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Multi-turn gearboxes
GP 10.1 – GP 30.1
Assembly, commissioningOperation instructions
Read operation instructions first.● Observe safety instructions.● These operation instructions are part of the product.● Retain operation instructions during product life.● Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:
This document contains information for installation, commissioning, operation and maintenance staff. It is intendedto support device installation and commissioning.
Table of contents Page
41. Safety instructions.................................................................................................................41.1. Basic information on safety41.2. Range of application51.3. Warnings and notes51.4. References and symbols
72. Identification...........................................................................................................................72.1. Name plate82.2. Short description
93. Transport, storage and packaging........................................................................................93.1. Transport93.2. Storage93.3. Packaging
104. Assembly................................................................................................................................104.1. Mounting position104.2. Handwheel fitting104.3. Multi-turn actuators for motor operation114.3.1. Input mounting flange: mount124.4. Gearbox to valve: mount124.4.1. Output drive type B124.4.1.1. Gearbox with output drive types B: mount to valve
145. Commissioning......................................................................................................................145.1. Seating via multi-turn actuator
156. Servicing and maintenance...................................................................................................156.1. Preventive measures for servicing and safe operation156.2. Maintenance intervals156.3. Disposal and recycling
167. Technical data.........................................................................................................................167.1. Technical data Multi-turn gearboxes
188. Spare parts.............................................................................................................................188.1. Multi-turn gearboxes GP 10.1 (4:1/8:1)208.2. Multi-turn gearboxes GP 14.1 (4:1/8:1)228.3. Multi-turn gearboxes GP 16.1 (4:1/8:1)248.4. Drehgetriebe GP 25.1 (4:1/8:1/16:1)268.5. Drehgetriebe GP 30.1 (4:1/8:1/16:1)
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GP 10.1 – GP 30.1Table of contents
289. Certificates..............................................................................................................................289.1. Declaration of Incorporation and EC Declaration of Conformity
29Index........................................................................................................................................
30Addresses...............................................................................................................................
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GP 10.1 – GP 30.1 Table of contents
1. Safety instructions
1.1. Basic information on safety
Standards/directives Our products are designed and manufactured in compliance with recognisedstandards and directives. This is certified in a Declaration of Incorporation and anEC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,guidelines, national regulations and recommendations with respect to assembly,electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/warn-ings
All personnel working with this device must be familiar with the safety and warninginstructions in this manual and observe the instructions given. Safety instructionsand warning signs on the device must be observed to avoid personal injury or propertydamage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance mustbe carried out exclusively by suitably qualified personnel having been authorised bythe end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understoodthese instructions and, furthermore, know and observe officially recognised rulesregarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulationswhich have to be observed. The end user or contractor of the plant are responsiblefor respect and control of these regulations, standards, and laws.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirementsof the application. Incorrect settings might present a danger to the application, e.g.cause damage to the valve or the installation. The manufacturer will not be heldliable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:
● Correct transport, proper storage, mounting and installation, as well as carefulcommissioning.
● Only operate the device if it is in perfect condition while observing these instruc-tions.
● Immediately report any faults and damage and allow for corrective measures.● Observe recognised rules for occupational health and safety.● Observe the national regulations.● During operation, the device warms up and increased surface temperature may
occur.To prevent possible burns, we recommend checking the surface temper-ature using an appropriate thermometer and wearing protective gloves, if re-quired, prior to working on the device.
Protective measures The end user or the contractor are responsible for implementing required protectivemeasures on site, such as enclosures, barriers, or personal protective equipmentfor the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manualmust be observed.
Any device modification requires prior consent of the manufacturer.
1.2. Range of application
AUMA multi-turn gearboxes are designed for the operation of industrial valves, e.g.gate valves and globe valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:
● Industrial trucks according to EN ISO 3691
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GP 10.1 – GP 30.1Safety instructions
● Lifting appliances according to EN 14502● Passenger lifts according to DIN 15306 and 15309● Service lifts according to EN 81-1/A1● Escalators● Continuous duty● Potentially explosive atmospheres● Radiation exposed areas in nuclear power plantsNo liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device'sdesignated use.
1.3. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in theseoperation instructions, each marked by the appropriate signal word (DANGER,WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failureto observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk. Failureto observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure toobserve this warning may result in minor or moderate injury. May also be usedwith property damage.
Potentially hazardous situation. Failure to observe this warning may result inproperty damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!
Potential consequence(s) in case of non-observance (option)
→ Measures to avoid the danger→ Further measure(s)
Safety alert symbol warns of a potential personal injury hazard.
The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)
Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is requiredfor the next step or what has to be prepared or observed.
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GP 10.1 – GP 30.1 Safety instructions
< > Reference to other sections
Terms in brackets shown above refer to other sections of the document which providefurther information on this topic.These terms are either listed in the index, a headingor in the table of contents and may quickly be found.
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GP 10.1 – GP 30.1Safety instructions
2. Identification
2.1. Name plate
Figure 1: Arrangement of name plates
[1] Gearbox name plate[2] Additional plate, e.g. KKS plate (Power Plant Classification System)
Description of gearbox name plate
Figure 2: Gearbox name plate (example GP 25.1)
[1] Name of manufacturer[2] Address of manufacturer[3] Type designation - valve attachment (flange)[4] Order number[5] Serial number[6] Reduction ratio[7] Factor[8] Max. valve torque (output torque)[9] Type of lubricant[10] Permissible ambient temperature[11] Can be assigned as an option upon customer request[12] Enclosure protection[13] Data Matrix code
Type designation Figure 3: Type designation (example)
1. Type and size of gearbox
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GP 10.1 – GP 30.1 Identification
2. Flange size for valve attachment
Type and size
These instructions apply to the following devices types and sizes:
Part-turn gearboxes type GP, sizes 10.1 – 30.1
Order number The product can be identified using this number and the technical data as well asorder-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com, we offer a service allowing authorisedusers to download order-related documents such as wiring diagrams and technicaldata (both in German and English), inspection certificates and the operationinstructions when entering the order number.
Serial number Table 1:Description of the serial number (with the example of 0515MK12345)
MK123451505
Positions 1+2: Assembly in week = week 0505
Positions 3+4:Year of manufacture = 201515
Internal number for unambiguous product identificationMK12345
Reduction ratio The reduction ratio within gearing reduces the required input torques and increasesthe operating time.
Factor Mechanical conversion factor for actuator size determination:
Input torque = required valve torque (output torque)/factor
Data Matrix code When registered as authorised user, you may use the AUMA Support App to scanthe Data Matrix code and directly access the order-related product documents withouthaving to enter order number of serial number.
Figure 4: Link to the App store:
2.2. Short description
AUMA GP multi-turn gearboxes are coaxial planetary gearings transmitting a rotarymovement to a valve. They are driven either via electric motor (by means of amulti-turn actuator) or manually (via a handwheel).
They are typically used with stem gates, wedge gate valves, and ball valves. Due totheir compact design – the input shaft is in the extended valve shaft – this gearboxcan also be used in confined spaces, e.g. pit applications.
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GP 10.1 – GP 30.1Identification
3. Transport, storage and packaging
3.1. Transport
For transport to place of installation, use sturdy packaging.
Transport gearbox and actuator separately.
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.→ Check available eyebolt for tight seat in housing (verify reach of the screw).→ Fix ropes or hooks to gearbox using available eyebolts only.→ Respect total weight of combination (gearbox, primary reduction gearing, actu-
ator).
Table 2:Weights
[kg]Type
6.0GP 10.1
6.0GP 14.1
19.5GP 16.1
55GP 25.1
63.5GP 30.1 (4:1/8:1)
75.5GP 30.1 (16:1)
3.2. Storage
Danger of corrosion due to inappropriate storage!
→ Store in a well-ventilated, dry room (maximum humidity 70 %).→ Protect against floor dampness by storage on a shelf or on a wooden pallet.→ Cover to protect against dust and dirt.→ Apply suitable corrosion protection agent to uncoated surfaces.
Long-term storage If the device must be stored for a long period (more than 6 months), the followingpoints must be observed in addition:
1. Prior to storage:Protect uncoated surfaces, in particular the output drive parts and mountingsurface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:Check for corrosion. If first signs of corrosion show, apply new corrosion protec-tion.
3.3. Packaging
Our products are protected by special packaging for transport when leaving thefactory.The packaging consists of environmentally friendly materials which can easilybe separated and recycled. We use the following packaging materials: wood,cardboard, paper, and PE foil. For the disposal of the packaging material, werecommend recycling and collection centres.
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GP 10.1 – GP 30.1 Transport, storage and packaging
4. Assembly
4.1. Mounting position
The gearboxes described here can be operated without restriction in any mountingposition.
4.2. Handwheel fitting
Gearboxes designed for manual operation are supplied with a separate handwheel.Fitting is performed on site according to the description below.
Figure 5: Handwheel
[1] Retaining ring for input shaft (partly required)[2] Gear input shaft[3] Spacer (partly required)[4] Handwheel[5] Spacer (partly required)[6] Retaining ring[7] Ball handle
1. For input shafts with keyway: Place retaining ring [1] onto input shaft [2].2. If required, fit spacer [3].3. Slip handwheel [4] onto input shaft.4. If required, fit spacer [5].5. Secure handwheel [4] using the retaining ring [6] supplied.6. Fit ball handle [7] to handwheel.
4.3. Multi-turn actuators for motor operation
Refer to the operation instructions pertaining to the multi-turn actuator for indicationson how to mount multi-turn actuators to gearboxes.
This chapter supplies basic information and instructions which should be consideredin addition to the operation instructions of the multi-turn actuator.
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GP 10.1 – GP 30.1Assembly
4.3.1. Input mounting flange: mount
An input mounting flange is required for mounting a multi-turn actuator. Dependingon the version, the flange for mounting the multi-turn actuator is already fitted in thefactory.
Table 3:Suitable input mounting flanges
Input mounting flange for mounting multi-turn actuatorInput shaftReduction ratioGearboxes
DIN 3210EN ISO 5210[mm]
G0F10202.4 : 1
GP 10.1 G0F10203 : 1
G0F10204 : 1
G1/2F14302.4 : 1
GP 14.1 G1/2F1420/303 : 1
G0F10204 : 1
G1/2F14304 : 1GP 16.1
G0F10208 : 1
G1/2F14304 : 1
GP 25.1 G1/2F14308 : 1
G0F102016 : 1
G3F16404 : 1
GP 30.1 G1/2F14308 : 1
G1/2F143016 : 1
Assembly steps 1. Clean mounting faces, thoroughly degrease uncoated mounting surfaces.
Figure 6: Mounting example, input mounting flange with AUMA multi-turn actuator
[1] Gearboxes[2] Parallel pin[3] Input mounting flange[4] AUMA multi-turn actuator
2. Mount parallel pin [2].3. Place input mounting flange [3] and fasten with screws.
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GP 10.1 – GP 30.1 Assembly
4. Fasten screws crosswise to a torque according to table.
Table 4:Tightening torques for screws (for mounting multi-turn actuator and input mounting flange)
Tightening torque [Nm]Threads
Strength class A2-80
48M10
82M12
200M16
392M20
5. Mount AUMA actuator in compliance with the operation instructions pertainingto the multi-turn actuator.
4.4. Gearbox to valve: mount
4.4.1. Output drive type B
Application ● For rotating, non-rising valve stem● Not capable of withstanding thrust
Design Output drive type B with bore and keyway
[1] Gearing flange[2] Hollow shaft with keyway[3] Valve shaft with spring
Information Spigot at valve flanges should be loose fit.
4.4.1.1. Gearbox with output drive types B: mount to valve
Figure 7: Mounting output drive types B
[1] GP gearbox[2] Valve[3] Valve shaft
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GP 10.1 – GP 30.1Assembly
1. Check if mounting flanges fit together.2. Check, if output drive of gearbox [2] matches the output drive of valve/valve
shaft [2/3].3. Apply a small quantity of grease to the valve shaft [3].4. Fit gearbox [1].
Information: Ensure that the spigot fits uniformly in the recess and that themounting faces are in complete contact.
5. Fasten gearbox with screws.Information: We recommend applying liquid thread sealing material to thescrews to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.
Table 5:Tightening torques for screws
Tightening torque Nm]Threads
Strength class A2-80
48M10
82M12
200M16
392M20
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GP 10.1 – GP 30.1 Assembly
5. Commissioning
5.1. Seating via multi-turn actuator
This chapter supplies basic information and instructions which should be consideredin addition to the operation instructions of the multi-turn actuator.
● The valve manufacturer has to determine whether the valve is limit or torqueseated.
● End position seating must be set in compliance with the operating instructionspertaining to the multi-turn actuator.
● For limit seating, determine overrun, i.e. how much does the valve move afterthe motor has been switched off?
● When setting the torque switching within the multi-turn actuator, make sure thatthe tripping torque for both directions does not exceed the max. gearbox inputtorque (refer to technical data or name plate).
● Set the torque switching within the multi-turn actuator to the following value toprevent damage to the valve:Tripping torque = valve torque/factor (refer to name plate)
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GP 10.1 – GP 30.1Commissioning
6. Servicing and maintenance
Damage caused by inappropriate maintenance!
→ Servicing and maintenance must be carried out exclusively by suitably qualifiedpersonnel having been authorised by the end user or the contractor of the plant.Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.
AUMAService & Support
AUMA offer extensive service such as servicing and maintenance as well as customerproduct training. For the relevant contact addresses, please refer to <Addresses>in this document or to the Internet (www.auma.com).
6.1. Preventive measures for servicing and safe operation
● Before commissioning, perform visual inspection for grease leakage and paintdamage (corrosion).
● Thoroughly touch up any possible damage to paint. Original paint in smallquantities can be supplied by AUMA.
6.2. Maintenance intervals
Recommendation for plants subject to strong vibration● For plants subject to strong vibration, 6 months after commissioning and then
once a year: Check fastening screws between actuator and gearbox/valve fortightness. If required, fasten screws while applying the tightening torques asindicated in chapter <Assembly>. For screws sealed and secured with e.g.thread sealing material, this action is not required.
Recommendation for grease change and seal replacement:● If rarely operated (typically in buried service), the gearboxes are maintenance-
free. Grease change or re-lubrication is not necessary.● If operated frequently (typically in modulating duty), we recommend changing
both grease and seals after 4 – 6 years.
Gearing damage due to using inappropriate grease!
→ Only use original lubricants supplied by AUMA.→ Do not mix lubricants.
6.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point intime. The devices have a modular design and may, therefore, easily be separatedand sorted according to materials used, i.e.:
● electronic scrap● various metals● plastics● greases and oilsThe following generally applies:
● Greases and oils are hazardous to water and must not be released into theenvironment.
● Arrange for controlled waste disposal of the disassembled material or for sep-arate recycling according to materials.
● Observe the national regulations for waste disposal.
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GP 10.1 – GP 30.1 Servicing and maintenance
7. Technical data
Information The following tables include standard and optional features. For detailed informationon the customer-specific version, refer to the order-related data sheet.The technicaldata sheet can be downloaded from the Internet in both German and English at ht-tp://www.auma.com (please state the order number).
7.1. Technical data Multi-turn gearboxes
GearboxesValve
WeightInput shaftMax. inputtorques
Factor1)ReductionratioGear-boxes
Valve attachmentMax. valvetorque
[kg][mm][Nm]
Shaft diamet-er2)
[mm]
Flange accord-ing to
EN ISO 5210
up to[Nm]
6.020462.22.4 : 1
GP 10.120F10100 6.020372.73 : 1
6.020283.64 : 1
6.0301852.22.4 : 1
GP 14.130F14400 6.020/301482.73 : 1
6.0201113.64 : 1
19.5301943.64 : 1GP 25.140F16700
19.520977.28 : 1
55303333.64 : 1
GP 25.150F251,200 55301677.28 : 1
65208314.416 : 1
63.5406943.64 : 1
GP 30.160F302,500 63.5303477.28 : 1
75.53017414.416 : 1
Conversion factor from output torque to input torque for actuator size definition1)Bore with keyway according to DIN 6885-12)
Possible combinations with multi-turn actuators
Input mounting flange for mounting multi-turn actuator
Suitable AUMA multi-turn actuator1)Reduction ratioGearboxes
DIN 3210EN ISO 5210
G0F10SA 07.62.4 : 1
GP 10.1 G0F10SA 07.63 : 1
G0F10SA 07.24 : 1
G1/2F14SA 14.22.4 : 1
GP 14.1 G1/2F14SA 14.23 : 1
G0F10SA 10.24 : 1
G1/2F14SA 14.24 : 1GP 16.1
G0F10SA 10.28 : 1
G1/2F14SA 14.64 : 1
GP 25.1 G1/2F14SA 14.28 : 1
G0F10SA 10.216 : 1
G3F16SA 16.24 : 1
GP 30.1 G1/2F14SA 14.68 : 1
G1/2F14SA 14.616 : 1
Standard flange according to EN ISO 52101)
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GP 10.1 – GP 30.1Technical data
Features and functions
● Short-time duty S2 - 15 min (open-close duty)
● Intermittent duty S4 - 25 % (modulating duty)
Type of duty
Clockwise rotation at input shaft results in clockwise rotation at output driveDirection of rotation
Input shaft with metallic surface protection, cylindrical with parallel key according to DIN 6885-1Input shaft
● Directly via electric multi-turn actuator
● Input mounting flanges for mounting multi-turn actuators
Motor operation
Available handwheel diameters according to EN 12570, selection according to output torque:
GP 16.1GP 14.1GP 10.1Type
8:14:14:13:12.4:14:13:12.4:1Reduction ratio
20302020/303020Input shaft
250315
500630800
250315400
315400500
500630800
250315400
Handwheel Ø [mm]
GP 30.1GP 25.1Type
16:18:14:116:18:14:1Reduction ratio
2020/3030203030Input shaft
250315400
315400500
500630800
250315400
500630800
630800
Handwheel Ø [mm]
Manual operation
● Handwheel made of aluminium
● Handwheel with ball handle
Standard:
● Handwheel made of GJL-200
● Handwheel lockable
Option:
B3 according to EN ISO 5210 (bore with parallel keyway)Valve attachment
Service conditions
Any positionMounting position
–60 °C to +80 °CStandard:Ambient temperature
0 °C to +140 °C (up to +150 °C for a short time with reduced lifetime)Options:
IP68-8, dust and water tight up to max. 8 m head of waterStandard:Enclosure protection according toEN 60529 IP68-20, dust-tight and water-tight up to max. 20 m head of waterOption:
KN: Suitable for installation in industrial units, in water or power plants with a low pollutantconcentration
Standard:Corrosion protection
KS: Suitable for use in areas with high salinity, almost permanent condensation, and highpollution.
Options:
KX: Suitable for use in areas with extremely high salinity, permanent condensation, andhigh pollution.
Two-component iron-mica combinationPaint
AUMA silver-grey (similar to RAL 7037)Standard:Colour
Available colours on requestOption:
AUMA multi-turn gearboxes meet or even exceed the lifetime requirements of EN 15714-2. Detailed in-formation can be provided on request.
Lifetime
Cast ironHousing
Further information
Machinery Directive: (2006/42/EC)EU Directives
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GP 10.1 – GP 30.1 Technical data
8. Spare parts
8.1. Multi-turn gearboxes GP 10.1 (4:1/8:1)
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GP 10.1 – GP 30.1Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from therepresentation in these instructions.
TypeDesignationRef. no.
Sub-assemblyHousing cover002.0
Sub-assemblyHousing cover with drive shaft003.0
Sub-assemblyPlanetary gearing006.0
Sub-assemblyInput mounting flange512.0
Sub-assemblyDrive shaft534.0
Blanking plug588.1
Sub-assemblyScrew kit for manual gearbox595.0
Sub-assemblyOutput drive housing617.0
Sub-assemblyOutput drive sleeve618.0
SetSeal kitS1
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GP 10.1 – GP 30.1 Spare parts
8.2. Multi-turn gearboxes GP 14.1 (4:1/8:1)
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GP 10.1 – GP 30.1Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from therepresentation in these instructions.
TypeDesignationRef. no.
Sub-assemblyHousing cover002.0
Sub-assemblyHousing cover with drive shaft003.0
Sub-assemblyPlanetary gearing006.0
Sub-assemblyInput mounting flange512.0
Sub-assemblyDrive shaft534.0
Blanking plug588.1
Sub-assemblyScrew kit for manual gearbox595.0
Sub-assemblyOutput drive housing617.0
Sub-assemblyOutput drive sleeve618.0
SetSeal kitS1
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GP 10.1 – GP 30.1 Spare parts
8.3. Multi-turn gearboxes GP 16.1 (4:1/8:1)
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GP 10.1 – GP 30.1Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from therepresentation in these instructions.
TypeDesignationRef. no.
Sub-assemblyHousing cover002.0
Sub-assemblyHousing cover with drive shaft003.0
Sub-assemblyPlanetary gearing006.0
Sub-assemblyInput mounting flange512.0
Sub-assemblyDrive shaft534.0
Blanking plug588.1
Sub-assemblyScrew kit for manual gearbox595.0
Sub-assemblyOutput drive housing617.0
Sub-assemblyOutput drive sleeve618.0
SetSeal kitS1
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GP 10.1 – GP 30.1 Spare parts
8.4. Drehgetriebe GP 25.1 (4:1/8:1/16:1)
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GP 10.1 – GP 30.1Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from therepresentation in these instructions.
TypeDesignationRef. no.
Sub-assemblyHousing cover002.0
Sub-assemblyHousing cover with drive shaft003.0
Sub-assemblyPlanetary gearing first stage006.0
Sub-assemblyPlanetary gearing second stage007.0
Sub-assemblyIntermediate housing010.0
Sub-assemblyPinion011.1
Sub-assemblyInput mounting flange512.0
Sub-assemblyDrive shaft534.0
Blanking plug588.1
Sub-assemblyScrew kit for manual gearbox595.0
Sub-assemblyOutput drive housing617.0
Sub-assemblyOutput drive sleeve618.0
SetSeal kitS1
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GP 10.1 – GP 30.1 Spare parts
8.5. Drehgetriebe GP 30.1 (4:1/8:1/16:1)
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GP 10.1 – GP 30.1Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from therepresentation in these instructions.
TypeDesignationRef. no.
Sub-assemblyHousing cover002.0
Sub-assemblyHousing cover with drive shaft003.0
Sub-assemblyPlanetary gearing first stage006.0
Sub-assemblyPlanetary gearing second stage008.0
Sub-assemblyIntermediate housing010.0
Sub-assemblyPinion011.1
Sub-assemblyInput mounting flange512.0
Sub-assemblyDrive shaft534.0
Blanking plug588.1
Sub-assemblyScrew kit for manual gearbox595.0
Sub-assemblyOutput drive housing617.0
Sub-assemblyOutput drive sleeve618.0
SetSeal kitS1
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GP 10.1 – GP 30.1 Spare parts
9. Certificates
9.1. Declaration of Incorporation and EC Declaration of Conformity
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GP 10.1 – GP 30.1Certificates
Index
AAmbient temperature 7 , 17Applications 4Assembly 10
CCertificates 28Commissioning 4 , 14Corrosion protection 9 , 17
DData Matrix code 8Declaration of Incorporation 28Device type 7Directives 4Disposal 15
EEC Declaration of Conformity 28Enclosure protection 7 , 17Explosion protection version 7
FFactor 7 , 8Flange 7Flanges 11
HHandwheel 10
IIdentification 7Input mounting flanges 11Inspection certificate 8
MMaintenance 4 , 15Maintenance intervals 15Mounting position 10Multi-turn actuators for motoroperation
10
NName plate 7
OOperation 4Order number 7 , 8Output drive type B 12Output torque 7
PPackaging 9Protective measures 4
QQualification of staff 4
RRange of application 4Recycling 15Reduction ratio 7 , 8Replacing the seals 15
SSafety instructions 4Safety instructions/warnings 4Seating 14Serial number 7 , 8Service 15Servicing 15Size 7Spare parts 18Standards 4Storage 9Support 15Support App 8 , 8
TTechnical data 16Torque switching 14Transport 9Type (device type) 7Type designation 7Type of lubricant 7
VValve attachment 7Valve torque 7Version 7
YYear of production 8 , 8
29
GP 10.1 – GP 30.1 Index
Europe
AUMA Riester GmbH & Co. KG
Plant MüllheimDE 79373 MüllheimTel +49 7631 809 - 0riester@auma.comwww.auma.com
Plant Ostfildern-NellingenDE 73747 OstfildernTel +49 711 34803 - 0riester@wof.auma.com
Service-Center BayernDE 85386 EchingTel +49 81 65 9017- 0Riester@scb.auma.com
Service-Center KölnDE 50858 KölnTel +49 2234 2037 - 900Service@sck.auma.com
Service-Center MagdeburgDE 39167 NiederndodelebenTel +49 39204 759 - 0Service@scm.auma.com
AUMA-Armaturenantriebe Ges.m.b.H.AT 2512 TribuswinkelTel +43 2252 82540office@auma.atwww.auma.at
AUMA BENELUX B.V. B. A.BE 8800 RoeselareTel +32 51 24 24 80office@auma.bewww.auma.nl
ProStream Group Ltd.BG 1632 SofiaTel +359 2 9179-337valtchev@prostream.bgwww.prostream.bg
OOO “Dunkan-Privod”BY 220004 MinskTel +375 29 6945574belarus@auma.ruwww.zatvor.by
AUMA (Schweiz) AGCH 8965 BerikonTel +41 566 400945RettichP.ch@auma.com
AUMA Servopohony spol. s.r.o.CZ 250 01 Brandýs n.L.-St.BoleslavTel +420 326 396 993auma-s@auma.czwww.auma.cz
GRØNBECH & SØNNER A/SDK 2450 København SVTel +45 33 26 63 00GS@g-s.dkwww.g-s.dk
IBEROPLAN S.A.ES 28027 MadridTel +34 91 3717130iberoplan@iberoplan.com
AUMA Finland OyFI 02230 EspooTel +358 9 5840 22auma@auma.fiwww.auma.fi
AUMA France S.A.R.L.FR 95157 Taverny CedexTel +33 1 39327272info@auma.frwww.auma.fr
AUMA ACTUATORS Ltd.GB Clevedon, North Somerset BS21 6THTel +44 1275 871141mail@auma.co.ukwww.auma.co.uk
D. G. Bellos & Co. O.E.GR 13673 Acharnai, AthensTel +30 210 2409485info@dgbellos.gr
APIS CENTAR d. o. o.HR 10437 BestovjeTel +385 1 6531 485auma@apis-centar.comwww.apis-centar.com
Fabo Kereskedelmi és Szolgáltató Kft.HU 8800 NagykanizsaTel +36 93/324-666auma@fabo.huwww.fabo.hu
Falkinn HFIS 108 ReykjavikTel +00354 540 7000os@falkinn.iswww.falkinn.is
AUMA ITALIANA S.r.l. a socio unicoIT 20023 Cerro Maggiore (MI)Tel +39 0331 51351info@auma.itwww.auma.it
AUMA BENELUX B.V.LU Leiden (NL)Tel +31 71 581 40 40office@auma.nl
NB Engineering ServicesMT ZBR 08 ZabbarTel + 356 2169 2647nikibel@onvol.net
AUMA BENELUX B.V.NL 2314 XT LeidenTel +31 71 581 40 40office@auma.nlwww.auma.nl
SIGUM A. S.NO 1338 SandvikaTel +47 67572600post@sifag.no
AUMA Polska Sp. z o.o.PL 41-219 SosnowiecTel +48 32 783 52 00biuro@auma.com.plwww.auma.com.pl
AUMA-LUSA Representative Office, Lda.PT 2730-033 BarcarenaTel +351 211 307 100geral@aumalusa.pt
SAUTECHRO 011783 BucurestiTel +40 372 303982office@sautech.ro
OOO PRIWODY AUMARU 141402 Khimki, Moscow regionTel +7 495 221 64 28aumarussia@auma.ruwww.auma.ru
OOO PRIWODY AUMARU 125362 MoscowTel +7 495 787 78 21aumarussia@auma.ruwww.auma.ru
ERICHS ARMATUR ABSE 20039 MalmöTel +46 40 311550info@erichsarmatur.sewww.erichsarmatur.se
ELSO-b, s.r.o.SK 94901 NitraTel +421 905/336-926elsob@stonline.skwww.elsob.sk
Auma Endüstri Kontrol Sistemleri LimitedSirketiTR 06810 AnkaraTel +90 312 217 32 88info@auma.com.tr
AUMA Technology Automations LtdUA 02099 KievTel +38 044 586-53-03auma-tech@aumatech.com.ua
Africa
Solution Technique Contrôle CommandeDZ Bir Mourad Rais, AlgiersTel +213 21 56 42 09/18stcco@wissal.dz
A.T.E.C.EG CairoTel +20 2 23599680 - 23590861contactus@atec-eg.com
SAMIREGMA 203000 CasablancaTel +212 5 22 40 09 65samireg@menara.ma
MANZ INCORPORATED LTD.NG Port HarcourtTel +234-84-462741mail@manzincorporated.comwww.manzincorporated.com
30
AUMA worldwide
AUMA South Africa (Pty) Ltd.ZA 1560 SpringsTel +27 11 3632880aumasa@mweb.co.za
America
AUMA Argentina Rep.OfficeAR Buenos AiresTel +54 11 4737 9026contacto@aumaargentina.com.ar
AUMA Automação do Brazil ltda.BR Sao PauloTel +55 11 4612-3477contato@auma-br.com
TROY-ONTOR Inc.CA L4N 8X1 Barrie, OntarioTel +1 705 721-8246troy-ontor@troy-ontor.ca
AUMA Chile Representative OfficeCL 9500414 BuinTel +56 2 821 4108aumachile@auma-chile.cl
Ferrostaal de Colombia Ltda.CO Bogotá D.C.Tel +57 1 401 1300dorian.hernandez@ferrostaal.comwww.ferrostaal.com
AUMA Región Andina & CentroaméricaEC QuitoTel +593 2 245 4614auma@auma-ac.comwww.auma.com
Corsusa International S.A.C.PE Miraflores - LimaTel +511444-1200 / 0044 / 2321corsusa@corsusa.comwww.corsusa.com
Control Technologies LimitedTT Marabella,Trinidad, W.I.Tel + 1 868 658 1744/5011www.ctltech.com
AUMA ACTUATORS INC.US PA 15317 CanonsburgTel +1 724-743-AUMA (2862)mailbox@auma-usa.comwww.auma-usa.com
SuplibarcaVE Maracaibo, Estado, ZuliaTel +58 261 7 555 667suplibarca@intercable.net.ve
Asia
AUMA Actuators UAE Support OfficeAE 287 Abu DhabiTel +971 26338688Nagaraj.Shetty@auma.com
AUMA Actuators Middle EastBH 152 68 SalmabadTel +97 3 17896585salesme@auma.com
Mikuni (B) Sdn. Bhd.BN KA1189 Kuala BelaitTel + 673 3331269 / 3331272mikuni@brunet.bn
AUMA Actuators (China) Co., LtdCN 215499 TaicangTel +86 512 3302 6900mailbox@auma-china.comwww.auma-china.com
PERFECT CONTROLS Ltd.HK Tsuen Wan, KowloonTel +852 2493 7726joeip@perfectcontrols.com.hk
PT. Carakamas Inti AlamID 11460 JakartaTel +62 215607952-55auma-jkt@indo.net.id
AUMA INDIA PRIVATE LIMITED.IN 560 058 BangaloreTel +91 80 2839 4656info@auma.co.inwww.auma.co.in
ITG - Iranians Torque GeneratorIR 13998-34411 Teheran+982144545654info@itg-co.ir
Trans-Jordan Electro Mechanical SuppliesJO 11133 AmmanTel +962 - 6 - 5332020Info@transjordan.net
AUMA JAPAN Co., Ltd.JP 211-0016 Kawasaki-shi, KanagawaTel +81-(0)44-863-8371mailbox@auma.co.jpwww.auma.co.jp
DW Controls Co., Ltd.KR 153-702 Gasan-dong, GeumChun-Gu,,SeoulTel +82 2 2624 3400import@actuatorbank.comwww.actuatorbank.com
Al-Arfaj Engineering Co WLLKW 22004 SalmiyahTel +965-24817448info@arfajengg.comwww.arfajengg.com
TOO “Armaturny Center”KZ 060005 AtyrauTel +7 7122 454 602armacentre@bk.ru
Network EngineeringLB 4501 7401 JBEIL, BeirutTel +961 9 944080nabil.ibrahim@networkenglb.comwww.networkenglb.com
AUMA Malaysia OfficeMY 70300 Seremban, Negeri SembilanTel +606 633 1988sales@auma.com.my
Mustafa Sultan Science & Industry Co LLCOM RuwiTel +968 24 636036r-negi@mustafasultan.com
FLOWTORK TECHNOLOGIESCORPORATIONPH 1550 Mandaluyong CityTel +63 2 532 4058flowtork@pldtdsl.net
M & C Group of CompaniesPK 54000 Cavalry Ground, Lahore CanttTel +92 42 3665 0542, +92 42 3668 0118sales@mcss.com.pkwww.mcss.com.pk
Petrogulf W.L.LQA DohaTel +974 44350151pgulf@qatar.net.qa
AUMA Saudi Arabia Support OfficeSA 31952 Al KhobarTel + 966 5 5359 6025Vinod.Fernandes@auma.com
AUMA ACTUATORS (Singapore) Pte Ltd.SG 569551 SingaporeTel +65 6 4818750sales@auma.com.sgwww.auma.com.sg
NETWORK ENGINEERINGSY Homs+963 31 231 571eyad3@scs-net.org
Sunny Valves and Intertrade Corp. Ltd.TH 10120 Yannawa, BangkokTel +66 2 2400656mainbox@sunnyvalves.co.thwww.sunnyvalves.co.th
Top Advance Enterprises Ltd.TW Jhonghe City,Taipei Hsien (235)Tel +886 2 2225 1718support@auma-taiwan.com.twwww.auma-taiwan.com.tw
AUMA Vietnam Hanoi ROVN Hanoi+84 4 37822115chiennguyen@auma.com.vn
Australia
BARRON GJM Pty. Ltd.AU NSW 1570 ArtarmonTel +61 2 8437 4300info@barron.com.auwww.barron.com.au
31
AUMA worldwide
AUMA Riester GmbH & Co. KG
P.O.Box 1362DE 79373 MuellheimTel +49 7631 809 - 0Fax +49 7631 809 - 1250riester@auma.comwww.auma.com
Y006.889/003/en/1.15
For detailed information on AUMA products, refer to the Internet: www.auma.com