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L A I INTERNATIONALL A I INTERNATIONALA Manufacturing Capabilities OverviewA Manufacturing Capabilities Overview
The Precision Manufacturing Experts.
LAI Customer Service Team:
800-840-1126 | info@LAIco.com
LAIco.com
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1. Overview of company
2. Focus industries
3. Manufacturing capabilities
4. Q & A
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Quick view: Custom fabrication of
precision components and subassemblies
Five U.S. manufacturing facilities, all IS0 9001:2008 | AS9100 certified
NADCAP certified for special processing
More than 100 manufacturing workstations
180,300 square feet of manufacturing space
Additional details: Corporate headquarters
located in Scottsdale, Ariz. 230 employees Named Inc. 5,000 Fastest-
Growing Company, 2007-10
LAI InternationalThe Precision Manufacturing Experts.
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Westminster, MD 40,000 sq. ft. 55 employees Laser cutting of tubes Waterjet cutting Laser cloth slitting Laser heat-treating Panel assembly
Westminster, MD 40,000 sq. ft. 55 employees Laser cutting of tubes Waterjet cutting Laser cloth slitting Laser heat-treating Panel assembly
A broad geographic footprint, with five facilities in four states Facilities
Phoenix, AZ 13,600 sq. ft. 20 employees Five-axis
waterjet machining
Waterjet hole-drilling
Panel assembly
Phoenix, AZ 13,600 sq. ft. 20 employees Five-axis
waterjet machining
Waterjet hole-drilling
Panel assembly
Minneapolis, MN 26,000 sq. ft. 45 employees Waterjet shaped hole-
drilling F-22 and F-35 screen
panels Waterjet R&D center
Minneapolis, MN 26,000 sq. ft. 45 employees Waterjet shaped hole-
drilling F-22 and F-35 screen
panels Waterjet R&D center
Scarborough, ME 75,000 sq. ft. 125 employees Electrical Discharge
Machining Five-axis laser cutting CNC machining Five-axis milling Datum re-qualification
Scarborough, ME 75,000 sq. ft. 125 employees Electrical Discharge
Machining Five-axis laser cutting CNC machining Five-axis milling Datum re-qualification
Tucson, AZ 8,000 sq. ft. 7 employees Advanced five-
axis laser machining and drilling
Tucson, AZ 8,000 sq. ft. 7 employees Advanced five-
axis laser machining and drilling
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Customer Base
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Focused Market Solutions
Defense
Aerospace
Power Generation
MedicalDevices
Our processes enable OEMs to focus on introducing new products that provide clean and efficient energy at an affordable cost. By integrating LAI into your design process, you can be assured your complex engineered parts will be designed for manufacturability.
Our vertically integrated processes enable manufacturers to accelerate product innovations, optimize program-driven supply chains and achieve manufacturing excellence. LAI has earned Lockheed Martin’s Corporate STAR Supplier Award for the F-22 Fighter Jet and Northrop Grumman’s Platinum Source Preferred Supplier Award for the F-35.
LAI offers complete manufacturing solutions for mission-critical defense-related applications and handles multi-tier supply chain management. LAI has the capabilities, capacity and expertise to work with large, complex defense-related programs.
LAI implements custom manufacturing solutions, including unique manufacturing equipment and cells, and has the capacity to handle production manufacturing with more than 100 machining centers. LAI’s partnerships create competitive advantage for our customers, enabling them to grow their market shares and profitability.
LAI provides innovative solutions and services for medical device applications, including precision laser welding, spiral tube cutting and EDM processing. Products include orthopedic equipment, surgical instruments and components for magnetic imaging equipment.
Industrial
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Precision Component Manufacturing
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Industry Certifications and Awards Goodrich Turbomachinery Products, approved supplier Hamilton Sundstrand, approved supplier Honeywell Engines, approved supplier Honda Aircraft Engines, approved supplier, 2009 Klune Industries, approved supplier Kongsberg Defence & Aerospace, preferred supplier, 2009 Jet Propulsion Laboratories, approved supplier Lockheed Martin Raptor of Distinction manufacturing excellence
in producing components for the F/A-22, 2004 Lockheed Martin Corporation STAR Supplier Facility Award,
2002 Lockheed Martin Aeronautics Material Management Center
STAR Supplier Award, 1997 Lockheed Martin Statistical Process Control System
Certification, 1997 Metal Works Corporation, approved supplier Micro-Tronics, approved supplier Middle River Aircraft Systems, approved supplier NASA Group Achievement Award, Cassini mission, 1998 National Association of Tooling & Machining, Superior Safety
Performance, 2001 Northrop Grumman Platinum Source Preferred Supplier, 2009 Northrop Grumman Platinum Source Supplier Award, 2008 Pratt & Whitney, Canada, approved supplier Pratt & Whitney, Hartford, Conn., approved supplier Raytheon Missile Systems, approved supplier Rolls-Royce Engines, approved supplier Schlumberger, approved supplier, 2001 Smiths Aerospace Components, approved supplier Sun Automation Group, 100-percent on-time delivery
performance certificate, 2006 Teledyne Advanced Materials, approved supplier, 1997 Warman International, approved supplier
Supplier awards, certifications and special recognition: 3M, approved supplier Aircelle/SAFRAN Group, approved supplier for
mechanical fabricated parts, 2007 BAE Systems Aircraft Business Units Register of Evaluated
Suppliers for Military Programme Activities, 2008 Babcock & Wilcox, Supplier Performance Rating System
Evaluation, 1995 Barnes Aerospace, approved supplier Boeing approval of quality system per D6-82479, 2002 Boeing Integrated Defense System — Puget Sound
Site's Small Business Supplier of the Second Quarter Award and Gold Rating for Delivery, 2004
BWX Technologies, Super Vendor Recognition for Quality, Delivery and Performance, 1997
Damrow Company, approved supplier Dresser Rand, Special Recognition, 2004 Dresser Rand, Total Quality Performance Supplier, 1996 GE Aircraft Engines Special Process Certification, hole-
making in nickel and super alloys GE Aircraft Engines, Product Integrity Supplier
Assessment, satisfactory review, 1997 GE Certified Supplier GE Customer Impact of the Year Award, 2002 GE Nuclear Energy, approved supplier, 1995 GE Johnson Technology, approved supplier GKN Aerospace, approved supplier
Quality certifications: AS9100 Rev. B Certificate AS7003 NADCAP Non-Conventional and Conventional
Machining Certificates AS7100 for Welding/Brazing Certificate AS7116 NADCAP Non-Conventional Machining Certificate
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Power Generation Products:Land-Based Turbines
Core attributes of product sector:
Products include hot-gas path components, blades, buckets, nozzle, partitions, shrouds and vanes
Sole supplier on multiple types of gas and steam turbines
Proprietary processes maximize flow characteristics and extend life cycle of parts
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Power Generation Products:Land-Based Turbines
Program Components Strategic solutions
Components for series of land-based turbines
Blades, buckets, nozzles, shrouds and vanes
Developed a process to re-qualify datums on non-conforming castings, increasing customer yields
Designed custom waterjet machining stations for drilling shaped holes including patented and trade secret innovations
Wind power turbines
Bearing cages
Development partner with customer Advanced programming and tooling Just-in-time delivery production
Land-based turbines
Bearing cages
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Power Generation Products:Land-Based Turbines
Steam-cooled turbineStage 1, 2, 3 static partsStage 1, 2 rotating parts
Steam-cooled turbineStage 1, 2, 3 static partsStage 1, 2 rotating parts
Air-cooled turbineStage 1 static parts
Air-cooled turbine Stage 1 static parts
Air-cooled turbineStage 1 static partsStage 1 rotating parts
Manufacturing a diverse range of static and rotary components for industrial gas turbines
Air-cooled turbine Stage 1 static parts
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Turbine sector
Bucket fir tree, steam turbine
Turbine nozzle
Partition, 48-inch nuclear turbine
Power Generation Products:Land-Based Turbines
Bearings
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Power Generation Products: Aircraft
Core attributes of product sector:Products include partitions, screen panels, hot-gas path components and nozzlesProprietary processes maximize flow characteristics and extend life cycle of partsLAI’s engineering and production teams coordinate supply chain management of multiple complex manufacturing processes to deliver completed components for final assemblyCertified supplier to major aerospace manufacturers
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Power Generation Products: Aircraft
Bombardier CRJ100/-200/-700/-900Bombardier Challenger 601/604/605EMBRAER 170/175/190/195ACAC ARJ21
SectorsInner support nozzlesOuter casing
Boeing 777200/200ER/200LR/200ERFreighter
SectorsBase line
Sectors Boeing 787 & 787SDream Liner
SectorsStiffenersShrouds
Air Bus A380Lockeed C-5A
Future Opportunities: Sectors Shrouds Support nozzles Stiffeners Turbine casings
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Turbine engine components and systems:ActuatorsCan and annular combustorsCombustion liners and assembliesCombustion housingsEnd capsEngine tail cones and pipesExhaust nozzle componentsFlow sleevesHigh- and low-pressure stator rings and assembliesImpingement sleevesRadial diffusersRear support coversShroudsTransition bodies and assembliesTransition rings and ductsVanes
Power Generation Products: Aircraft
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LAI manufactures highly specialized, precision-engineered components
Inner support nozzle, CFM 34 engine
Combustor cans, Rolls Royce
Power Generation Products: Aircraft
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Core attributes of product sector: Multi-tier supply chain management
of subassembly production for commercial and defense aircraft, guided missiles, space vehicles and engines
LAI’s engineering and production teams coordinate supply chain management of multiple complex manufacturing processes to deliver completed components for final assembly
Precision parts ranging from structural airframe panels and airframe components to engine liners and landing gear parts
LAI is a certified supplier to major aerospace manufacturers
Aerospace Products
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Aerospace Products
Program Components Strategic solutions
Defense aerospace
F-22 Air-Dominance Fighter Jet
F- 35 Joint Strike Fighter
Series of 20 different highly-engineered, precision-machined structural panels
Identified key process parameters for drilling process - implemented automated fault-detection/avoidance mechanisms into process to increase yields
Six Sigma project result 20% higher throughputs
Commercial aerospace
Boeing and Airbus commercial aircraft
20 different engine brackets, formed and ready for assembly
Developed efficient manufacturing processes for full production; completed lean manufacturing initiative for turnkey manufacturing from purchasing material to finishing and assembly
Airbus A340 and A380
Noise abatement liner
Developed process for rapid drilling of 100,000+ holes using five-axis abrasive waterjet as a cost-effective alternative to sand blasting
Designed advanced tooling concept to accommodate variation in formed blanks
F-22
Airbus A340
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Aerospace Products
F-35 screen panels
F-22 screen panels and rudder bump components
F-22 screen panel
Precision off-axis waterjet drilling of complex hole patterns
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Core attributes of product sector:
Multi-tier supply chain management of assemblies
Strategically aligned leading armor solutions providers
Capabilities, capacity and expertise to work with large defense-related programs, including military aircraft, ships, vehicles, armor, weaponry systems and launch equipment.
Defense Products
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Defense Products
Program Components Strategic solutions
MRAPs – Mine-Resistant Ambush-Protected military vehicles
Series of armor and close-out panel subassemblies
Combine supply chain management and throughput from multiple nationwide production facilities
Buffalo, Cougar, RG-31, Husky, M1117 ASV armored vehicles
Advanced armor panels
Worked with customer to develop and qualify armor design
Developed advanced technologies to minimize the capital required for ramp-up to full production
Handled logistics and supply chain management of producing armor kits and shipping directly to assembly site
Advanced armor, chamfered
Advanced armor panels Developed new process for advanced cutting
and processing of large armor sheets, and used Lean initiatives to improve throughput
Industrial rollers Main drive shaft bearing cages
Achieved technological innovations, including functional inspection techniques, five-axis programming from solid models, large rotary upgrades, special export packaging requirements and Just-In-Time delivery requirements
MRAP
ASV
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Defense Products
Precision-cut slotted panelsArmor, U.S. Army
Wide variety of materialsAdvanced waterjet cutting of patterns in armor plate
Close-out panel assembly
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Industrial Products
Core attributes of product sector:
Successfully engaged in contract manufacturing for heavy fabrication since 1961
Implement custom manufacturing solutions including unique manufacturing equipment and cells
Partnership creates competitive advantage for our customers enabling them to grow their market shares and profitability
Capacity for large production with more than 100 machining centers
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Industrial Products
Providing custom manufacturing solutions and prototype development
Machining of thick and difficult-to-machine materials
Laser and waterjet machining
Tube and pipe machining
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Medical Device Products
Core attributes of product sector:
Provide innovative solutions and services for medical device applications, including precision laser welding, spiral tube cutting and EDM processing
Products include orthopedic equipment, surgical instruments and components for magnetic imaging equipment
Vertically integrated processes enable manufacturers to accelerate product innovations
Supplier awards, certifications and special recognition:
3M, approved supplier Accellant GE Healthcare Lab Medical MedFab Company Medsource Philips Medical Systems Stout Medical Group Stryker, approved supplier
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Medical Device Products
Providing custom manufacturing solutions and prototype development
Surgical drill tool Flex, Inc. design Spiral laser cutting of flex pattern
Philips Orthopedic System
GE Magnetic Imaging
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Core Manufacturing Capabilities
Waterjet machining Laser machiningElectrical Discharge
MachiningCNC machining
3- and 5-axis workstations3-D cutting, trimming and drilling
Machining of complex patterns, slots and windows
CO2 and Nd:YAG wavelengths
High-speed laser cutting
Five-axis laser machining
Laser cutting, drilling, marking, welding and heat-treating
High-speed EDM Plunge EDM Wire EDM Precision hole
drilling EDM
Conventional CNC machining including welding, turning, milling, drilling, grinding, grit blasting, tumbling and cleaning
High-speed CNC machining with up to 20,000 r.p.m. spindle speed
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Additional CapabilitiesLAI produces precision components and subassemblies by integrating a solid base of manufacturing processes
In-House capabilitiesThird-party
manufacturing capabilities
Assembly Bending Certified tooling
calibration C M M inspection De-burring Drilling Engineering Flow testing Forming Grinding Grit blasting Heat-treating Kitting Milling Packaging Painting Riveting Routing Special packaging Tapping Tool making Tumbling and cleaning Turning Welding
Anodizing Broaching Chemical milling Electropolishing Finish coating Forming Hot forming Metal spinning Plating Powder coating Rolling Surface treatment
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Our Value to You
World-class process standards
Process standardization
Dedicated production environment reduces production cycle
Materials management reduces product acquisition costs
Inventory management
LAI’s Design for Manufacturing and Assembly (DFMA) teams help reduce production costs
From concept to production, LAI works closely with our customers to maintain focus on product excellence and quality
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Contact:
LAI Customer Service Team
800-840-1126
info@LAIco.com
LAIco.com
LAI InternationalThe Precision Manufacturing Experts.