Post on 20-Jul-2020
transcript
KBP SRP-2K SYSTEM
©KOREA BIO PLANT CO., LTD. 2
KBP SRP-2K SYSTEM / Steamed Rice Plant
• Capacity : Steamed rice 2,000ea/hour/set
• Power consumption : abt 200KWH(60Hz), abt 250KWH(50Hz)
• Main material : SUS304(Polished inside of the chamber)
• Heat transfer : Steam of the boiler
• Production Category : Steamed Rice (White Rice & mixed grains with resin- container, etc)
• Expiration date : Room temperature 8~12month(nitrogen gas flush packaging, EVOH film use)
• Price : Total solution about KRW 5,000,000,000/set (Attached Supply Scope)
©KOREA BIO PLANT CO., LTD. 3
SOLUTION & SERVICEManufacturing Technology • Facility • Construction Consulting • Manufacturing Control Program
Cost-Efficiency
• Minimizing Energy Consumption • Minimizing Operating Employees • Various Production
Safety
• HACCP Level Design • FEM Analysis for the Chamber • Clean Utility System
Easy of Use
• Central Control Operation • Easy to Operate • Convenient Maintenance
FUTURE for SRP-2K SYSTEM-SEE PROGAM
©KOREA BIO PLANT CO., LTD. 4
KBP SRP-2K SYSTEM / Process
Washing Maching & Dryer
Raw Material Blending (Option)
Automatic Container Feeding Maching
Selector(Stone, Iron) Broken Rice Selector
Metal Detector Weight Grader Printer Negative Pressure Tester (Option) X-ray Scanner (Option)
Compressor N2 Generator
Raw Meterial Intake Pretreatment Rice Feeder 1st Water Supplier
Pressurization Sterilization 2nd Water Supplier Cooking Depressurization Sealing
BoilerMain Chamber
Curing & Cooling Inspection Product Outlet
©KOREA BIO PLANT CO., LTD. 5
KBP SRP-2K SYSTEM / Outside View #1
Water Tank
Rice Input
Pretreatment
RO System
Condensate Water Tank
Steam Boiler
Steam Filtering
Compressed Air & N2 Main Control Room
Curing & Cooling
Sealing
Main Chamber
2nd Water Feeder
1st Water Feeder
©KOREA BIO PLANT CO., LTD. 6
KBP SRP-2K SYSTEM / Outside View #1
Main Chamber
Rice Feeder
Vessel Cleaner
Inspection & Re-feeder
Vessel Feeder
Curing & Cooling
Inspection Equipment
©KOREA BIO PLANT CO., LTD. 7
KBP SRP-2K SYSTEM / Outside View - Detail
Vessel Feeder
Inspection & Re-feeder
Vessel Cleaner
Rice Supplier
2nd Water Feeding
1st Water Feeding
©KOREA BIO PLANT CO., LTD. 8
KBP SRP-2K SYSTEM / LINE UP
Batch-1 Batch-2 Batch-3
Working Hour 8Hour 8Hour 8Hour
Product (Steamed rice) 210g 210g 210g
Capacity 2,000ea/Hour 4,000ea/Hour 6,000ea/Hour
Operation Main Operator 1Man 1Man 1Man
Sub Operator 1Man 2Man 3Man
Working* Pretreatment 1Man 2Man 2Man
Packing(manual, not automatic) 6Man 12Man 18Man
Maintenance Engineer (Electrical & Machine) 2Man 2Man 2Man
Utility Light oil 150Liter 300Liter 450Liter
(per 8 Hours)Electric power 1,500kwa 2,900kwa 4,300kwa
Water 2,000kg 2,000kg 2,000kg
* The mentioned worker is reference only. * Note : The above values are changeable subject to the site conditions.
©KOREA BIO PLANT CO., LTD. 9
KBP SRP-2K SYSTEM / Batch-1
* The above values are changeable subject to the site conditions.
©KOREA BIO PLANT CO., LTD. 10
KBP SRP-2K SYSTEM / Batch-2
* The above values are changeable subject to the site conditions.
©KOREA BIO PLANT CO., LTD. 11
KBP SRP-2K SYSTEM / Batch-3
* The above values are changeable subject to the site conditions.
©KOREA BIO PLANT CO., LTD. 12
SUPPLY SCOPE / Manufacturing Equipments
Pretreatment Equipment
• Hopper & bucket elevator • Silo for weighing • Metal separator • Stone separator • Bucket elevator for rice washing machine • Rice washing machine • Dryer & exhaust duct for the dryer • Bucket elevator for the vibrating separator • Vibrating separator • Bucket conveyer • Silo for washed rice • Bucket conveyer to supply washed rice • Local control panel !Feeder for Washed Rice & Resin-Container
• Feeder for washed rice • Supplying & buffering equipment for resin-container • Inspection & re-supply equipment for resin-container • Remover to foreign matter • 1st water feeder • 2nd water feeder
Pretreatment Equipment
• Pressure chambers • Automatic gate : 6sets • Process piping
(Steam, compressed air, CIP Drain & etc.) • Transferring equipment in the chamber • Insulation panel for the main chamber • Local control panel !Return-Conveyer system
• Return conveyer(7sets) • Automatic diverter (4sets) • Run & Stop equipment • Conveyor cover & drain pan • Piping (Compressed air , Drain) • Hot air supply unit (2sets) • Local control panel
Sealing Equipment
• Push-up unit for steamed rice • Conveyer for push-up unit • Line-up unit to input to the sealing machine • Sealing machine • Enclose • Push-out conveyer • Direction convertor • Conveyer for curing & cooling (3sets) • Local control panel !Curing & cooling equipment
• Conveyer for push in & out (2sets) • Curing & cooling chamber • Heating control equipment • Cooling control equipment • Enclose • Local control panel
©KOREA BIO PLANT CO., LTD. 13
SUPPLY SCOPE / Utility Equipments
Supply of Water
• Filtering system of water • RO-System • Micro-filtering system • Pump & Piping • CIP System & Piping
* Note : RO-system is to generate water for the boiler
!Steam equipment
• Steam boiler • Condensate water tank • Steam header • Micro-filtering system • Piping
Compressed Air & N2 Gas
• Oil free compressor • Air dryer • After cooler • Micro-filtering system • Compressed air tank • N2 generator • N2 tank !Control system
• Water level control of water tank • Steam supply control • Compressed air & N2 gas control • CIP(Cleaning in place) control
©KOREA BIO PLANT CO., LTD. 14
SUPPLY SCOPE / Others
Packing & Transportation
• Factory packing • In-land transportation(FOB BUSAN port) • Supervisor round-trip airfare • Supervisor dispatch
Documents & Try out
• Packing list • Operating manual • Maintenance manual • Trial run(10days)
Utility
• Electric work(distribution panel, main power etc.) • 1st water supply work • Fuel (Oil or Gas) tank & supply work • Trench for drain • Air circulation system
Architecture
• Factory design • Construction work • Partition work in the factory
Transportation, Installation & Trial Run
• Transportation from local port to the factory • Un-packing • Installation • Machinery for installation • Safety storage of all equipment • Supervisor's accommodation & commute carOUT O
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©KOREA BIO PLANT CO., LTD.
KOREA BIO PLANT CO., LTD. C-706, 253, Pangyo-ro, Bundang-gu, Seongnam-si, Gyeonggi-do, Korea Phone 82 31 8018 8737 • Fax 82 31 8018 8739 • Mail willlee@kbplant.com