Post on 01-Jan-2016
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No 1
Mr Ram Mohan & Dr Sarita NagpalPresentation to PMMAI
25th July 2014
CII’s New Manufacturing Sector initiative
No 2
GTC100 Vision (2013-2014)
To enable small and mid-size companies
to grow to the next level
No 3
Project launched on 4th July 2013 in Bangalore, in presence of
Shri K H Muniyappa, Hon'ble Minister of State,
Ministry of Micro, Small and Medium Enterprises
GTC100 Launch : 4th July 2013, Bangalore
No 4
Employee Quality (TEI)• 3M• 5S• Safety Management• Suggestion Scheme
Equipment Quality• Model Machine• Breakdown Reduction• SMED
Management System Quality• Shift Management• MIS - Key Indicators• Visual Factory
Product & Plant Quality• Energy Audit• Cost management • Problem solving• Poka Yoke
Motivated Employees
HealthyEquipments
Good Management Practices
Reliable Quality &Delivery at low cost
Com
petit
iven
ess
CII Basic Cluster Roadmap
No 5
CII Advanced Cluster Road Map for Competitiveness
Input Process Result ImpactTakt Time
Kanban linkage
Logistics
Stability in process
Reduced lead time
Customer satisfaction
Autonomous maintenancePlanned maintenanceQuality maintenance
Kobetsu Kaizen
Zero breakdownZero defectProduction increaseOEE increase
Lean
TPM
Productivityimprovement
InventoryManagement
QualityExcellence
ImprovementCulture
ImprovedCash flow
ProductiveWork culture
Paradigm Shift
LeanThinking
Value added to employee cost
Job enlargement
Process ownership
High ITR
Working capital mgmt
Customer complaints
Cell layout
Single component flow
Multi machine manning
Red tag
SMED
Containerization
QualityManagement
In-house rejection
Warranty claimsProcess capability
Standards
Poka Yoke
Waste elimination
Operator ownership
5SDaily management discipline5S
3M
My machinecampaign
No 6
GTC100 Vision
Conceived as
an initiative for aspiring Indian SMEs to
grow by transforming from
small m to BIG M
No 7
7
Framework for Manufacturing Growthsmall m to BIG M
Technical Change
Global Change
Regulatory Change
Supply Chain
Manufacturing Process Change
Societal Change
Environmental Issue
R&D Product Design Small m
After Sales Service/ Warranty
Suppliers
Customer’s Apparent
and Latent Needs
Business Change
No 8
GTC 100 – 7 Step Implementation Process
1. Companies are interested
2. Do Preliminary Assessment to assess need & current level
3. Develop customized road map in the chosen stream
4. Agree on Milestones and Outcomes
5. Launch Project
6. Celebrate success
7. Plan for next phase of growth
No 9
GTC 100
GTC 100:
The future
No 10
New Ideas & Discussions
GTC 100
No 11
GTC 100
Thank you!