 0986611790
Assemblyshellforimpeller 0986611791
Clampingdevicefordiaphragmslidingbolt 0986611792
Alignmentpinforalignment 0986611795
Pullerforbearingbush 0986611796
Measuringsleeve 0986611799
Stampingtoolforcontrollever 0986611803
Pullerforradialshaftseal(17mm) 0986611817
Pullerforradialshaftseal(20mm) 0986611821
Dialgaugeholderforlocatingcollar 0986611848
Spacerforstoplever 0986611853
Toolsetforbronzebearingbush 0986611859
MeasuringdeviceforMSdimension 0986611914
Dialgaugeholderforlocatingcollar 09866119051Notincludedinthetoolboardequipment. Acorrespondingpositionhasbeenreservedontheboard.
Repair tools
Mechanical pumps:VE pumps
Toolsetforrepairofmechanicallycontrolleddistributorinjectionpumps(VE)
25
Mechanical pumps: EDC-VE
TestdeviceEDC-VEEPS865TheEPS865canbeusedatthecomponenttestbenchtotestelectronicallycontrolleddistributorinjectionpumps(EDC-VE).Incombinationwiththeballastunit,itisalsopossibletotestEDC-VEswithahalf-differentialshort-circuitringtravelsensor.
TestdeviceEDC-VE:EPS865TheuseofthisaccessorydeviceincreasesthenumberoffunctionsoftheinjectioncomponenttestbenchEPS815
Designation Ordernumber
EPS865–testdeviceEDC-VE 0684200615
Specialaccessories
EPS910–activationunitwithhalf-differential 1687022281short-circuitringtravelsensorforEPS865
26 1Transformerconversionkitrequireduptoproductiondata07/2005.Subjecttochangesandprogramchanges.
Solenoid valve controlled distributor pumps:VP 29/30/44
VPM844RetrofitkitfortestingandprogrammingsolenoidvalvecontrolledBoschdistributorpumpsThebasisforBoschcomponenttestingistheinjectioncomponenttestbenchEPS815plusKMAmeasurementtechnology.OnlytheuseoftheVPM844retrofitkitcanguaranteepumptestinginaccordancewithmanufactur-er'sspecifications.
AutomaticprogrammingwithVPM844f Automatedtestsequencef Alladjustingtaskscarriedoutthroughcontrolunit
programmingf Exactpowersupplybymeansofprecisionstabilizerf CalibrationandprogrammingbyPC
ScopeofdeliveryVPM844Specialconnectingcables,clamp-onsensors,flanges,connectionunit,speedsensor,precisionvoltagestabi-lizer,varioussmallparts
Designation Ordernumber
RetrofitkitVPM844forsolenoidvalvecontrolleddistributorpumps29/30/44 availablesoonImportant:CoolanttemperaturefortestsofVP29/30/44permissibleuptomaximum17°C.Additionalmeasuresmaybenecessaryonsiteifthetemperatureisexceeded
Accessories
ComputerunitWIN2000,VP44multilingual,withoutkeyboard availablesoonNote:IfWIN2000,PC1687022958isalreadypresent,onlyordertheVP-Mretrofitkit
RetrofitkitVP-MforconversionofCR(PC)toVP44(PC) availablesoon
Transformerconversionkit400-500VforEPS8151 1687001800
Transformerconversionkit200-240VforEPS8151 1687001801
TestpressurelineL=350mm(Ford/RoverVP29/30) 1680750100
TestpressurelineL=450mm(Audi/BMW/Ford/Nissan/OpelVP44) 1680750101
TestpressurelineL=845mm(Cummins/JohnDeere/MAN/Nissan/VMMotori/VolvoVP44) 1680750102
TestpressurelineL=450mm(OpelVP29/SISU,PerkinsVP30) 1680750103
AdapterlinePSG2(pumpcontrolunitmodel2onlyVP44) 1684465498
CalibrationnozzleholdercombinationmodelIXPassengercar/commercialvehicle(d=0.5),6unitsrecommended 1688901116
CalibrationnozzleholdercombinationmodelXPassengercar(d=0.4),6unitsrecommended(onlyVP44) 1688901118
CalibrationnozzleholdercombinationmodelXCommercialvehicle(d=0.5),6unitsrecommended(onlyVP44) 1688901119
BenchstandAudi,2unitsnecessary(onlyVP44) 1688030186
Heatexchanger(2,500bar) availablesoon
Updatesetforoldheatexchanger1687010130(1,800bar) availablesoonforcustomerswhouseretrofitkitCRS845H(2,500bar)
Cableclipset 1680190018
SpecifieddataonCDTestDataforCRinjectors(passengercar/commercialvehicle)andCR/VP-Mpumps 1687370270Note:UpdatesubscriptionviaESI[tronic]ServiceLine
Test equipment EPS 815
RetrofitkitVPM844FortestingVP29/30/44
27
Solenoid valve controlled distributor pumps: VP 29/30/44
Toolsetforrepairofelectronicallycontrolleddistributorinjectionpumps(VR)
Designation Ordernumber
RepairtoolsVP29/30/44
Toolset,toolboard,equipped 0986614040
Scopeofdelivery
Tooltray,toolboard,empty 0986614042
Strikingtoolfordrivepinion 0986612252
Assemblydeviceforlockingring 0986612255
Assemblymandrelforvane-typesupplypump 0986612448
Press-intoolforflangeshaftseal 0986612846
Press-intoolforflangeshaftseal 0986612844
Dynamometerforpress-inforce 0986612459
Pullerforshaftseal 0986612465
Press-intool 0986612503
Assemblymandrelforhigh-pressuresealingring 0986612808
Socketwrenchforoverflowvalve 0986612809
Sleevefordriveshaft 0986612810
Mandrelforcouplingassembly 0986612812
DisassemblytoolforPCBtrackfilm 0986612813
Assemblydevicefordistributorbody 0986612816
Assemblydevicefortimingdeviceplunger 0986612817
Press-onplateforangle-of-rotationsensorfilm 0986612818
Powerscrewdriverforclampingnut 0986612819
Boltforcamring 0986612822
Pullerfordeepgrooveballbearing 0986612823
Press-offdevicefordiaphragm 0986612829
Testdevicefordriveshaftposition 0986614046
Measuringdevice 1688130237
Measuringdevice 1688130239
Repair tools
28
Common Rail System:Basis set for CR components (CP/CRI)
RetrofitkitCRS845HBasisfortestingCommonRailcomponents
f Software-controlledtestf Returnflowpressurecontrolbyregulatingvalvef Adaptationandfixturesforvariouscomponentswith
correspondingspecialaccessoriesf High-pressurerailthatfunctionsasapressure
accumulator,includingpressuresensorandintegratedcontroller.
f Distributorforseparationofthevolumeflowbeforecoolingandvolumemeasurement
TheretrofitkitCRS845HenablesreliabletestingofDieselcomponentsuptoapressureof2,500bar.Thecorrespondingspecialaccessoriessetsareavailablefortestingvarioushigh-pressurepumps.
ScopeofdeliveryCRS845HSplashprotection,controlunit,testrail2,500bar,variousadaptersandconnectinglines,regulatingvalve,varioussmallparts
Test equipment EPS 815
Designation Ordernumber
RetrofitkitCRS845HforCommonRailcomponents availablesoon
Specialaccessories
Updatesetto1,800barrequiredforexistingCRS845withmanufacturingdatebefore05/2006 1687001612
UpdatesetCRS845HrequiredifCRS845(1,800bar)1687001845isalreadypresentandistobeupdatedto2,500barCRS845(1,800bar)=>CRS845H(2,500bar) availablesoon
CP1/CP1Hpumpset availablesoon
CP2pumpset(lubeoilsupplyrequired) availablesoon
CP3pumpset(lubeoilsupplyisrequiredforCP3.3/3.4) 1687010182
CPthird-partypumpset(Delphi/Denso/Siemens)Successorsetfor1687010161/162/166 1687010183
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
29
Common Rail System:CP1/CP1H
ScopeofdeliveryofspecialaccessoriessetCP1Driveflange,cone20CP1,DriveflangeOldhamCP1,ClampingflangeCP1,ConnectionsetCP1pumpsDC
Designation Ordernumber
RepairtoolsCP1/CP1H
Toolset,toolboard,equipped 0986614360
Scopeofdelivery
Tooltray,toolboard,empty 0986614362
Pullerforradialshaftseal 0986611821
Pullerforpressure-controlvalve 0986612062
Press-intoolforlow-pressureconnection 0986612200
Press-intoolforlow-pressureconnection 0986612201
Press-intoolforlow-pressureconnection 0986612205
Pullerforbarrel-and-valveassembly 0986612397
Dummyplugforhousingbore 0986612413
Partssetforshaftseal 0986612422
Adjustingscrewforcylinder-headcover 0986612501
Guidepinforshort-circuitingring 0986612598
Assemblysleeveforshaft 0986612779
AssemblysleeveforO-ring 0986612787
Spacertube 0986612801
Supportflange 0986612806
Pullerforflange 0986612820
Assemblysleeveforconeshaft 0986612884
Press-intoolforlow-pressureconnection 0986612886
Assemblymandrelforgearpump 0986611665
Assemblymandrelforgearpump 0986611675
Press-intoolforlow-pressureconnector 0986612904
SpecialaccessoriessetCP1permitstestingofCommonRailhigh-pressurepumpsofthefirstgeneration.
Repair toolsTest equipment EPS 815 / EPS 708
ScopeofdeliveryofspecialaccessoriessetCP1/CP3Driveflange,cone20CP1,driveflangeOldhamCP1,clampingflangeCP1,connectionsetCP1pumpsDC,driveflangecone25CP3,M14x1.5,clampingflangeCP3,pressurehoseforconnectionofvolumeflowmea-surement,fitting,O-ring,8x2,5,retainingplate,driveflangecone25,M18x1.5,driveflangeCP3Oldham,ringfitting,Tfitting,hoseclamp,adapter1xCP3,pressuregauge0…600KPa,pressuregauge-100…250KPa,partssetthrottle,meteringunitZME0928B00561for1L/H,softwarepackage,CD-ROM,hoselineNW12.5AD15length600mm,unionnutM22x1.5x17,cuttingring,installationinstructions,operatinginstructions,varioussmallparts
RepairofCommonRailhigh-pressurepumpsofthemodelseriesCP1andCP1H
Installationandremovaltoolsonthenextpage
Designation Ordernumber
SpecialaccessoriessetCP1 availablesoonCanbeusedonEPS815(canalsobeusedforEPS708,butisnotspeciallyrecommendedfortheEPS708,aspartsaredeliveredthatarenotrequiredontheEPS708)
SpecialaccessoriessetCP1/CP3 availablesoonCanonlybeusedspecificallyonEPS708(theCP1andCP3setscopeofdeliveryhasbeenadaptedandgroupedfortheEPS708)
High-pressurehose2,500bar1,000mm availablesoon
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
30
Common Rail System:CP2
ScopeofdeliveryCP2Throttle,banjounionforD=16,AD15,hoselineNW12.5,AD15,L=1100,M14x1.5-A15,M14x1.5,T-threadedconnectionAD15-10-15,swivelingscrew-fittingAD15-M18x1.5,pressuregauge2.5MPa,steelpipeAD15,hoselineNW8AD10,L=1350,screwconnection,speedsensoradapterline,adapterlineforDMV,connectinglinetoCP2,pressurehoseID8,PVChose,printedcircuitboardequipped,single-stageboxfilter,plugscrewM18x1.5,temperaturesensor,clampingflange,O-ring12.5x2.5,bracket,flatsealingringA18x22,intakelineretrofitkit,CD-ROM,softwarepackage,installationinstructions,operatinginstructions,varioussmallparts
WithitsCP2CommonRailpump,Boschhasaspecialcommercialvehicleapplicationinitsrange.ItiscurrentlyusedforMitsubishiandRVI.
ThespecialaccessoriessetCP2permitstestingofthesecommercialvehicleCommonRailpumps.
Designation Ordernumber
RepairtoolsCP2
Assemblysleeveforradialshaftseal 0986611037
Rollertappetholder 0986611298
Assemblysleeve 0986611992
Assemblydeviceforrollertappet 0986611993
Clampblock 0986611072
Toolkitforbottomblankingplug 0986612139
Assemblydevicefordrivegear 0986612857
Tappetholder 0986612858
Pullerfordrivebearingcap 0986612859
Pullerforbarrel-and-valveassembly 0986612860
Assemblysleeveforupperelementsealingring 0986612861
Assemblysleeveforlowerelementsealingring 0986612862
Supportringforshaftseal 0986612863
Assemblymandrelforshaftseal 0986612864
Press-intoolforbarrel-and-valveassembly 0986612865
Guidepinfordrivebearingcap 0986612866
Guidepinforhousingassembly 0986612867
Assemblydeviceforbearingcap/housing 0986612868
Assemblymandrelforbottomblankingplug 0986612869
Repair toolsTest equipment EPS 815
Designation Ordernumber
Lockingdeviceforcrankshaft 0986612741
Spacerforbeltpulley 0986612744
Removal and installation tools
Designation Ordernumber
SpecialaccessoriessetCP2 availablesoon
High-pressurehose2,500bar1,000mmforCP2testing,twohosesarenecessary availablesoon
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
31
Common Rail System:CP3
NewopportunitiesfortheDieselworkshopPowerful,modernCommonRailSystemsaremakinganincreasingimpactonthemarket.Thelatestgenerationofhigh-pressurepumpsisdeployedhere,thevolume-controlledCP3.
ThespecialaccessoriessetCP3fromBoschmakesprofessionaldiagnosticsintheworkshopandtherepairofthelatestDieselSystemspossible.Forsophisticatedcomponentrepair,theDieselspecialistsalsohaveBoschknow-howattheirdisposal.
Test equipment EPS 815 / EPS 708 Repair tools
Designation Ordernumber
RepairtoolsCP3flange
Toolset,toolboard,equipped 0986610360
Scopeofdelivery
Tooltray,toolboard,empty 0986610362
Guidesleeveforpress-intool 0986612907
Supportforpress-intool 0986613114
Supportforpre-pressing/pressingin 0986613142housingbush
Downholderforpre-pressing/pressingin 0986612849housingbush
Supportforholder 0986613141
Screwclamp 0986612414
Rail 0986613148
Plungerforhousingbush 0986613126
Plungerforhousingbush 0986613283
Plungerforhousingbush 0986613124
Plungerforhousingbush 0986613112
Plungerforhousingbush 0986613140
Press-intoolforhousingbush 0986613137
Axialmeasuringdeviceformeasuring 0986610281axialclearance
Axialmeasuringdeviceformeasuring 0986610282axialclearance
Clampblockformeasuringaxialclearance 0986611096
Adapterformeasuringaxialclearance 0986612835
Sleeveforextendingthebell 0986613128
Fastening 0986613113
Screwforguidepiece 0986613399
Scopeofdeliverycontinuedonnextpage
ScopeofdeliveryCP3Driveflange,cone25CP3,M14x1.5,clampingflangeCP3,fitting,O-ring,8x2.5,retainingplate,driveflange,cone25,M18x1.5,driveflangeCP3Oldham,banjounion,T-adapter,hoseclip,adapter1xCP3,pressuregauge0…600KPa,pressuregauge-100…250KPa,throt-tlepartsset,meteringunitZME0928B00561for1L/H,softwarepackage,CD-ROM,hoselineNW12.5AD15,length600mm,capnutM22x1.5x17,cuttingring,installationinstructions,operatinginstructions,varioussmallparts
Designation Ordernumber
SpecialaccessoriessetCP3 1687010182CanbeusedonEPS815(canalsobeusedforEPS708,butisnotspeciallyrecommendedfortheEPS708,aspartsaredeliveredthatarenotrequiredontheEPS708)
SpecialaccessoriessetCP1/CP3 availablesoonCanonlybeusedspecificallyonEPS708(theCP1andCP3setscopeofdeliveryhasbeenadaptedandgroupedfortheEPS708)
Furtherspecialaccessories:
High-pressurehose2,500bar1,000mm availablesoon
UpdatesetCP3.4returnlineconnection1 1687016061
1CP3.4returnlineconnection,includedasof09/2009inthescopeofdeliveryoftheCP3
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
32
Common Rail System:CP3Repair tools
Designation Ordernumber
RepairtoolsCP3flange:Scopeofdeliverycontinued
Studbolt 0986612992
Studbolt 0986612993
Studbolt 0986612994
Colletforremovinghousingbush 0986613129
Colletforremovinghousingbush 0986613280
Colletforremovinghousingbush 0986613120
Colletforremovinghousingbush 0986613130
Testadapterforleaktestof 0986612887outershaftseal
Designation Ordernumber
AdditionalrepairtoolsCP3
Loadsensorforshaftseals,bushes,etc. 0986612878
Forcetransducerforpressures 0986612997
Pullerforshaftseals 0986612465
Designation Ordernumber
RepairtoolsforCP3housing
Toolset,toolboard,equipped 0986610370
Scopeofdelivery
Tooltray,toolboard,empty 0986610372
Washerforflangebush 0986613328
Plungerforflangebush 0986613327
Plungerforflangebush 0986613326
Wrenchsocket,TorxT50IP 0986613145
Washerfordisassemblyofthrustrings 0986613374
Guidepinfordisassemblyofthrustrings 0986613375
Nutfordisassemblyofthrustrings 0986613376
Washerforcalkingthrustrings 0986613377
Washerforcalkingthrustrings 0986613378
Sleeveforcalkingthrustrings 0986613381
Sleeveforcalkingthrustrings 0986613382
Sleeveforcalkingthrustrings 0986613383
Guidesleeveforpressinginflangebushes 0986613362
Guidesleeveforpressinginflangebushes 0986613364
Guidesleeveforpressinginflangebushes 0986613451
Guidesleeveforpressinginflangebushes 0986613457
Guidesleeveforpressinginflangebushes 0986613323
Supportforpressinginflangebushes 0986613359
Plungerforflangebush 0986613324
Plungerforflangebush 0986613325
AssemblysleeveforO-ringof 0986611706cascadeoverflowvalve
Assemblysleeveforconeshaft 0986612883
Assemblysleeveforshaft 0986612779
Assemblysleeveforshaft 0986612831
AssemblysleeveforO-ringofmeteringunit 0986611815
Assemblysleeveforoverflowvalve 0986613152
AssemblysleeveforO-ringofmeteringunit 0986611851
Assemblysleeveforconeshaft 0986612884
Press-intoolforinnerflangeshaftseal 0986612841
Stampingtoolforeliminating 0986613371distortionintheflange
Stampingtoolforeliminating 0986613372distortionintheflange
Designation Ordernumber
RepairtoolsforCP3housing:Scopeofdeliverycontinued
Stampingtoolforeliminating 0986613373distortionintheflange
Stampingtoolforeliminating 0986610289distortionintheflange
Press-intoolforflangeshaftseal 0986612845
Press-intoolforflangeshaftseal 0986612844
Press-intoolforflangeshaftseal 0986612843
Press-intoolforflangeshaftseal 0986610256
Press-intoolforflangeshaftseal 0986612842
Press-intoolforflangeshaftseal 0986612846
Press-intool 0986612503
Rotarybuttonforpumpshaft 0986613160
Socketwrenchforlow-pressureconnections 0986611489
Socketwrenchforlow-pressureconnections 0986612991
Plungerforflangebush 0986613352
Washerforflangebush 0986613353
Washerforflangebush 0986613354
Supportforflangebush 0986613355
Washerforflangebush 0986613356
Washerforflangebush 0986613357
Plungerforwasher 0986613358
Fastenerforflangebush 0986613363
Screwforguidepiece 0986613399
Pistonringforcalkingthe 0986612854flangethrustring
Pistonringforcalkingthe 0986612855flangethrustring
Pistonringforcalkingthe 0986612853flangethrustring
Pistonringforcalkingthe 0986612856flangethrustring
Pistonringforcalkingthe 0986613316flangethrustring
Pistonringforcalkingthe 0986610283flangethrustring
Disassemblytoolforremoving 0986613385theflangethrustring
Plungerforflangebush 0986613367
Plungerforguidingthe 0986613368press-intoolforflangebush
Plungerforflangebush 0986613361
Plungerforflangebush 0986613369
Washerforcalkingthefrictionwasher 0986613384
Supportforaligningtheloadsensor 0986613386
Supportforflangebush 0986613365
Supportforflangebush 0986613366
33
TestequipmentforCommonRailcomponentsfromothermanufacturersWithitscomponenttestbenchesEPS815andEPS708,BoschoffersDieselspecialistsanextensive,completesolution,whichalsopermitstestingofCommonRailpumpsandinjectorsfromothermanufacturers.Forthat,thetestequipmentrangehasbeenextendedbyfurtheraccessorysets.
SpecialaccessoriessetCRpumpsDelphi/Denso/SiemensThisspecialaccessoriessetenablestestingofCommonRailhigh-pressurepumpsfromthemanufacturersDelphi/Denso/SiemensontheEPS815.ArequirementistheretrofitkitCRS845(1,800bar)orCRS845H(2,500bar).
Designation Ordernumber
SpecialaccessoriessetCRpumpsDelphi/Denso/Siemens 1687010183
Furtherspecialaccessories:
High-pressurehose2,500bar1,000mm availablesoon
Updatesetforexistingspecialaccessoriessetsforpumpsofothermanufacturers1687010161,1687010162,1687010166 1687010184
Common Rail System:CP from Delphi / Denso / Siemens
New:InadditiontoourowntestvaluesCD"TestData",testvaluesforDieselcomponentsfromDelphi,DensoandConti/SiemensforEPS815,EPS708andEPS200areavailablefromthedataproviderRefdatandcanbedownloadedfromtheworkshopunderwww.refdat.net
CommonRail–thefutureoftheDieselengineAsearlyas1997,thefirstDieselvehicleserieswasfittedwithaCommonRailSystem.Sincethen,thetriumphalprogressionofthistechnologyisunstoppable.InthefieldofDieselfuelinjection,Boschistheworldwideleadingpartneroftheautomobileindustry,withhighmarketsharesinvehicleinitialequipment.Inthemeantime,systemsfromothersuppliers,e.g.Delphi,DensoandConti/Siemens,arealsobeingusedbyvariousvehiclemanufacturers.
ThesecomponentscanbetestedusingthespecialaccessoriessetCPDelphi/Denso/Siemens.
Test equipment EPS 815 / EPS 708
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
34
Common Rail Syste:CRI1 from Bosch and basis set for CR injectors
RetrofitkitCRI846Hforpassengercars,six-wayclamping/forcommercialvehicles,two-wayclamping,includingpassengercarsspecialaccessoriessetfortestingCommonRailinjectors
f Upto6passengercarinjectors(1stand2ndgenera-tion)canbefixturedforonetestsequence
f Highmeasurementaccuracyandtightmanufactur-ingtolerancesforfuturereclassificationofinjectorsafterrepair,aswellastestingofinjectorswithIMA2
technology
ScopeofdeliveryCRI846HHigh-pressurepumpCP3,distributorrail,injectionchambersforCRI,electroniccontrolunit(alreadypreparedforUI/UP)withfixturedeviceforupto6pas-sengercarinjectors,setofelectricalconnectingcablesandtestpressurelines,TestDataCDwithcurrenttestvalues.
Test equipment EPS 815 / EPS 708
1Solenoidvalvecontrolledinjectors
2Injectordeliverycompensation
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
Designation Ordernumber
RetrofitkitCRI846Hincl.specialaccessoriessetforCommonRailinjectorsonpassengercars(CRS845required) availablesoonFortestingBoschsolenoid-valveinjectorsonpassengercars(100%)andbasesetforpiezo,3rd-partyandcommercialvehicleinjectors.Priortocommissioningofthetestkit,calibrationoftherailpressuresensorattheEPS815isnecessary
Specialaccessories
Updatesetswiveldevice, 1688120174requiredforexistingCRI846withmanufacturingdatebefore06/2006(foradaptationofCommonRailinjectors).Asofdeliverydate06/2006,theswiveldeviceisincludedintheCRI846
UpdatesetCRI846H, availablesoonrequiredifCRI846(1,800bar)1687001846isalreadypresentandistobeupdatedto2,500barCRI846(1,800bar)=>CRI846H(2,500bar)
High-pressurehose250Mpa1000mm 1687016064
Adapter,requiredifasetcombinationCRS845(1,800bar) availablesoonandCRI846H(2,500bar)isapplied.Limitsthesystemto1,800bar
CRINtestset availablesoonForBoschcommercialvehicleinjectors.ForCRINclampingdevice,1xCRINset1687001XXXisrequired.FortwoCRINclampingdevices,2xCRINsets1687001XXXand1xadapterline1684463711arerequired
CRIDelphi/Densoforpassengercarinjectors 1687010186
CRIPiezofortestingpiezoinjectorsfromBosch,SiemensandDenso availablesoon
35
Common Rail System: CRI / CRIN1 from Bosch and basis set for CR injectors
Test equipment EPS 815 / EPS 708
RetrofitkitCRI/CRIN848Hforpassengercars,six-wayclamping/forcommercialvehicles,four-wayclampingDesignedforallCommonRailinjectors.ThenewclamppermitstestingofBoschCRI/CRINandCRIsfromothermanufacturers.CRINsfromothermanufacturerscanbetestedinfuture.Theexclusiveadapterandquick-actionlockingmechanismensurerapidoperationalreadiness.TheretrofitkitisperfectlydesignedforefficientDieselcomponenttestingofinjectorsinpassengercarsandcommercialvehicles.
f CRI/CRIN848H:AlternativetotheCRI846Hf CanbeupgradedtoCRI/CRIN848Hforcurrent
CRI846andfutureCRI846Hcustomersf Flexible:ModularconceptfortheEPS815and
EPS708
ScopeofdeliveryCRI/CRIN848HHigh-pressurepumpCP3,distributorrail,universalinjec-tionchamberforCRIandCRIN,hoselineHD250Mpa,electroniccontrolunit(alreadypreparedforUI/UP)withclampingfixtureforuptosixpassengercarinjectorsanduptofourcommercialvehicleinjectors,setwithelectricalconnectioncableandtestpressurelines,CDTestDatawithcurrenttestsetpointvalues
TestinginjectorfromBoschandothermanufacturersquicklyandtidilyFortesting:
f 4commercialvehicleinjectorsf 6passengercarinjectors
1Solenoidvalvecontrolledinjectors
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
Designation Ordernumber
RetrofitkitCRI/CRIN848H availablesoon
Specialaccessories
17Adaptersetsand35coverplates availablesoon
UpdatesetforcustomerswithCRI846orCRI846H availablesoon
Highpressurehose250Mpa1,000mm(forEPS815:seeproductoffersheetpage58-item6)(forEPS708:seeproductoffersheetpage62-item3) availablesoon
Highpressurehose250Mpa700mm,onlynecessaryforEPS708(forEPS708:seeproductoffersheetpage62-item3) availablesoon
Delphi/DensoCRIforpassengercarinjectors 1687010186
PiezoCRIfortestingpiezoinjectorsfromBosch,SiemensandDenso availablesoon
36
Common Rail System:CRIN1 from Bosch (for use with CRI 846 H)
ThespecialaccessoriessetCRINpermitstestingofcommercialvehiclesinjectorsof1stand2ndgeneration(withoutHEX-NIMA).ApreconditionfortheuseofthespecialaccessoriessetCRINisavailabilityofretrofitkitCRI846orCRI846H.
ScopeofdeliveryCRIN3assemblyframeswithhigh-pressureconnection,clampingpieces,injectionchamberwithadaptersleeves,injectorbackflowlineconnectionset,electricconnectioncableandCDTestDatawithcurrenttestvalues
Designation Ordernumber
CRINspecialaccessoriessetforBosch availablesooncommercialvehicleinjectorsof1stand2ndgeneration.Includes1687016060and1687016062Note:CRI846orCRI846Hrequired.IfexistingCRINset1687001599isused,usecorrespondingextensionsets(1687016060and1687016062)
SpecialaccessoriesCRINADDON–adapterlinefor 1684463711simultaneoustestingof2CRINs
High-pressurehose2,500bar1,000mm availablesoon
UpdatesetsforexistingCRINset1687001599Updateset:IncludesextendedreturnlineforfutureCRINwithlargerreturnvolume 1687016060
Updateset:Includesnewclampingelements 1687016062forthelatestCRINapplications
Test equipment EPS 815 / EPS 708
1Solenoidvalvecontrolledinjectors
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
37
Level1–assemblyfixtureAssemblyfixturefornozzlesornozzle-retainingnutsofCommonRailandUIinjectors.
Designation Ordernumber
Assemblyfixtureforusewith0986613650 0986613600
CRI/CRINset1,carryingcaseNote:Thefoaminsertsarealreadypreparedtofittoolsoflevel1. 0986613650
AccessorysetforCRINinjectors(spaceavailableinthecarryingcase0986613650) 0986613699
Level2–CRI/CRINset1,carryingcaseCarryingcasecontainstoolsforreplacinghigh-pressuresealingringontheCRI.Assemblyfixture0986613600forusewithtoolset0986613650forreplacementofthehigh-pressuresealingring.ExtensionforCRINinjec-torwith0986613699
Repair tools CRI / CRIN / UI
Common Rail System:CRI / CRIN1 from Bosch
Designation Ordernumber
AssemblyfixturefornozzleandretainingnutreplacementCRI/CRIN 0986610130
AssemblysetforO-ringassemblyCRI/CRIN 0986612930
Alternative
AssemblyfixturefornozzleandretainingnutreplacementUIandbaseassemblyfixtureforCRI/CRIN(accessoryset0986613500necessary) 0986613400
AccessorysetforbaseassemblyfixturenecessaryforCRI/CRIN 0986613500
Removal and installation tools CRI / CRIN
Designation Ordernumber
Rotatingdeviceforinjector 0986611481
PullerforCRI 0986611499
Strikingtoolforinjector(CR) 0986612727
Cleaningsetforcompressedairadapter 0986612729
Sealingboltforcombustionchamber 0986612734
Pullerforinjector 0986612782
RemovalclawforCRI(MB,PSA) 0986612872
1Solenoidvalvecontrolledinjectors
38
Common Rail System:CRI / CRIN1 from Bosch
FullrepairofpassengercarCommonRailinjectors(CRI)andcommercialvehicleCommonRailinjectors(CRIN).Collection(packages)ofrepairandmeasuringtools,assemblytools,andtestersinlinewithrequirementsandaccordingtocustomerprofiles.
Forfirst-timeusers/workshopsthathavesofarnotcarriedoutanyinjectorrepairs.
First-timeuserpackage:CRINlevel3
Repair tools
Forfirst-timeusers/workshopsthathavesofarnotcarriedoutanyinjectorrepairs.
First-timeuserpackage:CRINlevel3
Designation Ordernumber
RetrofitkitCRIN,level3 0986610705
SetofshimsCRIN F00RJ02760
RetrofitsetRetrofitset
Designation Ordernumber
RetrofitkitCRI,level3 0986610715
SetofshimsCRI F00ZC99009
Level3-toolsforcompleterepairofsolenoid-valve-controlledBoschinjectors
Designation Ordernumber
First-timeuserpackage:CRINlevel3 0986610700
Equipmentsupplied:
CarryingcaseCRI/CRINset2(measurementandcalibration)
CarryingcaseCRI/CRINset3(assortmentofmeasurementaccessories)
CarryingcaseCRI/CRINset4(“first-timeusers”)
Carryingcase,torquewrenchwithCRI-specificcontent
Controlunit,CRR120(pneumaticactivation),manual
Controlunit,CRR220(electricactivation),manual
CarryingcaseCRIshim
AssemblyfixtureCRR130(CRI2.1)
Powerscrewdriverforremovaloftheinjector
Clampingfixtureforinjectormounting
Conversionkit
Requiredspecialaccessories
Basesetofshims F00ZC99016
SetofshimsCRI F00ZC99009
Precisionvoltageregulator 1687022873
Designation Ordernumber
First-timeuserpackage:CRINlevel3 0986610710
Equipmentsupplied:
CarryingcaseCRI/CRINset2(measurementandcalibration)
CarryingcaseCRI/CRINset3(assortmentofmeasurementaccessories)
CarryingcaseCRI/CRINset4(“first-timeusers”)
Carryingcase,torquewrenchwithCRI-specificcontent
Controlunit,CRR120(pneumaticactivation),manual
Controlunit,CRR220(electricactivation),manual
CarryingcaseCRINshim
Powerscrewdriverforremovaloftheinjector
Clampingfixtureforinjectormounting
Conversionkit
Requiredspecialaccessories
Basesetofshims F00ZC99016
SetofshimsCRIN F00RJ02760
Precisionvoltageregulator 1687022873
1Solenoidvalvecontrolledinjectors
39
Repair tools
Forworkshopsthatalreadyperforminjectorrepairlevels1(nozzlereplacement)and2(high-pressureringreplacement).
UpgradekitforCRI,level3
Forworkshopsthatalreadyperforminjectorrepairlevels1(nozzlereplacement)and2(high-pressureringreplacement).
UpgradekitforCRIN,level3
Retrofitset
Designation Ordernumber
RetrofitkitCRIN,level3 0986610725
SetofshimsCRIN F00RJ02760
Retrofitset
Designation Ordernumber
RetrofitkitCRIlevel3 0986610735
SetofshimsCRI F00ZC99009
Designation Ordernumber
UpgradekitCRI,level3 0986610760
Equipmentsupplied:
CarryingcaseCRI/CRINset2(measurementandcalibration)
CarryingcaseCRI/CRINset3(assortmentofmeasurement
accessories)
Carryingcase,torquewrenchwithCRI-specificcontent
Controlunit,CRR120(pneumaticactivation),manual
Controlunit,CRR220(electricactivation),manual
CarryingcaseCRIN(withoutcontent)
Conversionkit
Requiredspecialaccessories
Basesetofshims F00ZC99016
SetofshimsCRIN F00RJ02760
Precisionvoltageregulator 1687022873
Designation Ordernumber
UpgradekitforCRI,level3 0986610750
Equipmentsupplied:
CarryingcaseCRI/CRINset2(measurementandcalibration)
CarryingcaseCRI/CRINset3(assortmentofmeasurement
accessories)
Carryingcase,torquewrenchwithCRI-specificcontent
Controlunit,CRR120(pneumaticactivation),manual
Controlunit,CRR220(electricactivation),manual
CarryingcaseCRI(withoutcontent)
AssemblyfixtureCRR130(CRI2.1)
Conversionkit
Requiredspecialaccessories
Basesetofshims F00ZC99016
SetofshimsCRI F00ZC99009
Precisionvoltageregulator 1687022873
40
Common Rail System: CRI1 from Delphi / Denso
SpecialaccessoriessetCRIDelphi/DensoThisspecialaccessoriessetenablesCommonRailpassengercarinjectors(solenoidvalve)fromthemanufacturersDelphiandDensotobemountedandtestedontheEPS815orEPS708.ArequirementistheretrofitkitCRI846/CRI846HorCRI/CRIN848H.Testabove1Ωpossible
SpecialaccessoriessetfortestingDelphiandDensoCommonRailinjectors
Test equipment EPS 815 / EPS 708
1Solenoidvalvecontrolledinjectors
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
Designation Ordernumber
SpecialaccessoriesCRIDelphi/Denso 1687010186
Furtherspecialaccessories:
UpdatesetforformerCRIDelphi/Densoset1687001609.Fortestinginjectorsabove1Ω 1687010187
FortestingDenso/SiemenspiezoCRIandDelphi/DensoCRIsolenoidvalve.RequiredifDelphi/DensoCRIset1687001609or1687010186(productiondatebefore11/2010)notpresent availablesoon
Testpressureline1,800barfortestingCRIpiezoBoschandsolenoidvalveDelphi/Densoupto1,800bar.Note:Requiredif“old”CRIDelphi/Densoset1687001609isnotpresent.CanonlybeusedwithCRI846(1,800bar) 1687010185
Testpressureline2,500barfortestingBoschpiezoCRIandDelphi/Densosolenoidvalveupto2,500bar.CanonlybeusedwithCRI846HorCRI/CRIN848H availablesoon
New:InadditiontoourowntestvaluesCD“TestData”,testvaluesforDieselcomponentsfromDelphi,DensoandConti/SiemensforEPS815,EPS708andEPS200areavailablefromthedataproviderRefdatandcanbedownloadedfromtheworkshopunderwww.refdat.net
41
Common Rail System:CRI (Piezo) from Bosch / Denso / Siemens
Test equipment EPS 815 / EPS 708
Designation Ordernumber
PullerforCRI 0986611499
AdapterforUP,CRIPiezo 0986612885
Removal and installation tools
SpecialaccessoriessetCRIPiezofordiagnosingpassengercarCommonRailpiezoinjectorsfrommanufacturers:
f Boschf Densof Siemens/Continentalf Delphi(inpreparation)
ThenewtestkitisdesignedforefficientandhighlyaccuratetestingofBoschsystemsandsystemsfromotherexternalmanufacturers.Testingofcompetitors'componentsisstillinpreparation.Theworkshopthusguaranteesawidebaseinthelong-termforareliablebusinessgrowtharea.
PiezoCommonRailinjectortestingataglance:f Air-tightnesstestf Checkofcouplerfillingf Checkforinsulatingfaultsinthepiezomodulef Injectionquantitymeasurementatthetestpoints:
-pre-injection(VE)-idling(LL)-emission(EM)-fullload(VL)-fuelreturnquantity
f IMAcoding(incl.ISACode)(injectorvoltageadjustment)
f Activationupto220V
SpecialaccessoriessetfortestingDelphiandDensopassengercarCommonRailpiezoinjectors
f BoschcomponentsofthelatestgenerationcanbetestedwithtestsoftwareandTestDataCD
f Testspecificationsfromsystemsfromothermanufacturersareavailableviawww.refdat.net
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
Designation Ordernumber
SpecialaccessoriessetCRIPiezo availablesoon
Furtherspecialaccessories:
HoselinesfortestingCRIPiezoDenso.RequiredifCRIDelphi/Densoset1687001609or1687010186notpresent availablesoon
InjectionchambersfortestingDenso/SiemenspiezoCRIandDelphi/DensoCRIsolenoidvalve.RequiredifDelphi/DensoCRIset1687001609or1687010186(productiondatebefore11/2010)notpresent availablesoon
Testpressureline1,800barfortestingBoschpiezoCRIandDelphi/Densosolenoidvalveupto1,800bar.Requiredif“old”Delphi/DensoCRIset1687001609notpresent.CanonlybeusedwithCRI846(1,800bar) 1687010185
Testpressureline2,500barfortestingBoschpiezoCRIandDelphi/Densosolenoidvalveupto2,500bar.OnlytobeusedwithCRI846HorCRI/CRIN848H availablesoon
42
Unit injector / unit pump system: UI / UP
CAM847retrofitkit–completetestingofUIandUPsystemsFullperformancedevelopment,highinjectionpressuresandalongservicelifearetrademarksofUnitInjectorandUnitPumpsystems.WiththeCAM847retrofitkit,BoschnowroundsofftheuseofEPS815asauniversaltestbench,allowingUIandUPsystemstobetested.
FlexibledesignBoschofferstwoversionsoftheCAM847retrofitkit:
f CompletepackagewithCamboxesand12adapta-tionsfortestBoschUIandUPsystems
f Individualpackageforcustomizedandmarket-orientedcompilationofthenecessaryadaptersets
CAM847retrofitkitfortestingUnitInjectorandUnitPumpsystemsThebasisfortestingUnitInjectorandUnitPumpsys-temsistheinjectioncomponenttestbenchEPS815fromBosch.TheCAM847retrofitkitguaranteesthatthefunctionaltestofBoschsystemsisinaccordancewithmanufacturer'sspecifications.Testingofcompetitors'systemsisstillinpreparation.
Efficientworkf Space-savingCamboxf Timesavingbytestingwithuniversalcamf Significantlyreducedsetuptimesintheworkshop
thankstothesimulationofallrelevantsystemstrokesviaadaptations
f Automatedtestsequence
Test equipment EPS 815
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
43
ThebasisfortestingUnitInjectorandUnitPumpsystemsisthecompletepackage.ItcontainstheCamboxand12adaptersrequiredfortestingUIandUPsystemsfromBosch.
Individualpackageseepage44
Unit injector / unit pump system:UI / UP Complete package
Test equipment EPS 815
RetrofitkitCAM847completepackage
Designation Ordernumber
RetrofitkitCAM847including12adaptations 1687001847Note:FortestingUI-P,UI-NandUP
Specialaccessories
Testnozzle-holderassemblyrequiredforCAM847ifVPM844notpresent 1688901119
Testnozzle-holderassemblyrequiredforCAM847,iftestDHK1688901034+nozzle-retainingnut1683373081notpresent 1688901120
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
44
FlexiblearrangementwiththeCAM847individualpackage:Purchaseonlytomatchyourworkshoprequirements
f Selectionofthreeadaptersetsforcustomizedmarketadaptation
-UI-Padapterset -UI-Nadapterset -UPadapterset
AdaptersetUI-P AdaptersetUI-N AdaptersetUP Nozzle-and-holderassemblysuspension
Unit injector / unit pump system: UI / UP Individual package
Test equipment EPS 815
RetrofitkitCAM847individualpackage
Designation Ordernumber
RetrofitkitCAM847withoutadaptersets 1687001849
CAM847individualpackagecamboxwithoutadaptersetsOnlyforEPS815asofmanufacturingdate01/2010 1687001849
UIpassengercaradapterset(consistingof2adaptersfortestingBoschUIpassengercars) 1687016051
UIcommercialvehicleadapterset(consistingof6adaptersfortestingBoschUIcommercialvehicles) 1687016052
UPadapterset(consistingof4adaptersfortestingBoschUP) 1687016053
Nozzle-and-holderassemblysuspensionrequiredfortestingUPcomponents 1687016049
InjectionchamberrequiredfortestingUIcomponents 1682312044
Testnozzle-holderassemblyrequiredforCAM847ifVPM844notpresent 1688901119
Testnozzle-holderassemblyrequiredforCAM847,IftestDHK1688901034+nozzle-retainingnut1683373081notpresent 1688901120
Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)
45
Designation Ordernumber
Assemblydevicefornozzlereplacement 0986613400
Forcetransducerinconjunctionwith 0986612997assemblydevice
SupportplateforUIpassengercar 0986613237
SupportplateforUIcommercialvehicle 0986613499
Assemblysleevesetforassemblyof 0986613824O-ringsonUI-P1.x
Assemblysleevesetforassemblyof 0986611490O-ringsonUI-P2
Boxwrenchset,28a/ffor 0986613238nozzleclampingnut
Boxwrenchset,32a/ffor 0986613240nozzleclampingnut
Wrenchsocket,38a/ffor 0986613239solenoidclampingnut
Loadsensorforshaftseals,bushes,etc. 0986612878
Forcetransducerforpressures 0986612997
ForcetransducersforpressuresAssemblydevicefornozzlereplacement
EfficientworkwiththeassemblydeviceUI-P:f Optionaladaptationsforrepairofcommercial
vehiclesinjectorsandCRinjectors(0986613500)available
f SimpledisassemblyandassemblyoftheUIthankstoassemblydevicefornozzlereplacement0968613400inspiteofforcesbetween9,000Nand16,000N
f Precisemeasuredresultswiththealreadywidelyusedforcetransducer0968612997
Designation Ordernumber
AssemblysleevesetforO-ringUI 0986611490
Strikingtoolforremovalandinstallation 0986611492oftheUIforScania
Measuringdeviceformeasuring 0986611493theUIforScania
Pullerforremoving 0986611494theUIforVW(passengercar)
Wrenchsocketforscrewingin 0986612747theUIincylinderheadforVW(passengercar)
Assemblysleeveforsealingrings(UI) 0986612748
PullerforremovalofUIfrom 0986612750cylinderheadofVW(passengercar)
Sealingplugforsealingthe 0986612751cylinderheadforVolvo
Measuringdeviceformeasuring 0986612777theUIforVolvo
Wrenchsocketfortoothedbelttensioner 0986612778
AdapterforUP,CRI 0986612885
Removal and installation toolsRepair tools
Unit injector / unit pump system:UI / UP
46
Test bench:EPS 200
DieselboomwithnewopportunitiesforqualifiedserviceModernhigh-pressureDieselfuel-injectionsystemsarethedrivingforcebehindthesustainedDieselboom.DuetothewidespreaduseofDieseltechnology,newgrowthareasareavailabletoworkshopsinarapidlygrowingmarket.
EPS200–checkingDieselcomponentsquicklywithlittleeffort:
f UInozzlesviaadapters(UnitInjector)f 1-spring/2-springnozzle-and-holderassembly(DHK)f Nozzle-and-holderassemblywithneedle-motion
sensor(NBF)f Nozzle-and-holderassemblyfromexternalbrandsf Steppedholdersf Solenoid-valveCRI1
f Solenoid-valveCRIN1
f Solenoid-valveCRIfromexternalbrands
Higherperformanceinacompactformat:EPS200EfficientCommonRailinjectortestingDeliveryquantity-basedinjectortestthroughquantitymeasurementof
f Pre-injection(VE)f Idling(LL)f Full-load(VL)f Fuelreturn
withsolenoidCRI/CRIN2.
Conventionalnozzletestingf Checkofthecombinationleak-tightness(internal
leaktest)f Seat-tightnesstestf Electrical“chatteringcheck”f Measurementofnozzle-openingpressures
UpdatesforCRI/CRINcomponentscanbecalledviatheTestDataCD.
New:InadditiontoourowntestvaluesCD“TestData”,testvaluesforDieselcomponentsfromDelphi,DensoandConti/SiemensforEPS815,EPS708andEPS200areavailablefromthedataproviderRefdatandcanbedownloadedfromtheworkshopunderwww.refdat.net
47
CRI/CRIN (Common Rail Injectors passenger cars / commercial vehicles)
UI (Unit Injector)
Nozzle holder
Checking Diesel components automatically, reliably and economically
EPS200–anoverviewoftheadvantages:
Userandenvironmentallyfriendlyf Integratedextractordeviceforminimizingoilmistin
theworkshop
Efficientworkf Excellenteconomythroughautomatictestsequence,
simplemenuguidancewithgraphicandnumericpresentationofthemeasuredresults
f Integrateddatabaseforsavingtestvaluesandcustomerdata
f Testvaluesalready“onboard”whendeviceisdelivered3,selectionbypartnumbers
f Realisticoperatingstatusthroughpressuregenera-tionupto1,800barbyanintegratedCommonRailhigh-pressurepump
f Warrantyassessment4withUIandnozzle-and-holderassemblytestpossible
f IntegratedflushingprogramforcleanDieselcompo-nents
Efficientoperationf Intuitiveuserinterfacewithtouchscreenoperation
oraPCkeyboard
Future-proofandflexibledesignf Space-savingthankstocompactshapef WindowsXPembeddedoperatingsystem,monitor
port,e.g.forbeamer
1Injectorratematchingclassificationscannotbecarriedout.2AwarrantyassessmentfortheCRI/CRINtestisnotpossiblewith
theEPS200.3OpeningpressuresoftheUIsandnozzle-and-holderassemblies
(possiblywith1stand2ndnozzleopeningpressure)areincludedinthedatabase.TestvaluesforCRI/CRINupto12/2008are
containedinthedatabase;anupdateisviatheTestDataCD subscription.4SimpleacquisitionoftheEPS200doesnotentitleyoutoperform
warrantyworkforRobertBoschGmbH. Onlyworkshopsthathaveacorrespondingcontractualrelation-
shipwithRobertBoschGmbHareentitledtodosuchwork.
48
Test equipment:EPS 200
Intuitiveuserinterfacewithtouchscreenoperation
Deviceoverviewandspecialaccessories
Designation Ordernumber Use
EPS200(400V) 0683803200 Forcheckingnozzle-and-holderassembly(Boschandexternalbrands), UInozzlesandsolenoidCRI(Boschapplications)
EPS200(200V) 0683803201 Forcheckingnozzle-and-holderassembly(Boschandexternalbrands), UInozzlesandsolenoidCRI(Boschapplications)
EPS200A(400V) 0683803202 AsEPS200incl.CRIDelphi/Denso,CRIN-Bosch
EPS200A(200V) 0683803203 AsEPS200incl.CRIDelphi/Denso,CRIN-Bosch
Accessories
CRIDelphi/Denso,CRINfromBosch 1687001872 Fortestingsolenoid-controlledCRinjectorsfromDelphiandDensoincl. CRINBosch,SAfortheEPS200basicdevice
Oilcatcherpan1 1685411077 PanforplacingunderEPS200
UIadaptersetforcommercialvehicles 1687010147 3-pieceUIadaptersetfortestingUInozzlesforScania,IvecoandVolvo2
UIadaptersetforcommercialvehicles 1687010338 2-pieceUIadaptersetfortestingUInozzlesforIvecoandDetroit2
UIadaptersetforpassengercars 1687001857 3-pieceUIadaptersetfortestingUInozzlesfromtheVolkswagenGroup2
UIadapterNissan 1681335111 AdapterfortestingUInozzlesfromNissan
Nozzle-and-holderassemblyconnector 1683391193 Radial
Nozzle-and-holderassemblyconnector 1683391194 Axial,Opel
Nozzle-and-holderassemblyreducingadapter 1680362047 M16x1.5(commercialvehicle-specific)
Nozzle-and-holderassemblyreducingadapter 1680362000 M18x1.5(commercialvehicle-specific)
Nozzle-and-holderassemblyreducingadapter 1680362001 M22x1.5(commercialvehicle-specific)
Nozzle-and-holderassemblyreducingadapter 1680362044 M24x1.5(commercialvehicle-specific)
Nozzle-and-holderassemblyreducingadapter 1680362002 M26x1.5(commercialvehicle-specific)
Nozzle-and-holderassemblyreducingadapter 1680362045 M27x1.5(commercialvehicle-specific)
PrinterPDR374 1687001850 Colorinkjetprinterincl.USBcable
CD/DVDdrive1 1687022932 ExternalDVDdriveforconnectiontotheEPS200
Powerunit1 1687022890 PowerunitforCD/DVDdrive
Mainscable1 1684461106 Mainscableforpowerunit
CDEPS200systemsoftware 1687005050 Softwareversion1.10incl.pre-injectionforretrofitting
CDTestData 1687370270 SpecifieddataonCDTestDataforCRinjectors(pass.car/comm.veh.) Note:UpdatesubscriptionviaESI[tronic]ServiceLine
1IncludedinthescopeofdeliveryoftheEPS200/200Afromproductiondata01/2009.2Boschapplications
49
Test device:EPS 100
Designation Ordernumber
EPS100 0684200704
Scopeofdelivery
TestpressurelineM14x1.5/M12x1.5 1680750014
TestpressurelineM14x1.5/M14x1.5 1680750008
Pressuregauge0–40MPa100dia., 1687231211strengthclass0.6,M20x15
Test equipment
TheBoschinjectortestdeviceEPS100:Future-proofandflexibledesign
f Testingandadjustmentofinjection-nozzleopeningpressure
f Assessmentoftheinjectionspraywithregardtoshapeandatomization(injection-spraypattern)
f Checkingforleaksininjectionnozzles,andcheckingthechatterpropertiesontwo-springnozzleholders,steppednozzleholders,andUI/UPapplications
Efficientworkf Reducedtotalerror(+/-2.4bar)throughhighread-
off(1bar)andpressuregaugeaccuracyf Idlingvibrationsoftheenginecanbeavoidedby
extremelyaccurateanalysisofthesmallestpossibleleaks
UserandenvironmentallyfriendlythankstoextractiondeviceEPS738asspecialaccessories
f Directextractionoftheoilmistwhentestinginjectionnozzles
Designation Ordernumber
Specialaccessories
EPS738–extractiondevice230V/50Hz 0684200702
TestpressurelineM14x1.5/M16x1.5 1680750087
ReducingadapterM14x1.5/M18x1.5 1680362000
ReducingadapterM14x1.5/M22x1.5 1680362001
ReducingadapterM14x1.5/M24x1.5 1680362044
ReducingadapterM14x1.5/M26x1.5 1680362002
ReducingadapterM14x1.5/M27x1.5 1680362045
Injectorneedletestaccessoriesfor 1688130153holepintlenozzle
Metaloiltankwithcover 1685400029
UIAdapterKitforcommercialvehicleScania,IvecoandVolvo 1687010147
UIAdapterKitforcommercialvehicleIvecoandDetroit 1687010338
UIAdapterKitforpassengercarVolkswagen 1687001857
UIadapterforNissan 1681335111
50
Diagnostic toolsat the vehicle
DieselSet1 DieselSet2
DieselSet1Forlow-pressuremeasurementatthevehicleonallpassengercarsandcommercialvehiclesfuelsystems.
DieselSet2Ventilationforfuelsystemswithradial-pistondistributorpumpsandCommonRailSystems.
DieselSet3Pressurebuild-upcheckonhigh-pressurepumpsforCommonRailSystemsunderenginestartingconditions-Enginedoesnotstart(starterturns)-Breakdowns(enginestallsduringoperationanddoesnotstartupagainwhenthestarteristurned)-Cutouts(enginestalls)Rail-pressuresensorcomparisontestintheCommonRailSystem-Performanceloss(nofault-codestorage)
DieselSet3extensionsetIntheframeworkofoffboardsystemdiagnosis,theextensionsetallowsyoutocarryoutarail-pressuresensortestonengineswithlessthanfourcylinders(e.g.Smart).Measurementsarepossibleinthecom-pleteoperatingrangeoftheengine.
VolumemeasuringdeviceReturnflowmeasurementonCommonRailinjectorsonpassengercarandcommercialvehiclesystemsandpiezoinjectors.Adaptationsenableconnectionofmanyinjectorstothevolumemeasuringdevice.
Designation Ordernumber
DieselSet1,checkinglow-pressurecircuit 0986613100
Scopeofdelivery
Measuringdevice 0986613001
Pressuregauge 0986613102
Pressuregauge 0986613103
Partsset,dischargevalve 0986615075
Testpressureline 0986613078
Testpressureline 0986613079
Testpressureline 0986613080
Testpressureline 0986613081
Testpressureline 0986613082
Testpressureline 0986613083
Testpressureline 0986613084
Testpressureline 0986613085
Testpressureline 0986613119
Toolset,doublebanjobolts 0986613098
Toolset,threadedhollowconnectionpieces 0986613037
Toolset,threadedhollowconnectionpieces 0986613099
Adapterforreturnlinepressuremeasurement 0986612980
Testpressureline 0986613097
Testpressureline 0986613110
Designation Ordernumber
DieselSet2,ventinglow-pressurecircuit 0986610234
Scopeofdelivery
Handpump 0986610305
Connectingpiece 0986610306
Adapter 0986610307
Banjobolt 0986610310
51
DieselSet3 Quantitymeasuringdevice
Designation Ordernumber
Coil,triggeringsignalforsolenoidvalveinjectors 0986612793(passengercar/commercialvehicle)
Testdevice,triggeringofCRI(Piezo) 0986610099
Coil,triggeringsignalforsolenoidinjectors 0986612745Delphi
Designation Ordernumber
DieselSet3,checkinghigh-pressurecircuit 0986613200
Scopeofdelivery
Containerforpressuretransducermodule 0986612938
Hose,60MPa 0986613272
Displayunit,digital 0986613163
Adapterlineforpressuredisplay 0986613164pressuretransducer/pressuretransducermodule
Chargerforpressuredisplaydevice 0986613168
Partsset,adapterfor200MPahoseline 0986613250
Partsset,unionnuts200MPa 0986613251
Partsset,thrustrings200MPa 0986613252
Partsset,adapterconnector60Mpa 0986613253
Partsset,unionnuts60MPa 0986613254
Partsset,thrustrings60MPa 0986613268
Carryingcase 0986613199
Blankingplugforpressuretransducer 1683212023
Unionnutforpressuretransducer 1413313041
Designation Ordernumber
DieselSet3,extensionset 0986612925
Scopeofdelivery
Hose 0986612963
Fitting 0986612964
Elbow 0986612966
Elbow 0986612967
Fitting 0986612968
Nut 0986612969
Nut 0986612971
Ring 0986612979
Ring 0986612983
Designation Ordernumber
Quantitymeasuringdevice 0986612950
Adapter,screwadapter(6pieces) 0986613952
Adapter,Piezoinjectors 0986612922
Adapter,Piezoinjectors(6pieces) 0986613922
Adapter,Delphiinjectors 0986612902
Adapter,Delphiinjectors(6pieces) 0986613902
Adapter,Densoinjectors 0986612923
Adapter,Densoinjectors(6pieces) 0986613923
Adapter,Siemensinjectors 0986612906
Adapter,Siemensinjectors(6pieces) 0986613906
Sealingpartsset,returnline(6pieces) 0986612900
Adapter,screwadapter 0986613952
Toolsetforconnection 0986613951ofreturnquantitymeasuringdevice(CRIN)
Furtherdiagnostictools
52
5 m
Test
Servicing
KMA
Circulationcooler
Cab
inet
sfo
rca
libra
tion
nozz
leh
old
era
ndt
est
pre
ssur
elin
esTo
olc
abin
ets
Noz
zle
test
Was
hing
are
a:U
ltra
soun
dcl
eani
ng,
par
ts w
ashi
ng
Wor
kb
ench
(Hei
ght
2,16
m)
Wor
kb
ench
(Hei
ght
2,16
m)
EPS815
7 m
0,63 m
1,1 m
0,6
m
Mai
ns c
onne
ctio
n 2,
3 m
0,7
m
2 m
1,5 m
1,5 m0,81 m
1,5 m
0,5 m
0,5 m
4 m
3 m
TheidealworkbenchforDieselservice(0986613300)TheworkplaceforservicingDieselpumpsandcomponentsmustmeetthehighestrequirementswithregardtocleanliness,clarityandfunctionality,aseventhesmallestdirtparticlescanleadtomalfunctionsintheDieselsystems.
Theareashouldbeequippedasfollows:f Floorofsealedconcretewithdampingatthetestbenchbasesf Sufficientventilationthroughanexhaustairsystemforcarryingawayvaporsf Noiseinsulationisrecommendedf Awaterconnectionwithsupplyanddrainlineorcirculationcooler
Space and work area requirements
53
Technical data: EPS 815
Technicaldata EPS815
LxHxW mm 2,260x1,588x860
Weightapprox. kg 1,000
Drive:Specialmotorwithfullprotection(thermalandoverload)Clutchoutput,standardversionPoweroutput(duration) kW 10.2
Poweroutput(20min) kW 15
Poweroutput(60s) kW 17.5
Customer-providedin-seriesfuse A 35
GFCprotection mA 300
Torquelimitingclutch(duration) 0to590rpm Nm 164
0to850rpm Nm –
at1,500rpm Nm 65
at2,500rpm Nm 38
Torquelimitingclutch(60s)0to590rpm Nm 280
0to850rpm Nm –
at1,500rpm Nm 111
at2,500rpm Nm 67
Speedrange rpm 0–4,000
Speedrangeaccuracy rpm <±1
Speedreactiontime µs 250
Speedadjustmentrate rpm/s 250
Directionofrotation:left/rightPositioningaccuracy(closed-loopcontrol) <)° 0.1
Momentofinertiaofgraduateddisk kg/m2 1.5
Axisheight(clampingbedheight mm 125
toinjectionpumpaxiscenter)
CouplingassemblyZero-backlashmultiplateclutchasperISO Nm/° 2,600
Powersupply
12/24Vforstart/stopsolenoids A 7
DeliverypumpcapacityTestoil,lowpressure kPa 0–600 l/min 0–22
Testoil,highpressure Mpa 0–6 l/min 0–1.4
Lubeoilpressure(specialaccessories)kPa 0–600 l/min 0–5.8
PressuregaugeLowpressure kPa 0–600
Highpressure Mpa 0–6
Vacuum/pumpinternalpressure kPa -1000250
Deliverypumppressure Mpa 0–1.6
Lubeoilpressure(specialaccessories) Mpa 0–1
Heating/cooling
Testoilheating:electricapprox. kW 2,2
Testoilheating:Waterconnection ISO288 G1/2
Coolantconsumptionapprox. l/min 9
Coolanttemperaturemax. °C 17
FillingquantitiesTestoilapprox. l 50
Reservoirforcontaminatedoilapprox. l 6
Lubeoil(specialaccessories)approx. l 12
Testingcoloursgreen RAL 6018
Max. designed space of
measurement cell carrier
with KMA 802 or measu-
ring glass holder
with MGT 812 / 824
Max. design spaceof monitor and keyboardwith KMA 802 or strokecounting mechanismwith MGT 812 / 824
max. designed space for
PC housing with KMA 802
Main connection
Water connection
min. 1500 m
m
max. 1840 m
m
987 mm
1565 mm
12 mm 1765 m
m
Supply line Return line
Water connection G1 / 2" A ISO 228-1
200
mm
200
mm
*Note:If the coolant temperature in the
supply line exceeds 17 °C, apart
from the installation of a circulation
cooler (see Special accessories) it
may be necessary to introduce
additional onsite measures. Please
consult your Bosch sales partner
before doing this.
Swing area dia. 2003 mm
Mai
ns c
onne
ctio
n
1270 mm
773 mm
656 mm
40 mm
310
mm
2937
mm
2306
mm
Fuel quantity
measuring
system
630 mm
max.
17°C*
DimensionsoftheEPS815
54
Technical data:MGT 8xx / KMA 8xx
ScopeofdeliveryMGT812/MGT824f Measuringglassholderf Strokecountingmechanismwithtemperature
controllerf 12measuringglasses44mland
12measuringglasses260mlf 2protectivesleevesfortestvaluesheet
ScopeofdeliveryKMA802/KMA822f Fueldeliverymeasurementdevicef 19"-LCDcolormonitoronarotaryconsolef Supportforkeyboardf Assemblyandfixingpartspowersupplylines
f KMA802forassemblyonthetestbenchincl.DVDdrive.
f KMA822withsystemcarrier(trolley)forassemblybesidethetestbench
Technicaldata KMA802/KMA822
Weight kg 68/100
DimensionsLxHxW mm 840x630x290/ 630x1,700x630
Speedrange 0–5,000
Speedmeasurementaccuracy rpm <±0.25%±1digit
Temperaturemeasurement °C -40–+150range
Temperaturecontrolrange °C +30–+60
Temperaturemeasurement °C 40±0.5;80±1.2accuracy
Overflowquantitymeasurement l/h 15–400
Numberofmeasurementpoints 12
Measurementrange l/h 0.03–30
max./min.quantity mm3/ 0.2–3,000withinmeasurementrange stroke
Measurementaccuracy l/h 0.03–0.1<±3% l/h 0.1–1<±2% l/h 1–30<±1%
Maximumpermittedambienttemperature °C 40
Operatinghourscounter 40yearsin0.25hourcycles
Mainsvoltage 230V–50/60Hz–3A(presentonEPS815) 28V–50/60Hz–5A 20V–50/60Hz–3A
Technicaldata MGT812/MGT824
Weight kg 33/39
DimensionsLxHxW mm 825x590x285/ 840x630x290
Speedrange rpm 0–6,400
Speedmeasurementaccuracy rpm <±0.25%±1digit
Strokeraterangeinstepsof50 Stroke 50–5,000
Strokerateaccuracy Stroke <±0.4
Temperaturemeasurementrange °C -40–+150
Temperaturecontrolrange °C +30–+60
Temperaturemeasurement °C 40±0.5;80±1.2accuracy
Overflowquantitymeasurement l/h 15µ260
Numberofmeasurementpoints 12
Measuringglasssize ml 44+260
Operatinghourscounter 40yearsin0.25hourcycles
55
Technical data: EPS 708 / EPS 200 / EPS 100
Technicaldata EPS100
Fornozzlesizes – P,R,S,T
Pressuregauge bar 0–400
Pressuregauge Mpa 0–40
Connectingthreadfortestpressureline – M14x1,5
Weight kg 4
Technicaldata EPS708
LxHxW mm 2,070x1,850x790
Weightwithcoolerwithout/withoperatingsuppliesapprox. kg 850/920
Weight(withpackaging,withoutoperatingsupplies)approx. kg 950
Three-phasecurrent–nominalvoltage400V VAC 380–440
Three-phasecurrent–nominalvoltage230V VAC 200–240
Numberofphase P/PE 3
Inputfrequency Hz 50/60
Ratedcurrentfor400V A 30(fuse35AgG)
Ratedcurrentfor230V A 60(fuse35AgG)
Ratedoutput kVA 21
Customer-providedin-seriesfuse A 40
GFCprotection mA 500
Drive:
Standstilltorque(motor) Nm 23
Maximumtorque(motor) Nm 61
Speedrange rpm 0–4,000
Directionofrotation:Left/right
Axisheight(clampingbedheight mm 110toinjectionpumpaxiscenter)
Drivecoupling:
Zero-backlashmultiplateclutchasperISO Nm/° 2,600
Supplypumpoutput:
Testoillow-pressure kPa 500 l/min 3–6
Testoilhigh-pressure Mpa 220 l/min 58
Lubricationoilpressure kPa 0–600(specialaccessories) l/min 0–5,8
Pressuresetting:
Raildesignedforupto Mpa 250
Testpressure Mpa 18–220
Pre-supply-pumppressure kPa 10–500
Lubeoilpressure(specialaccessories) kPa 100–600
Heating/cooling:
Testoilheating:electricalapprox. kW 2,1
Testoilcooling:Waterconnection ISO288 2.5baratG1/2"
Coolantconsumptionapprox. °C 17
Fillingvolumes:
Testoilapprox. l 55
Retainingcapacityforcontaminatedoilapprox. l 10
Lubricationoil(specialaccessories)approx. l 8
Testbenchcolors:
Green RAL 6018
Measuringtechnology:
Temperaturecontrolrange °C 30–50
Temperaturemeasurementaccuracy °C ±0,5
Technicaldata EPS708
Pumpvolumemeasurement l/h 0.03–300
Pumpoverflowvolumemeasurement l/h 15–150
Injectorvolumemeasurement mm3/stroke 0.03–30
Measurementaccuracy l/h 0.03–0.1<±3% l/h 0.1–1<±2% l/h 1–30<±1% l/h 30–100<±1.5% l/h 100–300<±1%
Maximumpermittedambienttemperature °C 40
Separateoperatinghourmeter fortestbench,motorand measurementcells
SafetyinformationforEPS200:Thegrounded,symmetrical400Voltthree-phasepowersystemandthe200Voltthree-phasepowersystemmustbeprotectedbyaresidualcurrentcircuit-breakerwithratedresidualcurrentof30mA.The230Voltbasicdevicemustbeprotectedbya32-amperefuseandthe400Voltbasicdevicebya16-amperefuse.
Technicaldata EPS200/200A
Three-phasecurrent–nominalvoltageEPS200–400V VAC 380–460
Three-phasecurrent–nominalvoltageEPS200–230V VAC 200–240
Numberofphases P/PE 3
Inputfrequency Hz 50/60
RatedcurrentforEPS200–400V A 15
RatedcurrentforEPS200–230V A 27
Ratedoutput kW 4,2
Compressedair Mpa 0,5–0,8
Operatingtemperature °C 0–40
Degreeofprotection – IP34
Oilpressure MPa 180
Maximumspeed rpm 3,500
Controlvoltage VDC 24
Capacityoftestingoiltank l 7
Noiseemission dB(A) <71,5Workplace-relatedemissionsoundpressurelevelasperDINENISO11201
SoundpowerlevelasperDINENISO3744 dB(A) <84,1
EPS200(HxWxD) mm 580x560x780
WeightofEPS200withpackaging kg 156
WeightofEPS200 kg 112(withouttestingoilandpackaging)
Oilcatcherpan(HxWxD) mm 30x570x720(specialaccessories)
56
Product offer sheet:EPS 815
Testbenches
1 Injectorcomponenttestbenches–withoutmeasuringsystem
Pleasechooseatestbench:
1.1a EPS815400volt 0683815001
1.1b EPS815200/220/230/240volt 0683815002
1.1c EPS815440/460/480/500volt 0683815003
1.1d Conversionkit807to815onlyforoldgenerationAMKASYMconverterrequired 1687001553
Testsets(formechanicalandelectronicsystems)
2 Testsetsforconventionalsystems (mechanicalinlinefuel-injectionpumps,distributorinjectionpumps)
2.1 Basicset 1687005018
2.1.1 A-pumpset 1687005019
2.1.2 P-pumpset 1687005021
2.1.3 VE-pumpset 1687005022
2.1.4 M-MWpumpset 1687005020
2.1.5 H-pumpset 1687005023
2.2 EDC-VE:EPS865 0684200615
2.2.1 SpecialaccessoriesforEDC-VEballastunit, requiredfortestingEDC-VEpumpswithHDKsensor 1687022281
3 TestsetsforVPsystems(VP29,VP30,VP44)
3.1 VPM844testset(VP29/30/44)onlyforEPS815fromproductiondate01/2000. CoolanttemperatureduringtestingVP29/30/44maximum17°Cpermissible. 1687002844
3.1.1 AdapterlinePSG2,requiredforconnectionofpumpcontrolunittype2onlyVP44 1684465498
3.1.2 TestpressurelineL=350mm(Ford/RoverVP29/30) 1680750100
3.1.3 TestpressurelineL=450mm(Audi/BMW/Ford/Nissan/OpelVP44) 1680750101
3.1.4 TestpressurelineL=845mm(Cummins/JohnDeere/MAN/Nissan/VMMotori/VolvoVP44) 1680750102
3.1.5 TestpressurelineL=450mm(OpelVP29/SISU/PerkinsVP30) 1680750103
3.1.6 CalibrationnozzleholdercombinationtypeIXpass.veh./comm.veh.(d=0.5),qty.6recommended 1688901116
3.1.7 CalibrationnozzleholdercombinationtypeXpass.veh.(d=0.4),qty.6recommended(onlyVP44) 1688901118
3.1.8 CalibrationnozzleholdercombinationtypeXcomm.veh.(d=0.5),qty.6recommended(onlyVP44) 1688901119
3.1.9 BenchstandAudi,qty.2required(onlyVP44) 1688030186
3.1.10 Cableclipset 1680190018
4 TestsetsforUI/UPsystems(UI-P,UI-N,UP)
Pleasechoosebetweencompletepackage(item4.1a)andindividualpackage(item4.1b):
4.1a CAM847completepackageincl.12adaptationsfortestingUI-P,UI-NandUP fromBosch.OnlyforEPS815fromproductiondate01/2000 1687001847
4.1b CAM847individualpackage,Camboxwithoutadaptersets. OnlyforEPS815fromproductiondate01/2000 1687001849
4.1b.1 UIpass.veh.adapterset,comprising2adaptersfortestingBoschUIpass.veh. 1687016051
4.1b.2 UIcomm.veh.adapterset,comprising6adaptersfortestingBoschUIcomm.veh. 1687016052
4.1b.3 UPadapterset,comprising4adaptersfortestingBoschUP 1687016053
4.1b.4 DHKmounting,requiredfortestingUPcomponents 1687016049
4.1b.5 Injectionchamber,requiredfortestingUIcomponents 1682312044
4.2 TestDHK,requiredforCAM847ifVPM844notpresent 1688901119
4.3 TestDHK,requiredforCAM847iftestDHK1688901034+ nozzle-retainingnut1683373081notpresent 1688901120
Item Designation Ordernumber Priceexcl.VAT
57
5 TestsetsforCRS=CommonRailSystem(CP,CPN,CRI,CRIN)
5.1 CRS845HbasictestsetforCRpumps availablesoon
5.1.1 Updatesetfrom1,600barto1,800bar,requiredforexistingCRS845 withproductiondatebefore05/2006 1687001612
5.1.2 UpdatesetCRS845H,requiredforupgrading CRS845(1,800bar)1687001845toCRS845H(2,500bar)1687002XXX availablesoon
5.1.3 CP1/CP1Hpumpset availablesoon
5.1.4 CP2pumpset availablesoon
5.1.5 CP3pumpset 1687010182
5.1.5.1 UpdatesetCP3.4returnconnectionforCP3.4pumps,forcustomers with“old”CP3set1687010135. 1687010135+1687016061=1687010182 1687016061
5.1.5.2 SupplementsetMANCP3.4forCP3.4MANapplications (CP3pumpsetisprerequisite) 1687001619
5.1.6 CPDelphi/Denso/Siemens(otherbrandpumpset), successorsetfor1687010161/...162/...166 1687010183
5.1.6.1 UpdatesetCPDelphi/Denso/Siemens(otherbrandpumpset)withnewadaptersfor CPotherbrandpumps,forcustomerswith"old"CPotherbrandpumpsets 1687010161/...162/...166/1687010161/...162/...166+1687010184=1687010183 1687010184
5.1.7 TestsetsforCRinjectors(CRIandCRINfromBoschandotherbrands)
PleasechoosebetweenCRI846H(item5.1.7a)andCRI/CRIN848H(item5.1.7b):
5.1.7a CRI846H TestsetfortestingBoschCRI(solenoidvalve)passengercar+basicsetforpiezoCRI, otherbrandandcommercialvehicle(CRS845orCRS845Hisprerequisite). Whencommissioning,calibrationofrailpressuresensormustbecarriedout. availablesoon
5.1.7a.1 Updatesetforswiveldevice(foradaptationofCommonRailinjectors), requiredforexistingCRI846withproductiondatebefore06/2006 1688120174
5.1.7a.2 UpdatesetCRI846H,requiredforupgradingCRI846(1,800bar). 1687001846toCRI846H(2,500bar)1687002XXX availablesoon
5.1.7a.3 Adapter(restrictssystemto1,800bar),requiredifsetcombination CRS845(1,800bar)andCRI846H(2,500bar)areused availablesoon
5.1.7a.4 CRINtestset,onlyrequiredifcustomerschoosenottooptforCRI/CRIN848H (item5.1.7b). ForBoschcomm.veh.injectorsgenerationCRI846orCRI846Hrequired: for1xCRINclamp:1xCRINset1687001XXX for2xCRINclamps:2xCRINsets1687001XXX+ 1xadapterline168446371 availablesoon
5.1.7a.4.1 Adapterline,requiredofcustomerclamps2xCRINsets(1687001925) 1684463711
5.1.7a.4.2 UpgradesetreturnlineCRIN(extendedreturnline),requiredfor “old”CRINset1687001599. 1687001599+1687016060+1687016062=1687001623 1687016060
5.1.7a.4.3 UpgradesetclamppieceCRIN(additionalclamppiecesforlatest CRINapplications),requiredfor“old”CRINset1687001599. 1687001599+1687016060+1687016062=1687001623 1687016062
5.1.7b CRI/CRIN848H TestsetfortestingBoschCRI(solenoidvalve)passengercarand commercialvehicle+basicsetforpiezoCRI,otherbrandinjectors (CRS845orCRS845Hisprerequisite) availablesoon
5.1.7b.1 UpdatesetCRI/CRIN848H(testingofupto4CRINthenpossible),required forupgradingCRI846(1,800bar,1687001846)orCRI846H(2,500bar, 1687002XXX)toCRI/CRIN848H(1687001XXX) availablesoon
5.1.7b.2 17adaptersetsand35coverplates availablesoon
Item Designation Ordernumber Priceexcl.VAT
58
Product offer sheet:EPS 815
5.1.8 TestsetsthatcanbeusedonCRI846H(item5.1.7a)oronCRI/CRIN848H (item5.1.7b)
5.1.8.1 CRIDelphi/Denso(forotherbrandpassengercarCRI) 1687010186
5.1.8.1.1 Updatesetwithhoselinesandsoftware,requiredfor“old”Delphi/ DensoCRI1687001609. 1687001609+1687010187=1687010186 1687010187
5.1.8.2 PiezoCRI(forBosch,SiemensandDensopiezoCRI) availablesoon
5.1.8.2.1 HoselinesrequiredforpiezoCRItestsetsifDelphi/DensoCRI set1687001609oder1687010186notalreadypresent availablesoon
5.1.9 AccessoryforDelphi/DensoCRI(item5.1.8.1)andpiezoCRI(item5.1.8.2)
5.1.9.2 Injectionchambers,requiredforpiezoCRIandDelphi/DensoCRItestsets ifDelphi/DensoCRIset1687001609or1687010186 (withproductiondatebefore11/2010)notalreadypresent availablesoon
5.1.9.3 Testpressurelineset1,800bar(iftestingisonlyupto1,800bar), tobeusedonlywithCRI846(1,800bar),requiredforpiezoCRIand Delphi/DensoCRItestsets,ifDelphi/DensoCRIset1687001609notpresent 1687010185
5.1.9.4 Testpressurelineset2,500bar(iftestingisonlyupto2,500bar), tobeusedonlywithCRI846H(2,500bar)andCRI/CRIN848H, requiredforpiezoCRIandDelphi/DensoCRItestsets availablesoon
6 AccessoryforCommonRailtestsets(underitem5)
6.1 Highpressurehose2,500bar Length:1,000mm Requiredfor:CP1,CP2,CP3,Delphi/Denso/SiemensCP,CRI846H, CRIN,CRI/CRIN848H Caution! 1x1687016XXXforCP1,CP3,Delphi/Denso/SiemensCP,CRI846H 5x1687016XXXforCRI/CRIN848H(onlyinconjunctionwithEPS815) 2x1687016XXXforCRINsetwithdoubleclamping 2x1687016XXXforCP2 availablesoon
6.2 Highpressurehose1,800bar(forCP2inconjunctionwithCRS845,1,800bar), requiredifhoseset2,500bar1687016064notpresent, length:1,000mm,M14/M14–straight,blue Caution! 2x1680712227forCP2 1680712227
6.3 Highpressurehose1,800bar(forCP1andCP3withM12thread), requirediftestingisupto1,800barandhoseset 2,500bar1687016XXXnotpresent, length:1,000mm,M14/M12–straight,blue 1680712229
6.4 Highpressurehose1,800bar(forCP1andCP3withM14thread),requiredif testingisupto1,800andhoseset2,500bar. 1687016XXXnotpresent,length:1,000mm,M14/M12–90°,blue 1680712230
6.5 Adapter,usedforreducingpumpadapterM14toM12, availableasoptionifhoseM14/M121,800barnotpresent 1681032077
Accessoriesfortestbenches
7 Accessoriesfortestbenches
7.1 Drivecouplingwithoutplay,requiredforCRS845HandCAM847 1686401024
7.1.1 Intermediateflange,requiredforCRS845HandCAM847 1685700140
7.2 Clampingbracket,requiredforallVE,VR,CRS845H 1688010129
7.3 Lubricationsupply(voltage200to500volt),required forCP2/CP3.4pumpsorCAM847 1687001362
7.3.1 Conversionkitforlubricationsupply,onlyrequiredforCAM847andfor lubricationsupply1687001362withproductionbefore01/2009 1687010169
7.4 Riserretrofitkit,requiredforKMAwithproductiondatebefore04/2001 1687001544
Pleasechooseatransformer(item7.5aanditem7.5b):
7.5a Transformerconversionkit400-500V/EPS815,requiredforVPM844,CRI846H, CRI/CRIN848HonlyforEPS815withproductiondatebefore06/2005 1687001800
Item Designation Ordernumber Priceexcl.VAT
59
Item Designation Ordernumber Priceexcl.VAT
7.5b Transformerconversionkit200-240V/EPS815,requiredforVPM844,CRI846H, CRI/CRIN848HonlyforEPS815withproductiondatebefore06/2005 1687001801
7.6 Heatexchanger,requiredforCRS845H,VPM844andCAM847 availablesoon
7.6.1 Updatesetforheatexchanger(2,500bar),requiredforupdatesetCRS845H (1687010XXX). 1687010130+1687010XXX=1687010XXX availablesoon
7.6.2 Heatexchangersupplementto12channel,requiredfortestingCRpumps withdeliverycapacity>160l/h 1687001557
7.7 Precisionconstantvoltageregulator(includedinretrofitkitVPM844), requiredforCRI846H,CRI/CRIN848HandCAM847 1687022873
7.7.1 Assemblyset,requiredwhenpurchasingprecisionconstantvoltageregulator(1687022873) 1687016043
7.8 CRI800(CRI846controlunit),requiredforCAM847ifCRI846notpresent 1687023369
7.9 Speedsensor,requiredforCAM847ifVPM844notpresent 1687224963
7.10 Connectionlineforspeedsensor,requiredforCAM847 ifVPM844notpresent 1684465499
7.11 EMVkit,requiredforCAM847ifVPM844notpresent 1687016042
7.12 Temperaturesensor,requiredforCAM847ifCRI846,CRI846Hor CRI/CRIN848Hnotpresent 1687016033
8 Testinstrument(MGTorKMA)
PleasechooseasfollowsbetweenMGT(item8.1a)orKMA(item8.1b):
8.1a MGT–measuringglassmeasuringsystems
PleasechooseasfollowsbetweenMGT812(item8.1a.1) orMGT824(item8.1a.2):
8.1a.1 MGT812measuringglassholderincl.measuringglasscontrolunit(liftandturncounter) 0683812001
8.1a.1.1 MeasuringglasslightMGT812(50Hz) 1687001393
8.1a.1.2 MeasuringglasslightMGT812(60Hz) 1687001394
8.1a.2 MGT824measuringglassholderincl.measuringglasscontrolunit(liftandturncounter) withlateraloffsetfor4unitloadingandmeansofusing largermeasuringglasses 0683824001
8.1a.2.1 MeasuringglasslightMGT824(50Hz) 1687001395
8.1a.2.2 MeasuringglasslightMGT824(60Hz) 1687001396
8.1a.2.3 Measuringglassholderadapterwith12x155mlmeasuringglassesand 12x600mlmeasuringglasses 1688005065
8.1a.2.4 SupplementkitforMGT824(doubleunitloading) from12x44mlmeasuringglassesto24x44mlmeasuringglasses andfrom12x260mlmeasuringglassesto24260mlmeasuringglasses 1687001414
8.1b KMA–Continuousmeasuringsystems
PleasechooseasfollowsbetweenKMA802(item8.1b.1) orKMA822(item8.1b.2):
8.1b.1 KMA802continuousmeasuringsystem,19"TFTdisplayunitfor assemblyontestbench,requiredforVPM844,CRS845H,CAM847 0683802001
8.1b.2 KMA822continuousmeasuringsystem,19"TFTdisplayunitforassembly ontestbench,requiredforVPM844,CRS845H,CAM847 0683822001
9 Computerunit(essentialforKMA)
PleasechooseasfollowsbetweenKMA802(item8.1b.1)orKMA822(item8.1b.2):
9.1.a CR/UI/UPcomputer,requiredforKMA8xx,CAM847,CRS845H, (Win2000,Celeron1,1GHz,256RAM,HDD40GB,CD/DVD-LW,PCI-COM2/ -COM3/-COM4,nokeyboard)requiredforKMA8xx,CAM847,CRS845H 1687022958
9.1.b CR/UI/UP/VPcomputer,requiredforKMA8xx,CAM847,CRS845H,VPM844 (Win2000,Celeron1,1GHz,256RAM,HDD40GB,CD/DVD-LW,PCI-COM2/ -COM3/-COM4,VPM844ISOmodule,SVTWcard,SmartCANcard,nokeyboard) availablesoon
9.1.1 UpdatesetforconvertingallgenerationsofWin2000, CR/UI/UPcomputer(e.g.1687022887,1687022958) toCR/UI/UP/VPcomputer(1687023582) availablesoon
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9.1.2 UpdatesetforconversionWinMEtoWin2000, requiredforCAM847,CRS845H,VPM844ifWinMEpresent 1687001555
9.1.3 COM4interface,requiredforCAM847ifCRI846,CRI846H orCRI/CRIN848Hnotpresent 1687016034
9.2 Keyboard
Pleasechoosesuitablekeyboard:
9.2.a ASCIIkeyboard(German) 1687022354
9.2.b ASCIIkeyboard(US) 1687022356
9.2.c ASCIIkeyboard(French) 1687022360
9.2.d ASCIIkeyboard(Spanish) 1687022358
9.2.e ASCIIkeyboard(Italian) 1687022361
9.2.f ASCIIkeyboard(Danish) 1687022359
9.2.g ASCIIkeyboard(Dutch) 1687022377
9.2.h ASCIIkeyboard(Finnish/Swedish) 1687022379
9.2.i ASCIIkeyboard(Greek) 1687022392
9.2.j ASCIIkeyboard(Turkish) 1687022378
9.2.k ASCIIkeyboard(Polish) 1687022397
9.2.l ASCIIkeyboard(UK) 1687022357
9.2.m ASCIIkeyboard(Czech) 1687022396
9.2.a-m ProtectionhoodforstandardPCkeyboard 1685510165
9.2.iandb ProtectionhoodforUSEnglish/GreekPCkeyboard 1685510166
9.3 Printer
9.3.1 InkjetprinterPDR374incl.USBconnectingline 1687001850
10 Software(databaseoftestspecifications,ESI)
10.1 CDESI[tronic]-A 1987729002
10.2 CDESI[tronic]-D 1987729012
10.3 CDESI[tronic]-K1 1987729261
10.4 CDESI[tronic]-W 1987729032
10.5 CDTestData–updatesubscriptionrequiredforVPM844,CRS845HorCAM847 1687370270
10.6 ZexelZD 1987729059
10.7 ZexelZW 1987729061
11 Maintenancetools
11.1 Dialgauge,servicedept.calibrationtoolforCAM847 1687233112
11.2 Pressuresensor,servicedept.calibrationtoolforCRS845HandEPS708 availablesoon
12 Service
12.1 Calibratingoil25l RequiredinEPS815:50lwhencommissioning RequiredinEPS708:55lwhencommissioning RequiredinEPS200:7lwhencommissioning 5980570025
12.2 Usertraining
12.3 Freight,packagingdisposal
12.4 Installation,initialoperation,instruction,trainingcourses
12.5 Travelflatrate
Item Designation Ordernumber Priceexcl..VAT
Product offer sheet:EPS 815
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Product offer sheet:EPS 708
Item Designation Ordernumber Priceexcl.VAT
Testbenches
1 TestbenchesforCRpumpsandCRinjectorsincl.measuringsystem
Pleasechooseatestbench:
1.1 Testbenchesincl.integratedcoolingsystem
1.1a EPS708400volt availablesoon
1.1b EPS708200/220/230/240volt availablesoon
1.2 Testbenches–withoutinternalcoolingsystem(externalwaterconnection)
1.2a EPS708400volt availablesoon
1.2b EPS708200/220/230/240volt availablesoon
1.3 Coolerretrofitkit200–400volt availablesoon
Testsets(forCommonRailSystem,CRS845HincludedinitemssuppliedwithEPS708)
2 TestsetsforCRS=CommonRailSystem(CP,CPN,CRI,CRIN)
2.1 CP1/CP3pumpset.Note:LubricationsupplyrequiredforCP3.3/3.4, existingCP1andCP3setcanalsobeusedonEPS708 availablesoon
2.1.1 UpdatesetCP3.4returnconnectionforCP3.4pumpsforcustomerswith "old"CP3set1687010135 1687010135+1687016061=1687010182 1687016061
2.1.2 SupplementsetMANCP3.4forCP3.4MANapplications(CP3and CP1/CP3pumpsetisprerequisite) 1687001619
2.2 Delphi/Denso/SiemensCP(otherbrandpumpset),successorkit for1687010161/...162/...166 1687010183
2.2.1 UpdatesetDelphi/Denso/SiemensCP(otherbrandpumpset)withnewadaptersfor otherbrandCPpumpsforcustomerswith"old"otherbrandCPpumpsets 1687010161/...162/...166 1687010161/...162/...166+1687010184=1687010183 1687010184
2.3 TestsetsforCRinjectors(CRIandCRINfromBoschandotherbrands)
PleasechoosebetweenCRI846H(item2.3.1a)andCRI/CRIN848H(item2.3.1b):
2.3.1a CRI846H TestsetfortestingBoschCRI(solenoidvalve)passengercar+basicsetforpiezo CRI,otherbrandandcommercialvehicle(CRS845orCRS845Hisprerequisite). Whencommissioning,calibrationofrailpressuresensormustbecarriedout. availablesoon
2.3.1a.1 Updatesetforswiveldevice(foradaptationofCommonRailinjectors), requiredforalreadyexistingCRI846withproductiondatebefore06/2006 1688120174
2.3.1a.2 UpdatesetCRI846H,requiredforupgradingCRI846(1,800bar) 1687001846toCRI846H(2,500bar)1687002XXX availablesoon
2.3.1a.3 Adapter(restrictssystemto1,800bar),requiredifsetcombination CRS845(1,800bar)andCRI846H(2,500bar)areused availablesoon
2.3.1a.4 CRINtestset,onlyrequiredifcustomerchoosesnottooptforCRI/CRIN848H (item2.3.1b). ForBoschcommercialvehicleinjectorsgenerationCRI846orCRI846Hrequired: for1xCRINclamp:1xCRINset1687001XXX for2xCRINclamps:2xCRINsets1687001XXX+ 1xadapterline168446371 availablesoon
2.3.1a.4.1 Adapterlinerequiredifcustomerclamps2xCRINset(1687001925) 1684463711
2.3.1a.4.2 UpdatesetreturnlineCRIN(extendedreturnline),requiredfor "old"CRINset1687001599. 1687001599+1687016060+1687016062=1687001623 1687016060
2.3.1a.4.3 UpgradesetclamppieceCRIN(additionalclamppiecesforlatest CRINapplications),requiredfor"old"CRINset1687001599. 1687001599+1687016060+1687016062=1687001623 1687016062
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Product offer sheet:EPS 708
Item Designation Ordernumber Priceexcl.VAT
2.3.1b CRI/CRIN848H TestsetfortestingBoschCRI(solenoidvalve)passengercarandcommercial vehicle+basicsetforpiezoCRI,otherbrand(CRS845orCRS845Hisprerequisite) availablesoon
2.3.1b.1 UpdatesetCRI/CRIN848H(testingofupto4CRINthenpossible),requiredfor upgradingCRI846(1,800bar,1687001846)orCRI846H (2,500bar,1687002XXX)toCRI/CRIN848H(1687001XXX) availablesoon
2.3.1b.2 17adaptersetsand35coverplates availablesoon
2.3.2 TestsetsthatcanbeusedonCRI846H(item2.3.1a)oron CRI/CRIN848H(item2.3.1b)
2.3.2.1 Delphi/DensoCRI(forotherbrandpassengercarCRI) 1687010186
2.3.2.1.1 Updatesetwithhoselinesandsoftware,required for"old"Delphi/DensoCRI1687001609. 1687001609+1687010187=1687010186 1687010187
2.3.3 PiezoCRI(forpiezoCRIfromBosch,SiemensandDenso) availablesoon
2.4.3.1 Hoselines,requiredforCRIpiezotestsetsifDelphi/DensoCRIset 1687001609or1687010186notalreadypresent availablesoon
2.3.4 AccessoryforDelphi/DensoCRI(item2.3.2.1)andpiezoCRI(item2.3.3)
2.3.4.1 Injectionchambers,requiredforpiezoCRItestsets(Denso/Siemensinjectors) andDelphi/DensoCRI(solenoidvalve)ifDelphi/DensoCRIset1687001609or 1687010186(withproductiondatebefore11/2010)notalreadypresent availablesoon
2.3.4.2 Testpressurelineset1,800bar(iftestingisonlyupto1,800bar), tobeusedonlywithCRI846(1,800bar),requiredforpiezoCRItestsets (Boschinjectors)andDelphi/DensoCRI(solenoidvalve)ifDelphi/DensoCRIset 1687001609notpresent 1687010185
2.3.4.3 Testpressurelineset2,500bar(iftestingupto2,500bar,only tobeusedwithCRI846H(2,500bar)andCRI/CRIN848H, requiredforpiezoCRItestsets(Boschinjectors)andDelphi/DensoCRI (solenoidvalve) availablesoon
3 AccessoryforCommonRailtestsets(underitem2)
3.1 Highpressurehose2,500bar,length:1,000mm requiredfor:CP1,CP3,CP1/CP3,Delphi/Denso/SiemensCP,CRI846H,CRIN, CRI/CRIN848H Caution! 1x1687016XXXforCP1,CP3,CP1/CP3,Delphi/Denso/SiemensCP,CRI846H 1x1687016XXXforCRI/CRIN848H(onlyinconjunctionwithEPS815) availablesoon
3.2 Highpressurehose2,500bar,length:700mm requiredfor:CRI/CRIN848H Caution! 4x1687016XXXforCRI/CRIN848H(onlyinconjunctionwithEPS708) availablesoon
3.3 Highpressurehose1,800bar(forCP2inconjunctionwithCRS845(1,800bar)), requiredifhoseset2,500bar1687016XXXnotpresent (Length:1,000mm),M14/M14–straight,blue Caution! 2x1680712227fürCP2 1680712227
3.4 Highpressurehose1,800bar(forCP1andCP3withM12thread),requiredif testingupto1,800barandhoseset2,500bar1687016XXX notpresent.Length:1,000mm;M14/M12,straight,blue 1680712229
3.5 Highpressurehose1,800bar(forCP1andCP3withM14thread),required iftestingisupto1,800barandhoseset2,500bar 1687016XXXnotpresent.Length:1,000mm;M14/M12-90°,straight,blue 1680712230
3.6 Adapter: Applicationforpumpadapter,reductionfromM14toM12available asoptionifnohoseM14/M121,800barpresent 1681032077
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Item Designation Ordernumber Priceexcl.VAT
Accessoriesfortestbenches
4 Accessoriesfortestbenches
4.1 Clampingbracket,requiredforallCRpumps 1688010129
4.2 Lubricationsupply(onlytobeusedonEPS708),requiredforCP3.4pumps 1687001931
5 Computerunit(computerincludedinitemssuppliedwithEPS708)
5.1 Keyboard
Pleasechoosesuitablekeyboard:
5.1a ASCIIkeyboard(German) availablesoon
5.1b ASCIIkeyboard(US) availablesoon
5.1c ASCIIkeyboard(French) availablesoon
5.1d ASCIIkeyboard(Spanish) availablesoon
5.1e ASCIIkeyboard(Italian) availablesoon
5.1f ASCIIkeyboard(Danish) availablesoon
5.1g ASCIIkeyboard(Dutch) availablesoon
5.1h ASCIIkeyboard(Finnish/Swedish) availablesoon
5.1i ASCIIkeyboard(UK) availablesoon
5.1j ASCIIkeyboard(Czech) availablesoon
5.1.a-j ProtectionhoodforstandardPCkeyboard 1685510165
5.1.b ProtectionhoodforUSEnglish/GreekPCkeyboard 1685510166
6 Printer
6.1 InkjetprinterPDR374incl.USBconnectingline 1687001850
7 Software(databaseoftestspecifications,ESI)
7.1 CDESI[tronic]-A 1987729002
7.2 CDESI[tronic]-D 1987729012
7.3 CDESI[tronic]-K1 1987729261
7.4 CDESI[tronic]-W 1987729032
7.5 CDTestData–updatesubscriptionrequiredforVPM844,CRS845HorCAM847 1687370270
8 Maintenancetools
8.1 Pressuresensor,servicedept.calibrationtoolforCRS845HandEPS708 availablesoon
9 Service
9.1 Calibratingoil25l RequiredinEPS815:50lwhencommissioning RequiredinEPS708:55lwhencommissioning RequiredinEPS200:7lwhencommissioning 5980570025
9.2 Usertraining
9.3 Freight,packagingdisposal
9.4 Installation,initialoperation,instruction,trainingcourses
9.5 Travelflatrate
64
Software for replacement and repair
WellequippedforDieselandelectricalsystems:UsethetimesavingESI[tronic]softwarewithpracticalTroubleshootingInstructionstoreplaceandrepairdefectivecomponentsofmodernvehiclesystemsandtoexploitnewsalesopportunities.
ESI[tronic]-K“Componentsrepairinstructions”f Repairinstructions,serviceinformationandtelegrams
forDieselandelectricalsystemcomponentsf DirectinteractionofinformationfromESI[tronic]-D
andESI[tronic]-E,e.g.spareparts,andESI[tronic]-W
ESI[tronic]-D“Dieselreplacementparts”f MostcomprehensivecatalogueforBoschDiesel
productsf Around51,000spare-partslistswithover380,000
individualpartsf Explodeddrawingsinhighestqualityf Steplesszoomfunction
ESI[tronic]-W“Dieseltestdata”f Testspecificationsofaround12,000inlinefuel-in-
jectionpumpcombinationsandforapprox.2,000VEpumps
f Completetestoperationfromobtainingmeasuredvaluestologprinting
f Allteststepsaredisplayedinoptimizedorder
ESI[tronic]-K/W“Archive”EverynewcustomerreceivesthearchivedataofESI[tronic]-KandWonce,andfreeofcharge,withtheESI[tronic]subscription.
TheTestDataCDTestspecificationsforBoschCommonRailhigh-pressurepumps,CommonRailinjectorsandVP29/30/44distribu-torinjectionpumps(obtainablebysubscription,canbeorderedviatheESI[tronic]ServiceLine).
New:InadditiontoourowntestvaluesCD“TestData”,testvaluesforDieselcomponentsfromDelphi,DensoandConti/SiemensforEPS815andEPS200areavailablefromthedataproviderRefdatandcanbedownloadedfromtheworkshopunderwww.refdat.net
65
Training for success
Withselectivetechnicaltraining,alwaysonestepaheadofthecompetitionTraininginoneofourtrainingcentersprovidesthetheoryandpracticeofthenecessarybasicknowledgeforsuccessfuldiagnosisandrepair.
f ComprehensivetransferofknowledgeofmodernDieselsystemsbythesystemdeveloperBosch
f Instructioninmethodicalproceduresduringtrouble-shooting
f Learningbydoingf Practicaltrainingingroupsonactivevehiclesand
operationalenginesf Firsthandinstructioninthenewestsystemsand
componentsf Modern,extensivetrainingequipmentf Highlyqualifiedpractice-orientedtrainersandinsider
know-howf Trainingaccordingtothemostmoderndidactical
methods
Thefollowingisaselectionofcoursesoffered:f Boschin-linefuel-injectionpumpsandmechanical
controller-Basic1987727550f BoschdistributorinjectionpumpsmodelVE,VE-EDC,
VP29/30/441987727552
f High-pressurepump/CRsystem1987727568
f EDCin-linefuel-injectionpumps(electronicallycontrolledin-linefuel-injectionpumpsandactuator)1987727555
f Zexelinjectionpumps1987727558
f RepairandtestingofBoschCommonRailinjectorsforpassengercarandcommercialvehicleandtestingofexternalinjectors1987726283
f RepairandtestingofUnitInjectorUI(pump-nozzle)andUnitPumpUPforpassengercarandcommercialvehicle1987726286
f WBTWebBasedTrainingEDC(CD-ROM)f EDCpassengercarpracticaltrainingforWBT
1987726210f Dieselvehicletechnology1
1987727562f Dieselvehicletechnology2
1987727557f Dieselcommercialvehicletechnology
1987727563f EuropeanOn-BoardDiagnosisonDieselVehicles
(passengercar/commercialvehicle)1987726280
f DiagnosisonBoschCommonRailSystemsforpass.cars1987726292
New:f High-pressurepump/CRsystemtypeCP2/CPN2
1987727574f Exhaust-gastreatmentincommercialvehicles
1987727577
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Outlook: Continuous further development
Stableandfuture-proofTheEPS815componenttestbenchisthereliablebasisinthelongtermfortestingthenewestDieselcomponents.Toaccomplishthis,Boschcontinuouslydevelopsappropriatetestequipmentforfurthercom-ponentsfromBoschandothermanufacturers.
Thefollowinglistshowstheaccessorysetswhichwillbeavailableinthenearfuture.
Plannedtestequipment
f SpecialaccessoriesCRIPiezoforEPS200f SpecialaccessoriesCRIcommercialvehicles
externalbrandsf SpecialaccessoriesCP4f SpecialaccessoriesUI/UPexternalbrands
ListofabbreviationsusedCP1 CommonRailhighpressurepumptype1
CP1H CommonRailhighpressurepumptype1 (Heavydutyversion)
CP2 CommonRailhighpressurepumptype2
CP3 CommonRailhighpressurepumptype3
CRI CommonRailinjector(passengercar)
CRIN CommonRailinjector(commercialvehicle)
DHK Nozzleholderassembly
EPS Injectionpumptestbench
IMA Injectionquantitycomparison(passengercar)
ISA Injectionvoltagecomparison
KMA Continualquantityanalysis
NBF Needlemotionsensor
NIMA Injectionquantitycomparison(commercialvehicle)
RP Inlinefuel-injectionpump
UI-P Unitinjector(passengercar)
UI-N Unitinjector(commercialvehicle)
UP Unitpump
VE Distributorfuel-injectionpump
VP44 Radialpistonpump(distributorfuel-injectionpump)
VP29 Axialpistonpump(distributorfuel-injectionpump)
VP30 Axialpistonpump(distributorfuel-injectionpump)
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Our knowledge, your success:Bosch Diagnostics
ESI[tronic]:SoftwarefordiagnosticsandservicefSimpleoperationfRapidaccessfModularstructurefComprehensivemarket coveragefContinuallyupdatedfUniversaloperation regardlessofmanufacturer
TestEquipment:MatchedtoeachworkshoptypefOptimizedcombinationof hardwareandsoftwarefor rapidtroubleshooting,qualified repairandhightimesavingsfPC-basedtesttechnologyof thelatestgenerationwith extendablemodules
ServiceTraining:KnowledgeasafactorofsuccessfComprehensivetraining programsforautomotive workshopsfPracticaltrainingcoursesfHighlyqualifiedtrainers withpracticalexperience
TechnicalHotline:SupportfromthesystemdeveloperfSupportindifficulttechnical situationsfSkillscoveringallbrands andmanufacturers
Diagnostics–thekeytotheautomotiveworkshopofthefutureMotorvehiclesystemsarebecomingincreasing-lycomplex;thedemandsplacedonqualifieddiagnosisinworkshopsarerising.Forprofes-sionalserviceonmodernvehicles,Boschprovideseverythingatonestop,perfectlycoordinated:testequipment,software,technicaltrainingandhotline,supplementedbypartsininitialequipmentquality.
AA/
MKI
1
987
717
581
/201
009
83.1
1.21
Fuel-supplypumpsandtoolsinpremiumqualityfromBoschSuperiortechnologyandhighdepend-ability:Fromtheoriginalequipmentthroughmotorracingtothesparepartsmarket.Boschalwaysdeliversquality.
Bosch: bringing youthe workshop of the futureForover120years,Boschinnovationshavebeenkeepingvehiclesontheroadandgettingpeopletoandfromtheirdestinationswhileimprovingsafetyandpeaceofmindalongtheway.
BoschAutomotiveAftermarketoffersworkshopsandretailersacomprehensiveportfolioofproductsthatisunmatchedworldwide:f Efficientdiagnosticsf Innovativeworkshopequipmentf Quick,reliabledeliveryf Theworld’smostcomprehensiverangeofspareparts– includingbothnewandremanufacturedf Workshopconceptstomeeteveryrequirementf Comprehensivetrainingf Targetedsalesandmarketingsupportf Acompetentservicehotlinef 24-houronlineworkshopservicesf Affordableleasingservicesforworkshopequipmentandsoftware
Frompartstoscheduling,organizationandresults,oursolutionsarecombinedwithadditionalservicestoensureyourneedswillbeperfectlymet,helpingyoutomaximizeyourpotential.
Workshoptip:Withitsexpertisefromoriginalequipment,BoschoffersallDieselspecialistsaholisticrangeofworkshoptestequipment,software,trainingandknow-how.ForconsolidatingDieselbusinesstodayandinthefuture.
Diagnosticsandparts:youonlyfindbothatBosch.
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RobertBoschGmbHAutomotiveAftermarketBusinessUnitDiagnostics
73201PlochingenGermanywww.bosch-diagnostics.com