Post on 22-Jul-2020
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High productivity Gang type6-Inch Global compact Turning center
Lynx 2100G
02 /
Product Preview
Basic Information
Structure
Detailed
Information
Standard / Option
Cutting
Performance
Applications
Diagrams
Specifications
Customer Support
Service
Lynx 2100GAchieves high productivity even in long time continuous operation in a small space with an improved design
for thermal displacement reduction and more compact installation area. Especially, it shows excellent
performance in unmanned machining through easy automation.
Lynx 2100G
03 02 /
Contents
02 Product Overview
Basic Information
04 Basic Structure
Detailed Information
06 Standard /
Optional Specifications
08 Cutting Performance
09 Applications
12 Diagrams
15 Machine /
CNC Specifications
18 Customer Support Service
Outstanding PerformanceHighly powerful cutting capacity with
maximum 18.5 kW spindle power
Improved spindle frame and low-vibration
structure of feed axes and bed surface
deliver higher productivity over long
periods of operation.
Increase of Spatial EfficiencyCompact footprint over 20% comparing to
the previous model
Common use of right side & rear side chip
conveyor enables chip disposal direction
changes without change of coolant tank
Enhanced User ConvenienceEco-friendly grease lubrication for easy
maintenance and cost saving.
Easy to apply various automation systems
without retrofitting lots of existing structure
04 /
60˚ slant integral type bed with roller type LM guideway on all axes ensures low vibrations and highly efficient chip disposals.
Basic Structure
Largest MachiningArea
Ø170 mm x 330 mm Max. machining area and 51 mm bar working diameter provide the largest machining capacity in 6” chuck class
Chuck Size Machining Area Bar Working Diameter
6 inch Ø170mm(6.7inch) X 330mm(13.0inch) 45mm(1.8inch) / 51mm(2.0inch)
X-axis
Z-axis
Roller type LM guide
Rapid traverse
Xaxis 30 m/min
Zaxis 36 m/min
Travel distance
Xaxis 450 mm
Zaxis 340 mm
(1181.1 ipm) (17.7 inch)
(1417.3 ipm) (13.4 inch)
Product Preview
Basic Information
Structure
Detailed
Information
Standard / Option
Cutting
Performance
Applications
Diagrams
Specifications
Customer Support
Service
Max. Turning D
iameter
ø 170 mm
( 6. 7 inch)
Max. Turning Length
330 mm(13.0 inch)
Lynx 2100G
05 04 /
Space efficiency
More compact structure makes it easy to install even in a small space.
Achieved high-precision machining by improving spindle heat displacement. Max 18.5 kW high power spindle motor supports highprecision and heavyduty cutting, improving productivity.
Spindle
Max. Power
18.5 kW
Max. torque
118 N.m
Max. Speed
6000 r/min
2327 mm
2090 mm
1600 mm
1400 mm
Previous Model
Foot Print
Min. 20 %
(24.8 Hp)
(87.1 lbf-ft)
06 /
Standard / OptionalSpecifications
Various optional features are availablefor customer-specific work environments.
● Standard ◦ Optional Require technical consultation
NO. Description Features Lynx 2100G
1
chuck
6 inch
2 8 inch
4 No chuck
5Jaw
Soft Jaw
6 Hard Jaw
7Chucking option
DUAL PRESSURE CHUCKING
8 CHUCK CLAMP CONFIRMATION
9 Tailstock No Tailstock
10Coolant pump
1.0 bar
11 Increase powe (4.5/7/10/14.5/20 bar)
12
Coolant options
Oil skimmer
13 Coolant pressure switch
14 Coolant level switch : Sensing level - Empty / Low / Enough / Full
15 High Coolant Interface
16 Chuck coolant
17 Coolant gun
18
Chip disposal
options
Rear type chip conveyor
19 Side type chip conveyor
20 Chip bucket
21 Air blower
22 Mist collector
23
Measuring &
automation
Part catcher with parts box
24 Part catcher with parts conveyor
25 Auto door
26 Cut-Off Confirmation
27 Work / Tool Counter
28 Robot interface (PMC I/O, PROFIBUS)
29 Bar feeder interface
30
Standard devices
Frontdoorinterlock
31 Manualbook
32 installationparts
33 safety sticker
34 Worklight
35 Standard operation tools
36 Footswitch
37
Others
Tool load monitoring system
38 signal tower
39 Air gun
40 Air Conditioner For Electric Cabinet
41 Light For Electric Cabinet
42 Extra M-Code (4ea)
43 Automation power off
Lynx 2100G
Product Preview
Basic Information
Structure
Detailed
Information
Standard / Option
Cutting
Performance
Applications
Diagrams
Specifications
Customer Support
Service
07 06 /
Peripheral Equipment
Grease Lubrication System
The standard grease lubrication system eliminates the need for an oil skimmer and reduces lubrication costs by about 80% compared to oil lubrication.
80%
Yearly maintenance cost
Max.
Coolant Chiller
Detachable coolant chiller is recommended to keep thermal error minimal and gethigher machining precision.
Coolant Chiller
Coolant Tank
Chip Conveyor
Chip conveyor type Material Description
Hinged belt SteelMost typical type of chip conveyor. Appropriate for steel materials generating chips of length of 30 mm or more.
Screw (auger) SteelChip conveyor with smallest footprint. Demands 80% of footprint comparing to hinged belt.
Magnetic scrapper Cast ironChip conveyor with magnet equipped: Appropriate for cast iron workpieces generating fine chips.
Rear Type
Side Type
The chip conveyor can be configured in a side or rear layout to meet the demands of the work environment.
Long Short Needle Sludge
Hinged belt type*Most typical type of chip conveyor. Appropriate for steel materials generating chips of length of 30 mm or more.
Magnetic scrapper type**Chip conveyor with magnet equipped. Appropriate for cast iron workpieces generating fine chips.
Screw (auger)Chip conveyor with smallest footprint. Demands 80% of footprint comparing to hinged belt.
○ : Suitable, △ : Possible, X : Not suitable
Carbon steel Cast iron Aluminium
Long Short Needle Short Sludge Long Short Needle
Hinged belt type* ○ △ X △ X ○ △ X
Magnetic scrapper type** X ○ △ ○ △ X ○ △
Collet chuck Coolant Blower
The collet chuck is ideal for loading workpiece of small diameter and light weight.
Part catcher
The part catcher automatically accepts parts completed of machining, and ejects them out of the system.
Mist collector
The mist collector absorbs airborne oil vapor and fine dusts in the system to improve working environment.
The device shows current status of the machine.
Singnal tower Oil skimmer
The oil skimmer keeps coolant and lubricant isolated from each other for extending lifecycle of coolant.
MaterialMagnetic scrapper type
* In case of “Long chip” arising, technical consultation is required to check a condition of well-discharging chip disposal.
08 /
O.D turning
Cutting speed m/min (ipm) 358(14094.5)
Feed mm/rev (ipr) 0.3(0.0)
Spindle speed r/min 1500
Cutting depth mm (inch) 3.5(0.1)
Chip removal rate cm3/min (inch3/min) 393(24.0)
U-drilling
Cutting speed m/min (ipm) 80(3149.6)
Feed mm/rev (ipr) 0.15(0.0)
U-drill dia. mm (inch) 27(1.1)
Chip removal rate cm3/min (inch3/min) 179(10.9)
Roundness
Feed mm/min (ipm) 0.1(0.0)
Cutting depth mm (inch) 0.2(0.1)
Spindle speed r/min 4000
Roundness (㎛) 0.7
Roughness (㎛) Ra 0.14
Ball machining roundness
Roundness (㎛) 4.0
Roughness (㎛) Ra 0.97
Machining Performance
Strong cutting performance enables to make excellent productivity
Machining Accuracy
Continuous efforts to reduce vibration and thermal displacement realize machining stability and tool life extension
4.0 D
Comparing to previous model
Finish I.D turning
Comparing to previous model
Comparing to previous model
Comparing to previous model
15 %
15 %
60 %
45%
Material :
Carbon Steel(SM45C)
Material :
Aluminium
I.D turning (Rough / Finish)
Cutting speed m/min (ipm) 200/200(7874.0/7874.0)
Feed mm/rev (ipr) 0.3/0.1(0.0/0.0)
Spindle speed r/min 863/798
Tool diameter mm (inch) 40/40(1.6/1.6)
Tool length mm (inch) 3.5D/4.0D(0.1/0.2)
Lynx 2100G
Product Preview
Basic Information
Structure
Detailed
Information
Standard / Option
Cutting
Performance
Applications
Diagrams
Specifications
Customer Support
Service
09 08 /
4.0 D
DOOSAN Conversational programming software for PC
• Easy to learn for beginners• Time savings in programming• Reduce processing cycle time
SKETCH-TURN
Apply Fanuc CNC on the Doosan machine to fulfill best performance and productivity
DOOSAN-FANUC i
Easy Operation Package
User-friendly OP Panel
The operation panel of new design enhances operating convenience by common buttons and tposiioning, and uses qwerty type keyboard for easy and fast operation.
• USB & PCMCIA card (Std.)
• Ergonomic new design
• Easy to put button switch for attached option
Daily production count
Tool life management
Tool load monitoring
Enable to check tool life and counter function for each tooling in one screen.
During cutting operation, abnormal load caused by wear or damage of the tool is detected and an alarm is triggered to prevent further damage.
Managing production volumes by counting the number of each machining program running on the machine.
Improve Productivity
Reduced non-cutting cycle time
10%
Non-cutting time during machining process is dramatically reduced to guarantee the highest productivity.
Cycle Time
Non
-cuttin
g
Non-cutti
ngCutting
Cutting
10 /
Lynx 2100G
AutomationApplications
Various optional featuresare available to satisfycustomers’ specific machining applications.
※일부 EOP는 10.4인치 디스플레이에서 지원됩니다.
In order to optimize the production of components with various shapes and materials, system engineering activities such as configuration of additional devices, process design and software are important based on high-performance machine tools.
Customer Support Process
Customer
Technical Meeting Following Agreement
Customer Testing & Delivery
CounselingApplication
Proposal
Onsite Installation & Test Operation
Sales Network
Technical Meeting Preceding Proposal
Chuck Gantry Loader Robot
Advance Analysis of Investment Feasibility
Technical Consultation
Basic engineering such as process design, manufacturing, and test
Differentiated engineering such as productivity and process reliability
Technical ValidationApplication
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Basic Information
Structure
Detailed
Information
Standard / Option
Cutting
Performance
Applications
Diagrams
Specifications
Customer Support
Service
11 10 /
Bearing Automation solutionOptimized solution for bearing parts machining. loading and unloading system are fully optimized for bearing parts makes powerful productivity than any other solution.
50 % Improved
[Improvement] Bearing loading unloading time
Lynx 2100G
Previous model 4 ~ 5 sec
2.99 sec
Ball Bearing
Thrust Bearing
Outer Race
Inner Race
Rolling Elements “Balls”Cage
Taper Bearing
Ball Bushing Bearing
Workpiece Range
INNER
OUTER
Group A (Ø) B (Ø) C (Ø) D (mm)
A 25 ~ 49 15 ~ 41 10 ~ 34 10~25
B 49 ~ 70 41 ~ 53 34 ~ 44 10~35
C 70 ~ 90 63 ~ 72 53 ~ 62 25~50
Group A (Ø) B (Ø) C (Ø) D (mm)
A 25 ~ 49 20 ~ 41 15 ~ 35 10~25
B 49 ~ 70 41 ~ 60 34 ~ 50 10~35
C 70 ~ 90 63 ~ 70 60 ~ 69 25~50
External Dimensions
Top View
Front View Side View
System configuration
➊ New Solution with Lynx 2100G
➋ Chip conveyor
➌ Transformer
➍ Hopper
➎ Elevator
➏ Upper conveyor
➐ Lower conveyor
2380
(93.
7)
2330
(91.
7)
2110
(83.
1)83
0 (3
2.7)
4020 (158.3)
900 (35.4)
650 (25.6)
2090(82.3)
380(15.0)
260(10.2)
1400(55.1)
720(28.3)
C
D
B
A
C
D
B
A
C
D
B
A
C
D
B
A
➋
➍
➎
➏
12 /
Unit : mm (inch)
Tooling system
* : 선택사양표준공급품
□ 20 x □ 20
Drill SocketsMT#1 MT#2
Boring Sleeveø10(ø0.4) ø12(ø0.5) ø16(ø0.6)ø20(ø0.8) ø25 (ø1.0)
U-Drill Cap
Single Holder (1ea)
Double Holder (1ea)
Boring Holder (2ea)
*MT#3
* ø8
Standard
Lynx 2100G
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Detailed
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Standard / Option
Cutting
Performance
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DOOSAN FANUC i
Spindle Power – Torque Diagram
Spindle speed : r/min
Pow
er :
kW (H
p)
Max. spindle speed
6000 r/min
Max. spindle motor torque
(87.1 lbf-ft)118 N·m
Torq
ue :
N·m
(ft-
lbs)
Max. spindle motor power
18.5 (24.8 Hp)
kW
118 (87.1)
70 (51.7)
52.5(38.7)
95.5 (70.5)
600035002000
250015001000100
Cont.
S3 15%S3 25%
S3 40%
Cont.
S3 15%S3 25%
S3 40%
18.5 (24.8)15 (20.1)
11 (14.8)
8.3 (11.1)
6.2 (8.3)
13 12 /
External Dimensions
Unit : mm (inch)Lynx 2100G
Top View
Front View
100(3.9)
ELECRIC CABINET
SPINDLE CENTER
SPINDLE CENTER
SPINDLE NOSE
(DOOR OPEN SPACE)540(21.3)
2090(82.3)
3024(119.1)
(200L)(440.9lb)
800(
31.5
)
537(
21.1
)14
00(5
5.1)
1642
(64.
6)
1060
(41.
7)
350
(13.
8)
2123
(83.
6)
100(3.9)
ELECRIC CABINET
SPINDLE CENTER
SPINDLE CENTER
SPINDLE NOSE
(DOOR OPEN SPACE)540(21.3)
2090(82.3)
3024(119.1)
(200L)(440.9lb)
800(
31.5
)
537(
21.1
)14
00(5
5.1)
1642
(64.
6)
1060
(41.
7)
350
(13.
8)
2123
(83.
6)
14 /
Working RangeUnit : mm (inch)
44(1.73)
3(0.12)
210(8.27)
225(
8.86
)
550(
21.6
5)
50(1
.97)
85(3
.35)
39 50 50 71
(1.54)(1.97) (1.97) (2.80)
14(0.55)
23(0.91)
149
(0.5
5)(0
.35)45
0(17
.72)
225(
8.86
)
STD.6" :340(13.39)OPT.8" :314(12.36)
STD.6" :33(1.3)OPT.8" :39(1.54)
STD.6" :91(3.58)OPT.8" :111(4.37)
STD.6": Ø169(6.65)
Ø170(6.69)
Ø450(17.72)
OPT.8" :Ø210(8.27)
STD.6" :168(6.61)OPT.8" :194(7.64)
X-ax
is st
roke
44(1.73)
3(0.12)
210(8.27)
225(
8.86
)
550(
21.6
5)
50(1
.97)
85(3
.35)
39 50 50 71
(1.54)(1.97) (1.97) (2.80)
14(0.55)
23(0.91)
149
(0.5
5)(0
.35)45
0(17
.72)
225(
8.86
)
STD.6" :340(13.39)OPT.8" :314(12.36)
STD.6" :33(1.3)OPT.8" :39(1.54)
STD.6" :91(3.58)OPT.8" :111(4.37)
STD.6": Ø169(6.65)
Ø170(6.69)
Ø450(17.72)
OPT.8" :Ø210(8.27)
STD.6" :168(6.61)OPT.8" :194(7.64)
X-ax
is st
roke
Lynx 2100G
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15 14 /
Lynx 2100G Description Unit Lynx 2100G
Capacity Swing over bed mm (inch) 535 (21.1)
Max. Turning diameter mm (inch) 170 (6.7)
Max. Turning length mm (inch) 330 (13.0)
Chuck size inch 6 {8}*
Bar working diameter mm (inch) 45 {51}*
Travels Travel distance
X axis mm (inch) 450 (17.7)
Z axis mm (inch) 340 (13.4)
FeedratesRapid traverse rate
X axis m/min (ipm) 30 (1181.1)
Z axis m/min (ipm) 36 (1417.3)
Spindle Max. Spindle speed r/min 6000
Main spindle motor power (S3 15%/S3 25%/Con.)
kW (Hp) 18.5/15/11 (24.8/20.1/14.8)
Max. Spindle Torque for Turning N·m (ft-lbs) 118 (87.1)
Spindle nose ASA A2-5
Spindle bearing diameter (Front) mm (inch) 90 (3.5)
Spindle through hole diameter mm (inch) 61 (2.4)
Tool post Tool Holder Type - Gang Type
OD tool size mm (inch) 20 X 20 (0.8X0.8)
Max. boring bar size mm (inch) 32 (1.3)
Power source Electric power supply(rated capacity) kVA 21.91
Machine
DimensionsLength mm (inch) 2090 (82.3)
Width mm (inch) 1400 (55.1)
Height mm (inch) 1935 (76.2)
Weight kg (lb) 2900 (6393.3)
Control CNC system - DOOSAN-FANUC I
Machine Specifications
16 /
CNC Unit SpecificationsProduct Preview
Basic Information
Structure
Detailed
Information
Standard / Option
Cutting
Performance
Applications
Diagrams
Specifications
Customer Support
Service
DOOSAN FANUC i
● Standard ◦ Optional X Not applicable
Lynx 2100G
NO. Division Item Spec. DOOSAN-FANUC i
1
Controlled Axis
Controlled axes X, Z
2 Simultaneously controlled axes 2 axes
3 Cs contouring control x
4 Synchronous / Composite control x
5 Torque control ●
6 HRV2 control ●
7 Inch / metric conversion ●
8 Stored stroke check 1 ●
9 Stored stroke check 2,3 ●
10 Stored limit check before move ●
11 Chamfering on / off ●
12Unexpected disturbance torque detection function
●
13 Position switch ●
14
Operation
DNC operation Included in RS232C interface. ●
15 DNC operation with memory card ●
16 Quick program restart ○
17 Tool retract and recover ○
18 Wrong operation prevention ●
19 Dry run ●
20 Single block ●
21 Reference position shift ●
22 Handle interruption ○
23 Incremental feed x1, x10, x100 ●
24 Manual handle retrace ○
25
Interpolationfunctions
Nano interpolation ●
26 Linear interpolation ●
27 Circular interpolation ●
28 Polar coordinate interpolation x
29 Cylindrical interpolation x
30 Helical interpolation x
31 Thread cutting, synchronous cutting ●
32 Multi threading ●
33 Thread cutting retract ●
34 Continuous threading ●
35 Variable lead thread cutting ●
36 Polygon machining with two spindles x
37 High-speed skip Input signal is 8 points. ○
38 2nd reference position return G30 ●
39 3rd / 4th reference position return ●
40
Feed unction
Override cancel ●
41 AI contour control I ○
42 AI contour control II ○
43 Rapid traverse block overlap ●
44
Program input
Optional block skip 9 pieces ●
45 Absolute / incremental programming Combined use in the same block ●
46 Diameter / Radius programming ●
47 Automatic coordinate system setting ●
48 Workpiece coordinate system G52 - G59 ●
49 Workpiece coordinate system preset ●
50 Direct drawing dimension programming ●
17 16 /
● Standard ◦ Optional X Not applicable
NO. Division Item Spec. DOOSAN-FANUC i
51
Program input
G code system A ●
52 G code system B/C ●
53 Chamfering / Corner R ●
54 Custom macro ●
55 Addition of custom macro common variables #100 - #199, #500 - #999 ●
56 Interruption type custom macro ●
57 Canned cycle ●
58 Multiple repetitive cycles ●
59 Multiple repetitive cycles II ●
60 Canned cycle for drilling ●
61 Coordinate system shift ●
62 Direct input of coordinate system shift ●
63 Pattern data input ●
64OperationGuidance Function
EZ Guidei(Conversational Programming Solution) ●
65 EZ Operation package ●
66
Auxiliary /Spindle speed function
Constant surface speed control ●
67 Spindle override 0 - 150% ●
68 Spindle orientation ●
69 Spindle synchronous control x
70 Rigid tap ●
71 Arbitrary speed threading ○
72
Tool function /Tool compensation
Tool offset pairs 128-pairs ●
73 Tool offset pairs 200-pairs ○
74 Tool offset ●
75 Tool radius / Tool nose radius compensation ●
76 Tool geometry / wear compensation ●
77 Automatic tool offset ●
78 Direct input of offset value measured B ●
79 Tool life management ●
80 Accuracy compensation function
Backlash compensation for each rapid traverse and cutting feed ●
81 Stored pitch error compensation ○
82
Editingoperation
Part program storage size & Number of registerable programs 5120M(2MB)_1000 programs ○
83 Part program storage size & Number of registerable programs 1280M(512KB)_400 programs ●
84 Part program storage size & Number of registerable programs 5120M(2MB)_400 programs ○
85 Program protect ●
86 Password function ●
87 Playback ●
88 Setting and display Main menu screen ●
89
Data input /output
Fast data server ○
90 External data input ●
91 Memory card input / output ●
92 USB memory input / output ●
93 Automatic data backup ●
94Interface function
Embedded Ethernet ●
95 Fast Ethernet ○
96
Others
Display unit 10.4" color LCD ●
97 Display unit 15" color LCD ○
98 Robot interface with PMC I/O module ○
99 Robot interface with PROFIBUS-DP ○
18 /
Responding to Customers Anytime, Anywhere
AMERICA EUROPE
Global Sales and Service Support Network
Technical Center: Sales Support, Service Support, Parts Support
4Corporations
198Service Post
51Technical Centers
164Dealer Networks
3Factories
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Detailed
Information
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Performance
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Customer Support
Service
Lynx 2100G
19 18 /
Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, AnywhereDoosan machine tools provides a system-based professional support service before and after the machine tool sale by responding quickly and efficiently to customers’ demands.By supplying spare parts, product training, field service and technical support, we can provide top class support to our customers around the world.
We help customers to achieve
success by providing a variety of
professional services from pre-
sales consultancy to post-sales
support.
Customer Support Service
- On site service- Machine installation and testing- Scheduled preventive maintenance- Machine repair
Field Services
- Supports machining methods and technology
- Responds to technical queries- Provides technical consultancy
Technical Support
- Programming / machine setup and operation
- Electrical and mechanical maintenance
- Applications engineering
Training
- Supplying a wide range of original Doosan spare parts
- Parts repair service
Supplying Parts
CHINA (Yantai)
CHINA (Shanghai)
INDIA
Changwon Factory
Head Office
Major Specifications
Lynx 2100G Description Unit Lynx 2100G
Max. Turning diameter mm (inch) 170 (6.7)
Max. Turning length mm (inch) 330 (13.0)
Chuck size inch 6
Bar working diameter mm (inch) 45 {51}*
Max. Spindle speed r/min 6000
Main spindle motor power kW (Hp) 18.5 (24.8)
* { } : Option
ver. EN 190613 SU
www.doosanmachinetools.com
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www.youtube.com/c/DoosanMachineToolsCorporation
Head Office22F T Tower, 30, Sowol-ro 2-gil, Jung-gu,Seoul, Korea, 04637
Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400
Doosan Machine Tools America19A Chapin Rd., Pine Brook, NJ 07058, U.S.A.
Tel +1-973-618-2500 Fax +1-973-618-2501
Doosan Machine Tools EuropeEmdener Strasse 24, D-41540 Dormagen, Germany
Tel +49-2133-5067-100 Fax +49-2133-5067-111
Doosan Machine Tools IndiaNo.82, Jakkuar Village, Yelahanka Hobil, Bangalore-560064
Tel + 91-80-2205-6900 E-mail india@doosanmt.com
Doosan Machine Tools ChinaRoom 101,201,301, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(201612)
Tel +86 21-5445-1155Fax +86 21-6405-1472
*For more details, please contact Doosan Machine Tools.
*The specifications and information above-mentioned may be changed without prior notice.
* Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,
the registered trademark holder.
There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.
Fire Safety Precautions