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Dec. 19,2002 KVIC IIT,Delhi 1
Decentralized Sector
TEXTILE INDUSTRY IN INDIA
NATURAL FIBRES / FABRICS
MAN-MADE FIBRES / FABRICS
Organized Sector(Mills)
Spinning Composites Handloom Powerloom Khadi
WOOL
JUTE
SILK
COTTON
RAYONCellulose / viscose
BLENDED(Synthetic + Natural)
SYNTHETIC(Nylon, PET, PAN)
Dec. 19,2002 KVIC IIT,Delhi 2
11
33
0
10
20
30
40
No.
of S
pind
les
in
mill
ion
Spinning Capacity
1951 19972.1
1.24
0
0.5
1
1.5
2
2.5
No.
of L
oom
s in
lakh
s
weaving Capacity
1951 1997
Dec. 19,2002 KVIC IIT,Delhi 3
Share of Cloth Production
1990's
6%
74%
20%
1950's
70%
20%
10%
Organized Sector
Power Loom
Handloom
Dec. 19,2002 KVIC IIT,Delhi 4
NATIONALIZATION (1967)NATIONALIZATION (1967)
SETTING UP OF NATIONAL TEXTILE CORPORATION (NTC)
MAIN OBJECTIVE: EMPLOYMENT RELIEF TO THOUSANDS OF WORKERS
PRODUCTION OF CONTROLLED CLOTH
EXPERIMENT MISERABLY FAILEDMANY NTC MILLS CLOSED DOWN
Dec. 19,2002 KVIC IIT,Delhi 5
NATIONALIZATION (1967)NATIONALIZATION (1967)
SETTING UP OF NATIONAL TEXTILE CORPORATION (NTC)
MAIN OBJECTIVE: EMPLOYMENT RELIEF TO THOUSANDS OF WORKERS
PRODUCTION OF CONTROLLED CLOTH
EXPERIMENT MISERABLY FAILEDMANY NTC MILLS CLOSED DOWN
Dec. 19,2002 KVIC IIT,Delhi 6
NEW TEXTILE POLICY (1980)NEW TEXTILE POLICY (1980)OBJECTIVE: DEVELOP HARMONIOUSLYMILL, POWERLOOM AND HANDLOOM
SECTORSRECOGNITION OF LACK OF
MODERNIZATION AS MAIN CAUSE OF SICKNESS
750 CRORE AS TEXTLE MODERNIZATION FUNDS IN 1986
Dec. 19,2002 KVIC IIT,Delhi 7
WTO REGIMEWTO REGIMEMEMBER OF WTOSIGNATORY TO GATT( GENERAL AGREEMENT
ON TRADE AND TARRIF)END OF ATC (AGREEMENT OF TEXTILES AND
CLOTHING) BY DECEMBER 2004.END OF QUOTA ERATO FACE THE GLOBAL COMPETITIONLIMITED TIME FOR INDUSTRY RESTRUCTURE IMPROVED QUALITY PRODUCTS AT
COMPETITIVE PRICE
Dec. 19,2002 KVIC IIT,Delhi 8
NEED OF THE HOURNEED OF THE HOURMODERNIZE TO COMPETE GLOBALLYWITHSTAND CHEAPER IMPORTS FROM CHINA,
PAKISTAN AND OTHER SOUTH-EAST ASIAN COUNTRIES
TECHNOLOGY UPGRADATION FUND SCHEME (TUFS)Rs 25 000 CRORE FOR MODERNIZATION5% RE-IMBERSEMENT OF INTEREST
CHARGED BY FINANCIAL INSTITUTIONSIN OPERATION FOR FIVE YEARS FROM APRIL
1999 – MARCH 2004
Dec. 19,2002 KVIC IIT,Delhi 9
NEED FOR KHADI MODERNIZATIONNEED FOR KHADI MODERNIZATION
SPINNINGWEAVINGCHEMICAL PROCESSING (WEAKEST
LINK)GARMENT DESIGNINGGARMENT MAKINGGARMENT FINISHING
BUDGET PROVISON
Dec. 19,2002 KVIC IIT,Delhi 10
MISSION PROJECTS IN DPRMISSION PROJECTS IN DPR
FINISHING OF KHADI GARMENTSDYEING WITH NATURAL DYESMERCERIZATION OF KHADI YARNINTRODUCTION OF WOOL/ACRYLIC
BLENDQUALITY ASSURANCE MANUALHRD PROGRAMMES
Dec. 19,2002 KVIC IIT,Delhi 11
WORKSHOP AT IIT DELHIWORKSHOP AT IIT DELHI FEB. 26-28, 2002
FINISHING TECHNOLOGIES DEMONSTRATED SOFT FINISHSTIFF FINISHENZYME FINISHSTONELESS STONE WASH FINISHWRINKLE FREE FINISH
FEED BACKSOFT AND STIFF FINISH MOST SUITABLE
Dec. 19,2002 KVIC IIT,Delhi 12
EQUIPMENTS USEDEQUIPMENTS USED
DOMESTIC WASHING MACHINE (5Kg)
DOMESTIC HOT AIR DRYER (5Kg)
NOT SUITABLE FOR PRODUCTION
Dec. 19,2002 KVIC IIT,Delhi 13
FINISHING OF KHADI GARMENTSFINISHING OF KHADI GARMENTSTECHNOLOGY DEMONSTRATIONTECHNOLOGY DEMONSTRATION
1. April 25-26,2002 Central sliver plant, Etah UP 2. June 29-30,2002 MGIRI, Wardha 3. July 11-12, 2002 Gandhi Ashram, Barabanki
July 13-15,2002 Production4. Aug. 10-11, 2002 Gramodyog Samittee, Dausa 5. Aug 31-Sept. 1,2002 Sarvodaya Sangh, Padyur 6. Sept 7-8, 2002 khadi Gr. Samitee, Nanded 7. Sept.21-22, 2002 Gandhi Ashram, Saharanpur 8. Sept 30,Oct1,2002 khadi Gr. Sansthan, Ranchi
Dec. 19,2002 KVIC IIT,Delhi 14
WORKSHOP FEED BACKWORKSHOP FEED BACKFAVOURABLE
CONVINCING RESULTS IMPROVEMENT IN KHADI QUALITY WILL ENHANCE KHADI SALE REDUCE KHADI STOCK
NON-FAVOURABLEMACHINES NOT SUITABLE FOR PRODUCTIONFINISHING IN FABRIC FORMINABILITY TO INVEST FOR MACHINES
Dec. 19,2002 KVIC IIT,Delhi 15
VISITS TO KHADI PROCESSING VISITS TO KHADI PROCESSING UNITSUNITS
Kshetriya Gandhi Ashram, BarabankiTamilnadu KVI Board, Bhavani sagarWavilal Khadi Gr. Pratisthan, Wavilal (AP) Marathwada Khadi Gr. Samitee, Ausa
(Maharashtra) Assam KVI Board, Guwahati
Dec. 19,2002 KVIC IIT,Delhi 16
GANDHI ASHRAM, BARABANKIGANDHI ASHRAM, BARABANKI
VERY GOOD FABRIC PROCESSING FACILITIES
GOOD TECHNICAL MAN POWERONLY UNIT TO ADOPT AND
COMMERCIALIZE FINISHING TECHNIQUES IN FABRIC FORM
CAN BE USED AS COMMON FACILITY
CENTRE IN UP
Dec. 19,2002 KVIC IIT,Delhi 17
TAMILNADU KVI BOARDTAMILNADU KVI BOARD ESSENTIAL MACHINES AVAILABLE
CAN BE USED AS COMMON FACILITY
CENTRE
NEED TO STRENGTHEN TECHNICAL
MAN POWER
Dec. 19,2002 KVIC IIT,Delhi 18
WAVILAL KHADI GR. WAVILAL KHADI GR. PRATISTHAN, (AP)PRATISTHAN, (AP)
INADEQUATE MACHINES
GOOD TECHNICAL MANPOWER
NEED TO PROVIDE ADDITIONAL MACHINES
NOT SUITABLE FOR COMMON FACILITY CENTRE IN PRESENT STATE
Dec. 19,2002 KVIC IIT,Delhi 19
Marathwada Khadi Gr. Marathwada Khadi Gr. Samitee, (Maharashtra)Samitee, (Maharashtra)
INADEQUATE MACHINES NEED TO STRENGTHEN TECHNICAL
MANPOWERNEED TO PROVIDE ADDITIONAL
MACHINESNOT SUITABLE FOR COMMON FACILITY
CENTRE IN PRESENT STATE
Dec. 19,2002 KVIC IIT,Delhi 20
Assam KVI Board, GuwahatiAssam KVI Board, GuwahatiNEW PROCESS HOUSE
EQUIPPED WITH ESSENTIAL MACHINES EXCEPT PADDING MANGLE
NEED TO PROVIDE PADDING MANGLE
NEED TO STRENGTHEN TECHNICAL MANPOWER
CAN BE USED AS COMMON FACILITY CENTRE
Dec. 19,2002 KVIC IIT,Delhi 21
TRANSFER OF FINISHING TRANSFER OF FINISHING TECHNOLOGYTECHNOLOGY
NEED TO IMPROVE KHADI QUALITYVALUE ADDITION THROUGH CHEMICAL
PROCESSINGNEED TO IMPROVE CHEMICALL
PROCESSING FACILITIES ON ALL INDIA BASIS
TRANSFER OF FINISHING TECHNOLOGY AND OTHER TECHNOLOGIES TO BE DEVELOPED AT IIT DELHI KHADI GROUP
Dec. 19,2002 KVIC IIT,Delhi 22
MECHANISM OF TECHNOLOGY MECHANISM OF TECHNOLOGY TRANSFERTRANSFER
NOT FEASIBLE TO START PROCESS HOUSE IN INDIVIDUAL KHADI UNITS DUE HIGH EQUIPMENT COST AND POSSIBILITY OF UNDER UTILIZATION
TECHNOLOGY TRANSFER THROUGH COMMON FACILITY CENTRE
OUT OF FIVE PROCESSING UNITS VISITED, TWO MAY BE USED AS CFC
IDENTIFY MORE PROCESSING UNITS AND STRENGTHEN THEM
Dec. 19,2002 KVIC IIT,Delhi 23
MODEL PROCESSING UNITMODEL PROCESSING UNITIT IS SUGGESTED TO SET UP MODEL
PROCESSING UNIT AT GANDHI ASHRAM, BARABANKIJUSTIFICATION
EXISTANCE OF BASIC MACHINES COMPETENT TECHNICAL MANPOWERGOOD MANAGEMENT SCOPE FOR PRODUCT DEVELOPMENT
THROUGH KHADI VIDYALAYA
Dec. 19,2002 KVIC IIT,Delhi 24
MODEL PROCESSING UNITMODEL PROCESSING UNIT
PHASE I YARN AND FABRIC PROCESSING UNIT QUALITY CONTROL LABORATORY GARMENT FINISHING UNIT GARMENT MAKING UNIT
PHASE II WEAVING
PHASE III SPINNING
Dec. 19,2002 KVIC IIT,Delhi 25
FUNDS REQUIREDFUNDS REQUIRED
GANDHI ASHRAM, BARABANKIYARN AND FABRIC PROCESSINGADDITIONAL MACHINES REQUIREDRs. Lakh
HANK MERCERIZATION MACHINE 4.0 HANK DYEING MACHINE 2 No. 1.0 SEMI-AUTOMATIC JIGGER 2 No. 3.0
TOTAL 8.0
OTHER ESSENTIAL MACHINES ALREADY EXIST
Dec. 19,2002 KVIC IIT,Delhi 26
FUNDS REQUIREDFUNDS REQUIREDGARMENT FINISHING UNIT (25 Kg PER BATCH)
Rs. in Lakh Garment dyeing/finishing machine 1.50 Hydroextractor 0.75 Tumble dryer (Optional) 1.00 Steam boiler 100 kg/hr 2.00 Vacuum ironing table 1.50 Steam iron with attached boiler 0.50 Infrastructure and installation 2.00
Total 7.75
Dec. 19,2002 KVIC IIT,Delhi 27
FUNDS REQUIREDFUNDS REQUIREDGARMENT MANUFACTURING UNIT
Rs. in Lakh Garment pattern and cutting table 0.5 Band knife cutting machine 1.00 Stitching machine (5 nos) 1.50 Accessories 1.50 Infrastructure and installation 1.50 Fusing machine 1.00
Total 7.00
Dec. 19,2002 KVIC IIT,Delhi 28
FUNDS REQUIREDFUNDS REQUIRED
QUALITY CONTROL LABORATORY 5.0
TOTAL BUDGET YARN AND FABRIC PROCESSING 8.00 GARMENT FINISHING UNIT 7.75 GARMENT MANUFACTURING UNIT 7.00 QUALITY CONTROL LAB. 5.00
TOTAL 27.75 lakh
Dec. 19,2002 KVIC IIT,Delhi 29
LONG TERM ACTION PLANLONG TERM ACTION PLAN
TECHNOLOGY MISSION FOR KHADI (3-5 YEARS)
OBJECTIVE TECHNOLOGY INPUTS TO MAKE KHADI
SECTOR COMPETITIVE
CONSTITUTION OF COMMITTEE TO DRAW LONG TERM TECHNOLOGY ORIENTED ACTION PLAN
Dec. 19,2002 KVIC IIT,Delhi 30
LONG TERM ACTION PLANLONG TERM ACTION PLAN
COMPOSITION OF COMMITTEE
EXPERTS FROM KVIC
EXPERTS KHADI INSTITUTIONS
EXPERTS FROM IIT DELHI
Dec. 19,2002 KVIC IIT,Delhi 31
LONG TERM ACTION PLANLONG TERM ACTION PLAN
TERMS OF REFERENCE Identification of technological inputs required
from fibre to finished product stage Identification of persons in khadi sector and
various other institutions who can provide the desired technical inputs through R & D.
Identification of khadi institutions for Setting up model units
Setting up technology group for technology dissemination and technology implementation follow up.
Dec. 19,2002 KVIC IIT,Delhi 32
LONG TERM ACTION PLANLONG TERM ACTION PLAN
TERMS OF REFERENCE (Contd.) Setting up quality assurance laboratories. Technical training Technical publication for innovative
technological ideas and their implementation in khadi sector.
Strengthening of khadi vidyalayas for technical man-power generation. Such a vidyalaya may be associated with each model unit.
Dec. 19,2002 KVIC IIT,Delhi 33
LONG TERM ACTION PLANLONG TERM ACTION PLANTERMS OF REFERENCE (Contd.)
Product and design development Marketing Improvement in living conditions of spinners, weavers and other
workers Any other relevant
Thinking on above lines will go a long wayin making khadi
a product of national pride.
Dec. 19,2002 KVIC IIT,Delhi 34
SUMMERY OF SUGGESTIONSSUMMERY OF SUGGESTIONS
IMMEDIATE -
SETTING UP MODEL UNIT AT GANDHI ASHRAM, BARABANKI
FABRIC PROCESSING GARMENT FINISHINGGARMENT STITCHINGQUALITY LABORATORY
Dec. 19,2002 KVIC IIT,Delhi 35
SUMMERY OF SUGGESTIONSSUMMERY OF SUGGESTIONS
STRENGTHENING OF KVI BOARD PROCESSING UNITS AT
BHAVANISAGAR (TAMILNADU)
GUWAHATI (ASSAM) INDIVIDUAL PROCESSING UNITS BY
PROVIDING FUNDS FOR NECESSARY MACHINES
Dec. 19,2002 KVIC IIT,Delhi 36
SUMMERY OF SUGGESTIONSSUMMERY OF SUGGESTIONS
LONG TERM
CONSTITUTION OF NATIONAL EXPERT COMMITTEE
WORKING FOR NATIONAL INTEREST WITH
COLLECTIVE WISDOM AND SENSE OF
HONESTY TOWARDS THE CAUSE.