Post on 25-Dec-2021
transcript
Skid-Mount Generator
User’s ManualOctober 2017Manual # 461611 Rev # 0
As a new customer of Heat King we would like to welcome you! We are looking forward to providing you with technical support for your Heat King unit. Whatever you need we are here to help.
Ways to contact us for support
By Phone : 1-800-661-0304
The main Technical support phone line is staffed monday-friday 7:00 AM to 3:30 PM CST excluding Manitoba statuatory holidays.
After hours support
Calls received outside of regular hours are directed to the On-call technician. Af-ter hours support is reserved for issues that cannot wait until the next business day for resolution. If no answer please leave a message and we will get back to you as soon as possible.
By Email : Support@tamarack-ind.com
Feel free to email us at any time with technical questions or parts inquiries. Please include the year make and model of your Heat King if you have a specifi c question about your machine so we can better help you. If it is an emergency please call 1-800-661-0304
For more information please visit our website www.heat-king.ca
Contents
User's Manual
1 Introduction
Figure 1-1 Vehicle identi�cation tag location
Heat King1205 Sherwin RoadWinnipeg, ManitobaCanada R3H 0V3
Toll Free: 1-800-661-0304Phone: (204) 885-5800Fax: (204) 885-7557
www.heat-king.ca
User's Manual 1
2 Safety Information
This manual contains the following types of callouts, which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. Each alert has a speci�c meaning, as described below:
The safety alert symbol alerts you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
Used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, could result in property damage.
Indicates information that is of particular importance when transporting, operating, or servicing the equipment.
User's Manual 2
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Figure 2-1 Label locations
User's Manual 8
A
K
GD
B
E
F
H
Danger: Electrocution
Table 2-1 Label samples and descriptions continued
Ref.* Label Description
User's Manual 9
Danger: Carbon Monoxide
Engine Oil Fill Location
Coolant Fill Location
Table 2-1 Label samples and descriptions continued
Ref.* Label Description
User's Manual 10
Receptacle Voltage
Warning: Fan Blades(Inside Cabinet)
* Reference Figure 2-1 for label location
Table 2-1 Label samples and descriptions continued
Ref.* Label Description
User's Manual 11
Operation
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B
C
D
E
User's Manual 12
Starting the engine1. Before starting the engine:
a. Follow all engine safety requirements in Section 2.4, page 6.
b. Check engine oil, fuel, and coolant levels. Use the proper diesel fuel
c. If the fuel tank was drained or run dry, it might be necessary to prime the fuel lines.Refer to the engine manual for instructions. (The engine manual is available fordownload from the engine manufacturer’s website.)
d. Ensure all circuit breakers on the control panel are in the OFF position.
2. To start the engine:
a. Insert the engine key into the key slot on the control panel and turn the key to the number 1 position. The engine-preheat indicator (Figure - , page )will light and remain lit for 30 seconds. Do not proceed while this indicator is lit.
CAUTIONStarting the engine under load could damage the .
Before starting the engine, ensure all power switches (circuit breakers) are in the OFF position.
b. When the engine-preheat indicator light goes out, immediately turn and hold thekey at the number 2 position until the engine starts. Release the key as soon as theengine starts, or after 10 seconds if the engine does not start.
CAUTIONThe engine can overheat and damage the start motor.
� Do not hold the engine key at position 1 longer than10 seconds, regardless of whether the engine starts.
� After 10 seconds, return the key to position 0 and wait 15 to30 seconds to cool the starter before attempting to start theengine again.
User's Manual 13
3. After starting the engine, or attempting to start it:
� If the engine does not start, return the key to position 0 before trying to start theengine again. If the engine key is left in position 1 and the engine is not started, allindicator lights (Figure - ) will blink continuously until the key is turned toposition 0.
� If the engine does not gain su�cient oil pressure within 30 seconds of starting, theautomatic shutdown system will engage. Beforeattempting to restart the engine,return the key to position 0 to reset the internal30-second timer.
� Allow the engine to warm up before engaging power to the
� Before leaving the running, ensure gull-wing door
Figure . Indicator lights on main control panel
High-temperature shutdownLow-oil shutdownWarning
Engine preheat
Stopping the engine
To stop the engine:
1. Toggle all circuit breakers to OFF, which shuts down power to any devices plugged into the power receptacle .
2. Turn the engine key to the number 0 position.
User's Manual 14
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Maintenance
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For replacement parts, visit www.heat-king.ca or contact the Heat King service department. (See section 1.2, “Where to obtain service”, page 1).
3.5.2 Servicing the engine
Before servicingBefore performing any type of service or maintenance, read and observe all safety instructions. See Section 2, page 3.
For engine-related maintenance and servicing, see the engine instruction manual. The engine instruction manual is included
� To drain engine oil, see below.
� To coolant, see
Draining engine oilStart the engine and allow it to warm up. For engine operating instructions, ee
.
Locate the engine-oil drain , which is connected to the bottom of the engine block inside the equipment cabinet.
P il-drain pan, bucket, or other container to capture the ngine oilwhen the plug is removed.
Remove the plug from the end of the drain
Figure 3-8. Engine-oil drain valve
Valve lever
Drain hose
Drain valve
User's Manual 18
3.5.2 Servicing the engine continued
Draining
St the engine and allow it to . For engine operating instructions, ee.
Locate the drain , which is connected to the bottom of the inside the equipment cabinet.
P drain pan, bucket, or other container to capture the ngine when the plug is removed.
Remove the plug from the end of the drain
User's Manual 19
Skid-Mount GeneratorParts Manual
User's Manual 20
BUSSMAN 15303-2 FUSE & RELAY BLOCK
EG
MK
SB
D
1. 30A
2.
3. 10A
4. 10A
5. 30A
6.
7. 10A
8.
9. 10A
10.
R1
A B C D
R2
R3
R4
R5
L1 + L2 -
30
85 87
12GA RED
85 87
85 87
87
85 87A 87
30
30
30
30
85
87A
87A
87A
87A
16GA WHT/BLK (FROM BUSSMAN D8)
WHT TO HOUR METER(SEE SHEET 2)
FUSES1. SPARE2. EMPTY3. STARTER RELAY4. KEY SWITCH POWER5. GLOW PLUG RELAY6. EMPTY7. FUEL SOLENOID RELAY8. EMPTY9. SPARE10. EMPTYL1 12 VOLTS POSITIVE BUSSL2 GROUND BUSS
N2
12GA RED
12GA RED
16GA RED (TO KEY SWITCH B POST)
16GA YEL ( FROM KEY SWITCH S POST)16GA YEL/BLK (TO STARTER SOLENOID)
16GA ORG/RED (FROM PC BOARD PIN 6)
12GA RED (TO GLOW PLUGS & PRIMER FUEL PUMP)
16GA WHT/RED (FROM PC BOARD PIN 1)
16GA GRY (TO ALTERNATOR)
10GA BLK (FROM ENGINE GROUND)16GA BLK
16GA WHT/GRN (FROM BUSSMAN D8 SIGNAL)
10GA RED (POWER FROM BATTERY)
YEL/BLK
RED
GRY
BLK
RED
16GA YEL/WHT (FROM KEY SWITCH S POST)N1
16GA BLK (FROM FUEL GAUGE, HOBBS & PC BOARD)
RELAYSR1 ALTERNATOR START DISCONNECTR2 STARTERR3 GLOW PLUGSR4 FUEL SOLENOIDR5
NOTES:N1 : DIODE - 625-P600G E3N2 : DIODE - NTE 125
RELAY 86 IS BUSS GROUNDED TOL2 COMMON GROUND
12GA RED
DE
UTS
CH
CO
NN
EC
TOR
HD
P24
-24-
21P
EH
WHT/BLU
4
16GA WHT (TO FUEL SOLENOID, HOUR METER,ALT RELAY)
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ount Generator
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BK
HE
SC
XT
DE
UTS
CH
CO
NN
EC
TOR
HD
P24-24-21P
EW
LM
GD
16GA
BLK
(GN
D)
16GA
RE
D/B
LU (FU
EL S
OLE
NO
ID)
16GA
GR
Y/R
ED
(PC
BO
AR
D P
IN 4)
16GA
YE
L/RE
D (P
C B
OA
RD
PIN
7)16G
A Y
EL/W
HT (A
LT DIS
CO
NN
EC
T)16G
A Y
EL (S
TAR
T RE
LAY
)
16GA
WH
T/RE
D
16GA
GR
Y/R
ED
16GA
YE
L/RE
D
16GA
DK
BLU
16GA
BR
N/R
ED
16GA
BLK
/WH
T
16GA
OR
G/R
ED
16GA
WH
T
16 GA
WH
T/BLK
16GA
RE
D (P
OW
ER
)
16GA
YE
L/BLK
16GA
WH
T/RE
D
16GA
WH
T
(PC
BR
D P
IN 1)
16GA
WH
T/GR
N
A
D10
10
TE6405 68-1 (8 PIN CONNECTOR)RED
CONTAINMENT/E-STOP LIGHT
LOW OILPRESSURE LIGHT
HIGH TEMPLIGHT
2 1345 6 7 8
CONT./E-STOPSWITCH
KEY SWACC
TERM
KEY SWSTARTTERM
GLOWPLUG
RELAYGROUND
HIGHTEMP
SWITCH
LOW OILPRESSURE
SWITCH
FUELSOLENOID
RELAY
IB
S
16GA DKBLU (HIGH TEMP SWITCH)
16GA BRN/RED (LOW OIL SWITCH)
16GA WHT/BLU (FUEL SOLENOID)
12GA RED (GLOW PLUGS)
10GA BLK (GROUND)
16GA YEL/BLK (STARTER SOLENOID)
16GA GRY (ALTERNATOR)
10GA RED (POWER)
N1
12GA RED 12GA RED 12GA RED 12GA RED
16GA BLK
12GA
RE
D
16GA
OR
G/R
ED
(PC
BR
D P
IN 6)
16GA
GR
Y
16GA
YE
L/WH
T(A
LT DIS
CO
NN
EC
T)
16GA
BLK
16GA
YE
L
16GA
RE
D
J
16GA RED/BLU (FUEL SOLENOID)
L1 A9A10 D8 C8C10 B10 B8B9 B6 D46A 5A5B C4 B3 B2C2B4 A48A 7A 6D 6CB7 D2 2A 1AA3 B1 L2BUSSMAN 105303-20 FUSE AND RELAY BLOCK (SEE SHEET 1)
PC SHUTDOWN BOARD12 KEY SWITCH
11HOUR METER
GREEN
RED RED
GLOW PLUGLIGHT
10GA
BLK
(GN
D)
16GA
BLK
(GN
D)
N2
NOTES:N1 : DIODE - 625-P600G E3N2 : DIODE - NTE 125
Skid-M
ount Generator
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BK
HA
ES
CX
T D
EU
TSC
H C
ON
NE
CTO
R H
DP
26-2
4-21
SE
DG
ML
ALTERNATOR
3
STARTERSOLENOID
8
1
HIGHTEMP
SWITCH
2
LOW OILPRESSURE
SWITCH
7FUELSHUTOFF
SOLENOID
6
1 2
1 2
1 2
1 2
BATTERY
9
+ -
GLOW PLUGS
5
B
16GA DBLU (TEMP SHUTDOWN SWITCH)
16GA BRN/RED (LOW OIL SWITCH)
16GA WHT/BLU (FUEL SOLENOID)
12GA RED (GLOW PLUGS)
10GA BLK (GROUND)
16GA YEL/BLK (STARTER SOLENOID)
16GA GRY (ALTERNATOR)
10GA RED (POWER) 12GA RED/BLK
12GA RED
16G
A D
BLU
16G
A B
RN
/RE
D
16G
A W
HT/
BLU
16G
A R
ED
/BLU
16G
A W
HT/
OR
G
16G
A B
LK
4GA RED 4GA BLK B
TS IG
GROUNDON
BELL HOUSING
W
ELECTRICFUELPUMP
W1
FU
JP
N
DF 2 DM 2
16GA RED/BLU (FUEL SOLENOID)
PARTS LEGEND
1 HIGH TEMPERATURE SWITCH
2 LOW OIL PRESSURE SWITCH
3 ALTERNATOR
4 BUSSMAN FUSE AND RELAY BLOCK
5 ENGINE GLOW PLUGS
6 ELECTRIC FUEL PUMP
7 FUEL SHUTOFF SOLENOID
8 STARTER SOLENOID
9 BATTERY
10 KEY SWITCH
11 HOUR METER
12 PC SHUTDOWN BOARD
GROUNDON
BLOCK
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ount Generator
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GROUNDON
CONTROL BOX
GROUNDON
FRAME
10 GA WHT
10 GA WHT
8 GA BLK
10 GA BLK
10 G
A B
LK
10 G
A R
ED
8 G
A B
LK
10 G
A B
LK
10 G
A R
ED
10 G
A B
LK
10 G
A B
LK
10 G
A G
RN
10 G
A G
RN
10 GA GRN
10 GA GRN
G
GW
W
10 G
A G
RN
10 G
A G
RN
10 G
A W
HT
10 G
A W
HT
10 G
A B
LK
10 G
A B
LK
10 GA GRN
L1 BLK
L4 BLK
L3 WHT
L2 WHT
RED
RED
10/3 SJO CORD
25UF
NEMA L5-30,30A 125V,2P/3WLOCKING RECEPTACLE
NEMA L5-30,30A 125V,2P/3WLOCKING RECEPTACLE
10/3 SJO CORD
25A 25A 25A25A
10 GA GRN
10 G
A G
RN
6.0K GENERATOR 120V, 60HZ
NOTES:REMOVE THE 10GA GREEN WIRE1.FROM TERMINAL BLOCK TO DO HIPOT TESTREPLACE WIRE AFTER TEST.
*
*
*
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ount Generator
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10 13
3X
11
3X
8 32 12
6X
24
15
29 6 34 18
3 4 2
2X
1
27 31
2X
21
2X
13
3X
7
33
2X
19
2X
16
8X
22
8X
52 82
2X
9
2X
5
4X
NOT SHOWN
41 62 71 02
30
2.
ZONE REV. DESCRIPTION DATE BY BY ECO
1P INITIAL RELEASE TO PROTOTYPE
PART NUMBER
219066-C(1)
ITEM NO. PART NUMBER DESCRIPTION QTY
1 100072-003 BOLT, HEX .375-16 X 1 1
2 100234-001 WSHR-.406(3/8)x .875x.050sae,SS 2
3 100631-001 NUT-HEX,.375(3/8-16),ZPS 1
4 100723-001 LKWSHR-SPLIT,.385(3/8)x.680x.094,ZP 1
5 100724-001 LKWSHR-SPLIT,.322(5/16)x.583x.078,Z 4
6 102929-001 CLAMP-U-BOLT,FOR 1-1/2"OD TAILPIPE 1
7 104929-001 BOTTLE-COOLANT OVERFLOW,PLASTIC 1
8 105733-001 VIB MNT-ENG,DURO40,M12-1.50 GREEN 1
9 105798-001 SCR,HEX,M8-1.25X14,ZPS 2
10 105798-002 SCR,HEX,M8-1.25X25,ZPS 1
11 105805-001 NUT-HEX,NYLinsr.,M8-1.25,ZPS 3
12 105806-001 NUT-HEX,NYLinsr.,M12-1.75,ZPS 6
13 106004-001 WSHR-FLAT,M10,S.S. 3
14 106257-001 GUARD, TERMINAL INSULATOR, RED 1
15 107288-001 GENERATOR-6.0KW,120V,60HZ,LT3-100/4 1
16 200489 SCR,HEX,M10-1.25X25,ZPS 8
17 201164 SWITCH, HIGH TEMP 235 5/8 NPT KUBOTA D1105 1
18 201170 GASKET, MANIFOLD-DOWNPIPE KUBOTA 1
19 202073 VIBRATION MNT-ENG,DURO 60, M12-1.50 S 2
20 203226 ENGINE ASSY,KUBOTA,D1105G,NO RAD 1
21 203242 LKWSHR-SPLIT,M12,ZPS 2
22 203372 WSHR,LOCK,SPLIT,M10 ZPS 8
23 203373 FUEL LINE ASSY,KUBOTA,WLTC 1
24 203374 HDW ASSY,GENSET,KUBOTA,WLTC 1
25 206986 SCR,HEX,M8-1.25X30,SERRFLG,ZPS 2
26 207487 BLK HTR,DSL,KBT,D1105 1
27 208311-P2 BRKT,MTG,WLT,MUF,KBT,ACT-D1,BLK 1
28 210005-P2 PLATE,MTG,WLT,KBT,AIR FLTR,BLK 1
29 212225-P2 TUBE,EXH,XGEN,HONDA,EXIT,EXT,BLK 1
30 212557 HTR,PAD,4X5",120VAC,150W 1
31 213174 SCR-HEX,M10-1.25X20,G8,SS 2
32 219015-P2 PLSTE,MTG,CMN,REAR,GEN,BLK 1
33 219018-P2 BRKT,MTG,CMN,VIB,ENG,BLK 2
34 219065 MUF,EXH,KBT,OVAL,87DEG,VERT 1
SHEET 1 of 1
REV:ENG ASSY,KUB,1105,GEN,6KW
Skid-M
ount Generator
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anual25
2
3X
13
14
2X
18
3X
19
12
6X
24
22
15 20
17
4
16
4X
8
3X
3
3X
23
9 6
2X
1
7
4X
10
4X
5
4X
11
NOTES:
THIS ASSEMBLY CAN BE MULTIPLE COLORS1.PARTS LISTED IN BOM WITH "-P" SHALL BE REPLACED WITH CORRELATING2.PAINT DESIGNATIONS IN MRP BOM
2.
ZONE REV. DESCRIPTION DATE CHANGED BY
CHECKED BY ECO
1P PROTOTYPE RELEASE 8/15/2016 KAH SPK
DEFINITION
ITEM 11: BLKITEM 22: BLKITEM 23 BLKITEM 24: BLK
ITEM NO. PART NUMBER DESCRIPTION QTY
1 3326 HOUR METER DIGITAL 400-2499 1
2 100133-001 NUT-CONDUIT,.500(1/2-14)NPT,ZPS 3
3 101721-001 NUT-HEX,NYLinsr,.190(#10)-32,ZP 3
4 101759-001 SWITCH-KEY IGN,3 POSITION 5/8"DIA. 1
5 101805-001 SCR,PAN,#10(.190)-32X.50,PHH,UNF,ZPS 4
6 103124-001 NUT-HEX,KEPS,.138(6-32),ZPS 2
7 103828-001 NUT-HEX,KEPS,.112(4-40),ZPS 4
8 104488-001 CLAMP-"P",.750 DIA,#12,ZPS 3
9 104559-001 TERM BLOCK-.438 PITCH,#6 SCR, 4X 1
10 104866-001 RVT-.125x.063-.125,BTNhd,AL/AL 4
11 105614-003P2 HINGE,SD CONTROL BOX,BLK 1
12 105688-001 SCR-PAN,8-32UNC X .375 L,PH,SCSEM,Z 6
13 105730-001 CIRCUIT BREAKER,25A,2 P,HYD.TRIP 1
14 106379-001 CIRCUIT BRKR-25A,250VAC,1 Pole 2
15 107288-002 CAPACITOR-25UF,LT3-100/4 1
16 211526 PLUG,WDO,.313DIA,CLR ABS 4
17 211573 PCBA,SHTDWN,WLTL,PERKINS,.7L 1
18 212293 CORD GRIP,1/2NPT,45°,.50-.63CBL,AL 3
19 212297 HARN ASSY,CTRL BX,WLTL,STD 1
20 212506 CLAMP-"P",1.88 DIA,#30,ZPS 1
21 219064 DECAL,CTRL PNL,CMN,120V 1
22 219448-P2 ENCL,CTRL BX,CMN,60HZ,KUB,BLK 1
23 219449 PNL,CVR,CTRL BX,60HZ,KUB 1
24 219452-P2 PLATE,CVR,CMN,CTRL BX,KUB,BLK 1
SHEET 1 of 1
REV:CRTL BX ASSY,CMN,60HZ,KUB,HK
(D2 REV B)
Skid-M
ount Generator
User's M
anual26
HEATKINGTECH
1-8800-661-0304
Support@tamarack-ind.com
1-204-885-7557
WWW.HEAT-KING.CA
1205 SHERWIN RDWINNIPEG, MANITOBA
CANADA R3H 0V3