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OSI Electronics Manufacturing Services Capabilities

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~ Electronics Over 35 years of continuous and successful operations PoP Process Capabilities PoP is package-on-package assembly that consists of two or more fine- pitch ball grid arrays (BGAs) stacked one on top another. In a two-piece as- sembly, the bottom package is usually a high-density logic device, while the top package is a high-capacity memory device. Both devices may contain more than one die. O.5mm pitch O.4mm pitch ONYX29 PoP Assembly Process Challenge Package & PCBwarp, variation in solder balls height may lead to open connections Solution Bake and dry box process control for PoPand PCB.Developing ball-dipping method using solder paste for PoPassembly and rework OSI Electronics Manufacturing Capabilities OSI Electronics is a Lead-Free qualified factory that can manufacture the PCBAs in both lead-free and leaded processes. We have the advanced equipment and manufacturing process capabilities on the following: • PoPassembly and rework using advanced SMT robotic station. • Screen printer with 2D paste inspection • Advanced SMT pick-a-place machines that are capable of placing 01005 & OAmm pitch uBGA •10- Zone Lead-Free approved convection reflow ovens • Wave soldering & Thru-Hole connector rework Memo OMAP Processor FtKlUFw P"rlll PCB Source: T1 Package-on-Package (PoP) structure ONYX29 PoP Assembly Process For more information contact: Sales Corporate Headquarters: 805-499-6877 www.osielectronics.com
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Page 1: OSI Electronics Manufacturing Services Capabilities

~ Electronics Over 35 years of continuous and successful operations

PoP Process Capabilities

PoP is package-on-package assembly that consists of two or more fine-

pitch ball grid arrays (BGAs) stacked one on top another. In a two-piece as-

sembly, the bottom package is usually a high-density logic device, while the

top package is a high-capacity memory device. Both devices may contain

more than one die.

O.5mm pitch

O.4mm pitch

ONYX29 PoP Assembly Process

ChallengePackage & PCBwarp, variation in solder balls height may lead to open connections

SolutionBake and dry box process control for PoPand PCB.Developing ball-dipping methodusing solder paste for PoPassembly and rework

OSI Electronics Manufacturing Capabilities

OSI Electronics is a Lead-Free qualified factory that can manufacture the PCBAs in bothlead-free and leaded processes.

We have the advanced equipment and manufacturing process capabilities on the following:

• PoPassembly and rework using advanced SMT robotic station.

• Screen printer with 2D paste inspection

• Advanced SMTpick-a-place machines that are capable of placing 01005 & OAmm pitch uBGA

• 10- Zone Lead-Free approved convection reflow ovens

•Wave soldering & Thru-Hole connector rework

Memo

OMAP Processor FtKlU FwP"rlll

PCB

Source: T1 Package-on-Package (PoP) structure

ONYX29 PoP Assembly Process

For more information contact: Sales Corporate Headquarters: 805-499-6877 www.osielectronics.com

Page 2: OSI Electronics Manufacturing Services Capabilities

Southern California NPI Center

MY1 00 Line - Ability to accept cut tape

• Intelligent feeders that can be loaded while machine is in operation

• Accommodates board size from 2"x 2"to 20"x 17.4"

• Electrical and dimensional component verification on the fly

• 176 feeders allow for a single set up for the majority of runs

• Ability to place 01005, FC,CSP,to uBGA's

Over 35 years of continuous and successful operations

Dedicated NPI process established within the Camarillofactory

The NPI Department has its own document control andprocess engineering support, a dedicated NPI Buyer andassociated staff

We have a dedicated NPIlinewhich is supported by our new

MY Data, MYl 00 Line

Camarillo NPI Center - Flying Probe Camarillo NPI Center - X Ray Machine

Minimal up frontNRE

Short programmingtime

70 degree ObliqueAngle Views360 degrees aroundthe entire inspectionarea

Automated andmanual BGAanalysis

Engineering Services051 Electronics desires to be involved at the inceptionof the program.The most cost effective time to find and fixdefects is at the initial requirements stage.

We are able to provide this valuable manufac::turing feed-back when provided the following information:

• ASCII Output of the CAD data• Fabrication drawing - DXF,Gerber or PDF• Assembly drawing - DXF,Gerber or PDF• Parts List - .XLS is preferred• Schematic - PDF is preferred

DFM Feedback Example

Hole drilled in SMT pad -this will lead to insufficientsolder, as solder will fill thehole.

051 Electronics recommends removing vias from pads,or add a note on the PCBfabrication drawing indicatingthat the PCBsupplier must epoxy fill the via.

For more information contact: Sales Corporate Headquarters: 805-499-6877 www.osielectronics.com


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