Large Motor Solutions - Moog Inc. · dynamics in the industry and an ... Sizes 630 and 1,000 Large...

transcript

WHAT MOVES YOUR WORLD

ADVANTAGES

• Highpowerandhighdynamicservomotorsprovidehighmachineproductivity

• Scalablesystemarchitecture,customizablehardwareandcollaborativeengineeringsupportreducemachinedevelopmenttimeandincreaseflexibility

• Integratedsystemincorporatesthelatestenergymanagementandmotioncontrolknowhowtoprovideyourcustomerswithworld-classperformance

• Collaborativeglobalsupportfromdesigntocommissioningtoaftermarketservicesincludestools(e.g.,sizing,exampledesign)andtrainingtohelpyourteams

• Qualifiedmotionsystemwithasupplychainabletomeetyourdeliverytimeframesanduptimeexpectations

KEY APPLICATION MARKETS

• Servopressforautomotiveandindustrialmarkets

• Marinedeckmachinery• Industrialmachinery• Oilandgasexploration

LARGE MOTOR SOLUTIONSDeliveringanintegratedsystembasedonaqualifiedarchitectureforhighservopressproductivity

Customersseekinghighthroughputfornextgenerationmachinesoftenexperiencechallengesfindingaqualifiedelectro-mechanicalsolutionwithhighdynamics,hightorqueandreliableoperation.Tohelpthesecustomers,Moogisofferinganewprimarymotionsystemforservocontrolfrom139kWto1MWwiththehighestdynamicsintheindustryandanintegratedsystemarchitecturethatprovidescost-savingenergymanagementandhigherproductivity.

Theresultisarobustservosolutiontohelpmachinebuildersdeliverhighperformanceservopressesfor300Tandlargermachineswiththeadvantagescustomersareseeking.Ourdesignisbasedonourprovenhardwareandyoucancountonthisqualifiedsolutiontooperatereliablywithminimaldowntime.

Ourintegratedsystemconsistsofhighpowerservomotors,servodrives,controllers,anenergymanagementsystem,powersuppliesandsoftwaretotransformelectricalenergyintomotion.Tominimizethetimerequiredtobringyournewmachinetomarket,ourofferingincludescollaborativeengineeringsupporttohelpyousimplifyintegrationchallengesandtoolstofacilitatequickermachinedesignandcommissioning.

Weknowmachinebuildersrequireflexibilitysooursystemiscustomizableatboththeproductandsystemlevel.Forexample,oursystemarchitecturescalesfrom139kWto1MWandweofferconvection,fan-cooledandwater-cooledoptions.Youcancountonourbest-in-classproductswithhighpowerandhighdynamicperformancetohelpyouimproveproductivity,minimizedowntimeandbringyournewmachinetomarketfaster.

Sizes630and1,000LargeMotorSolutionsfor300TandLargerServoPresses

SPECIFICATIONS

Motor Length G87 B010H(S)

B030H(S)

B011H(M)

B031H(M)

B012H(L)

B032H(L)

Cooling --- ForcedAir Liquid Forced

Air Liquid ForcedAir Liquid

PeakTorque(Mmax)Nm(lb-ft)

8,300(6,122)

12,500(9,220)

20,050(14,788)

PeakPower(Pmax)

kW(hp)

391(524)

589(790)

946(1,269)

PeakCurrent(Imax)

Arms 900 1,250 2,100

NominalTorque(Mrat)

Nm(lb-ft)

2,150(1,586)

3,400(2,508)

3,500(2,581)

5,400(3,983)

5,300(3,909)

8,150(6,011)

NominalSpeed(nN)

rpm 615 615 615

NominalCurrent(IN)

Arms 225 360 315 540 540 835

NominalPower(PN)

kW(hp)

139(186)

219(294)

225(302)

348(467)

342(459)

526(705)

ContinuousStallTorque(MCS)

Nm(lb-ft)

3,450(2,545)

4,150(3,061)

4,650(3,430)

6,300(4,647)

9,050(6,675)

10,450(7,708)

ContinuousStallCurrent(ICS)

Arms 365 440 420 560 930 1,075

MaximumSpeed(nmax)

rpm 710 695 705

VoltageConstant(kE)

Vrms/100rpm 66.7 71.5 68.6

MotorWeight kg(lbs)

1,375(3,031)

1,300(2,866)

1,650(3,638)

1,575(3,472)

2,150(4,740)

2,050(4,520)

Inertia(J) kg-m2(lb-ft2)

4.0(95)

5.8(138)

8.9(211)

Notes:

I. MotortestedwithQty.2or4MoogHTDServoDriveswithoptimumcontrolstrategy.

II. Performancesaredeclaredat700VDCbusvoltage.

III. Differentlowerandhigherspeedoptionsareavailable.

IV. Liquid-cooledmotorperformancesaredeclaredat25°C(77°F)waterinlettemperatureand25l/min(6.6gpm)flowrate.

V. Fancooledmotorsperformancesaredeclaredat25°C(77°F)ambienttemperature.

1. S2Duty–NTCurvewithoutFieldWeakening(FW)2. S2Duty–NTCurvewithFW3. NPCurvewithFW4. NPCurvewithoutFW5. S1Duty–LiquidCooled6. S1Duty–FanCooled

LMS 630 MOTOR - TECHNICAL DATA

DIMENSIONAL DETAILS

LMS630 FAN COOLED

LMS630 LIQUID COOLED

MODEL A(mm(in)) SHAFTEXTENSIONTYPES*

G87-B010H-XXX 792(31.2) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B011H-XXX 912(35.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B012H-XXX 1,142(45.0) Spline,BlindHollowShaft

G87-B030H-XXX 792(31.2) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B031H-XXX 912(35.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B032H-XXX 1,142(45.0) BlindHollowShaft

*ContactMoogformoreinformationondimensionaldetails

SPECIFICATIONS

Motor Length G87- C010H (S)

C030H(S)

C011H(M)

C031H(M)

C012H(L)

C032H(L)

Cooling --- ForcedAir Liquid Forced

Air Liquid ForcedAir Liquid

PeakTorque(Mmax)Nm(lb-ft)

28,500(21,021)

50,000(36,878)

71,500(527,357)

PeakPower(Pmax)kW((hp)

812(1,089)

1,202(1,612)

1,309(1,755)

1,423(1,908)

PeakCurrent(Imax) Arms 1,860 2,657 3,100 3,100

NominalTorque(Mrat)Nm(lb-ft)

7,337(5,411)

9,366(6,908)

15,500(11,432)

20,000(14,751)

25,000(18,439)

30,500(22,496)

NominalSpeed(nN) rpm 320 475 320 235NominalCurrent(IN) Arms 450 825 942 1,275 1,025 1,275

NominalPower(PN)kW(hp)

246(330)

466(625)

519(696)

670(898)

615(824)

751(1,007)

ContinuousStallTorque(MCS)

Nm(lb-ft)

10,350(7,634)

13,520(9,972)

20,750(15,304)

24,000(17,701)

29,200(21,537)

30,500(22,496)

ContinuousStallCurrent(ICS)

Arms 635 1,200 1,140 1,300 1,200 1,275

MaximumSpeed(nmax) rpm 390 550 435 265VoltageConstant(kE) Vrms/100rpm 76.2 108.9 120 163

MotorWeight kg(lbs)

3,330(7,341)

3,230(7,121)

4,400(9,700)

4,300(9,480)

5,475(12,070)

5,375(11,850)

Inertia(J) Kg-m2(lb-ft2)

26.4(626)

43.4(1,030)

60.6(1,438)

Notes:

1) MotortestedwithQty.5MoogHTDServoDriveswithoptimumcontrolstrategy.

2) Performancesaredeclaredat700VDCbusvoltage.

3) Liquid-cooledmotorperformancesaredeclaredat25°C(77°F)waterinlettemperatureand50l/min(13.2gpm)flowrate.

4) Fan-cooledmotorsperformancesaredeclaredat25°C(77°F)ambienttemperature.

1) S2Duty–NTcurvewithoutFieldWeakening(FW)2) S2Duty–NTcurvewithFW3) NPcurvewithFW4) NPcurvewithoutFW5) S1Duty–Liquidcooled6) S1Duty–Fancooled

Torque

SpeednN 1.5 * nNnmax

Base Speed

Torque and Power Characteristics

LMS 1000 MOTOR - TECHNICAL DATA

DIMENSIONAL DETAILS

LMS1000 FAN COOLED

LMS1000 LIQUID COOLED

G87-C010H-XXX 1,115(43.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C011H-XXX 1,415(55.7) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C012H-XXX 1,715(67.5) Spline,BlindHollowShaft

G87-C030H-XXX 1,115(43.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C031H-XXX 1,415(55.7) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C032H-XXX 1,715(67.5) Spline,BlindHollowShaft

*ContactMoogformoreinformationondimensionaldetails

HIGH TORQUE DENSITY (HTD) SERVO DRIVE (G877-283)

SERVO DRIVE

TheHTDServoDriveisadigitalmotorcontrolplatformdesignedtooperatepermanentmagnetsynchronousmachinesfromacommonDCBusoverarangeofPWMfrequencies.

TheHTDServoDriveoffersrealtimeindustrialcontrolthroughEtherCATcommunicationsandsupportsmultiplepositionfeedbackprotocolsusinganencoderorrevolverinterface.TheuniquefeatureoftheHTDisitscustomopticalinterfacethatallowsupto16servodrivestobeoperatedinparallelonasinglemulti-windingmachine.

Highcontinuousandpeakcurrentscapabilitiesallowhighpeak-torquelevelstobeachievedfromstandardizedproducts.

SwitchingFrequencyFSW

AmbientTemperature

RatedVoltage

RatedOutputCurrentPeakOutputCurrent

Maximumheatsinktemperature45°C(113°F).ThermalfoldbackandRMSprotection

Continuous Stall/0Hz Continuous Stall/0Hz DurationkHz °C(°F) VDC Arms ADC Arms ADC s

G877-283

+40(+104)

750 283 400 640 905

23 750 240 339 600 8494 750 195 276 550 7785 750 160 226 520 735

Other Specifications

Torque/Velocity/PositionCommand Analog/EtherCAT

Self-protection DCBus:OvervoltageandUndervoltage,Bridge/AmbientandMotorThermalFaults,AmplifierShortCircuitProtection.

CommissioningInterface RS232,EthernetFault/Status FeedbackviaEtherCAT/DigitalI/O/7-SegmentDisplayEnvelope/Weight WxHxD270x660x370mm(10.6x26x14.6in)/~50kg(110lbs)Safetystandards ComplieswithEN61800-5-1/UL61800-5-1EMCStandard ComplieswithEN61800

OperationTemperature 0to+40°C(+32to+104°F)Humidity 5%to85%,non-condensing

CASE STUDY

WORKING TOGETHER FOR MAXIMUM PRODUCTIVITY

MOOG GLOBAL SUPPORT

MoogGlobalSupportisourpromisetouseadynamicandcollaborativeapproachtohelpyousolveyourmachinechallenges.Whetheryouaredevelopinganewgenerationmachineorneedideasandsupportforanexistingdesign,itreflectsourcommitmenttokeepingyourmotioncontrolproductsandsystemsrunningatpeakperformancebyprovidingresponsivesupport.Aroundtheglobein25countries,localteamsoftrainedMoogtechniciansareonstandbywiththeservicesyouneedfromexpressrepairstoexchangeprograms,andon-sitetechnicalsupport.

Therangeofservicesweofferisextensivetomatchyourneeds,yourindustryandthetechnologyofyourproduct.Ourcommitmenttoyougoesbeyondtheinitialcollaborationandinvolvesathoroughunderstandingofyourapplication,yourtechnicalneedsandyouroverallobjectives.GlobalSupportisasreliableandflexibleasourproducts.

Moogprovidestoolstosupportthedesignandcommissioningofyourmachinesandbyworkingtogetherweminimizethetimetobringnewmachinestomarket.

• Ourglobalonsitecommissioningsupportteamswillbetherewhenyouneedthem• Wewillensureyourengineershavetheknowledgetoapplylargepowerservosystemsthoughourspecializedtraining

• Globalpresencewithsupportavailableinpersonandthroughouronlineportals• LocalsalesandapplicationsengineeringteamsaretrainedtoapplyLMSandarereadytoworkwithyou

Visitwww.moogglobalsupport.com tofindaservicecenternearyou.

AKoreanmanufacturerofmechanicalmetalformingpressesrangingfrom100Tto1,200TwasseekingtodevelopitsfirstelectricServoPress.Thedriverwastheintroductionofhighstrengthsteelsandalloysintotheautoindustryrequiringtheuseofservocontroltechnologyinmechanicalpressestopreventfatigueinitiationsitesintheformedparts.

The Request

DevelopanelectricalsolutionthatprovidesfullservomotioncontroloftheServoPresswhiledelivering1,200Tofforceat30strokesperminute.Thesystemmustmanageenergytransferfromthepowergridandstoreenergytodeliverpeakpower.

The Solution

Moogleverageditsscalablemotioncontrolarchitectureandhighpowerservomotorstodelivera

solutiontothecustomerthatmanagesupto2MWofinstan-taneouspowerandprovidesfullmotioncontroloftheServoPress.Ourengineersworkedcloselywiththecustomerduringthedesignphaseofthemachine,sharingelectricalschematicsandpowermanagementstrategieswiththecustomer’sengineeringteam.

Moog’shighpowerServoMotorshavethehighestdynamicresponseintheindustry,enablingthemachineproductivitytobemaximizedandachievethetargetof30strokesperminute.

The Result

Bycloselycollaboratingwithourcustomersfromdesignthroughcommissioning,thedevelopmenttimeforthemachinewasreducedandthecustomerwasabletointroduceanewrangeofServoPressMachineswithminimalcommercialrisk.

Moog has offices around theworld.Formore information or the officenearest you, contact us online.

info@moog.com Moog is a registered trademark of Moog Inc. and its subsidiaries. All trademarks as indicated herein are the property of Moog Inc. and its subsidiaries. ©2017 Moog Inc. All rights reserved. All changes are reserved.

LMS Series Servo Motor Laasner/Rev. B, August 2017 CDL49471-en

This technical data is based on current available information and is subject to change at any time. Specifications for specific systems or applications may vary.

Forproductinformation,visitmoog.com/industrialForserviceinformation,visitmoogglobalsupport.com

ENERGY MANAGEMENT STRUCTURE

Energy Topology Available Moog Building Blocks Customer's Press Machine

Public Grid

Large Motor

ApplicationSoftware

MotionController

Sub Station

Plant Light, Heatand Cooling etc.

Servo Drive

• Flow of Engery and Regenerative Energy• Flow of Control Signal

EnergyStorage

Power SupplyUnit

ENERGY MANAGEMENT STRUCTURE TO REDUCE THE COST OF ENERGY IN YOUR MACHINE

ThelocalenergymanagementsystemthatMooghasdesignedfortheLargeMotorSolutionshastwoprimarybenefitsforcustomers:

• Minimizestheenergyrequirementsfromthepublicnetworktosaveenergycosts• Providesthehighestdynamicperformanceforhigherproductivityandsmoothoperationforbetterfinishedpartquality

TheadvancedregenerativepowersupplydesignedbyMoogengineersmeetstheenergyrequirementsofamodernservopressandenablescustomerstorecoverenergyfromthesystem.Therecoveredenergycanbeusedinotherpartsofthefacilityorreturnedtothepublicnetwork(Grid),providingsignificantenergycostsavings.

Moog’sdedicatedservopressapplicationsoftwarehas13motiontypesandsixoperationmodeswithmotionderivedfromposition,speedandtime.Anintegratedjerkcontrolstrategyguaranteessmoothoperationthroughoutthemovementoftheservopress.Theapplicationsoftwareincombinationwiththemotioncontrollerandservodriveprovidetheoptimumuseofenergywiththehighestperformancepossible.

Findouthowourmotioncontrolexpertiseandworldclassproducts,solutionsandservicescanhelpsolveyourmachinechallenges.

Large Motor Solutions - Moog Inc. · dynamics in the industry and an ... Sizes 630 and 1,000 Large...

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