Post on 20-Jun-2018
transcript
EM TR LPT STW siemens.com/answers
Transforming Know-How into Solutions.
Our Profile Fiscal Year 2014
© Siemens AG 2014 All rights reserved. Page 2 EM TR LPT STW
Structure
1. Overview and History Siemens Transformers
2. Facts and Figures Siemens AG Österreich- Transformers Weiz
3. Product and Service Portfolio Siemens AG Österreich- Transformers Weiz
4. References Siemens AG Österreich- Transformers Weiz
5. Business excellence Siemens Transformers
© Siemens AG 2014 All rights reserved. Page 3 EM TR LPT STW
Siemens Transformers The Business Units of Energy Management
Medium Voltage & Systems
Low Voltage & Products
Transmission Solutions
Transformers High Voltage Products
Bild
Energy Automation
Smart Grid Solutions & Services
Air & Gas Insulated MV Switchgear
LV Switchgear & busbar trunking systems
Generator Switchgear
Storage, grid coupling and sub–sea solutions, e-houses
LV Protection, switching, measuring & monitoring devices
LV distribution boards /systems
MV vacuum circuit breakers, contactors & interrupters
High-Voltage, Direct-Current Transmission (HVDC)
Reactive Power Compensation / FACTS
Turnkey Grid Access Solutions
Solutions for Gas- and Air-insulated Switchgear (GIS, AIS)
Gas-insulated lines (GIL)
Power Transformers
Distribution Transformers
Special Purpose Transformers
Traction Transformers
Phaseshifter Transformers
TLMTM
Transformer Components
Circuit Breakers
Disconnectors and Earthing Switches
Hybrid Switchgear
Instrument Transform.
Surge Arresters
Coils
Bushings
Gas-Insulated Switchgear (GIS-Systems)
Grid automation
Grid protection
Communication devices
Power quality
Sensors
Grid control center
Grid applications
Meter data management
Data analytics
Software solutions
Integration services
Asset services
Automation Electrification Digitalization
#1 market position
#2 market position
#2 market position
#3 market position
#3 market position
#1 market position
#2 market position
© Siemens AG 2014 All rights reserved. Page 4 EM TR LPT STW
Siemens Transformers At all Levels of Transmission and Distribution
Generator Step-Up Transformers HVDC Transformers
Phase Shifters System and System-
Interconnecting Transformers Shunt and
Series Reactors
Special Transformers for Industrial Applications Line Feeder Transformers
Liquid immersed DTs for Distribution networks
Voltage Regulators
Liquid DTs and CRTs for Infrastructure Solutions
Traction Transformers for Mobility Applications
Unit Auxiliary Transformers
Static VAR FACTS Transformers
• Online-Monitoring • Consulting & Expertise • Condition Assessment &
Diagnostics • Maintenance & Lifecycle
Extension • Spare Parts &
Accessories • Repair & Retrofit • Transport, Installation &
Commissioning
• Wind, solar and hydro power integration
• Offshore and onshore solutions
• Applications for Smart grid and distributed power generation
Grid Access Solutions
TLM - Transformer Lifecycle Management
Renewable Energy
Solutions
© Siemens AG 2014 All rights reserved. Page 5 EM TR LPT STW
Siemens Transformers Business Overview
• Transformers market is currently growing by ~3% p.a. driven by USA, China and India
• Global trends towards Energy efficiency improvement (e.g. via HVDC) and grid interconnections
• Siemens Transformers is in no. 2 position worldwide
• 20 manufacturing locations in 14 countries worldwide, including Brazil, China, Germany, India, Russia and USA
• Global service setup with focus on Europe and USA
• Approximately 8.000 employees worldwide
• Manufacturing capacity approximately 280 GVA (max.)
Power Transformers (≤ 1.300MVA / ≤ 1.100kV) • Generator step-up transformers (GSU) • System interconnecting transformers (NET) • Phase shifters • Special transformers for industrial applications • HVDC converter transformers • Line feeders for rail system power supplies • Shunt and series reactors
Distribution Transformers • Liquid-immersed transformers (≤ 30MVA / ≤ 72,5kV) • Cast-resin transformers GEAFOL (≤ 50MVA / ≤ 72,5kV) • Voltage regulators
Traction transformers for rail vehicles (≤ 10MVA / ≤ 50kV)
Transformer Lifecycle Management (TLM)
Power Transformers Traction Transformers TLM Distribution Transformers
Portfolio Key figures
Market 2013 – 2019
© Siemens AG 2014 All rights reserved. Page 6 EM TR LPT STW
Siemens Transformers Merged strengths – our history
1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010 Est. in
1903
1883
1904
1921
1960
1836
1892
1920
1912
1894
Siemens Schuckert
EV Trafo
Transformatoren
VEB Transformatoren- und Röntgenwerk
Transformers
ELIN AG
Ferranti
Packard Ferranti-Packard Transformers
Transformers
ELIN-Union AG
Elektrobau AG
Csepel Transformers
Energy PTD
© Siemens AG 2014 All rights reserved. Page 7 EM TR LPT STW
Siemens Transformers has a global footprint of 20 locations in 14 countries
Locations
~2,000 km ~2,000 km
Mexico
Guanajuato
USA
Jackson
Tenjo
Colombia
Canada
Trois-Rivieres
Trento
Italy
Kirchheim
Germany
Nuremberg
Germany
Linz
Austria
Weiz
Austria
Nuremberg
Germany
Budapest
Hungary
Zagreb
Croatia
Kalwa
India
Voronezh
Russia Brazil
Jundiai Dresden
Germany
Karachi
Pakistan
China
Jinan
China
Wuhan
China
Guangzhou
EM TR
EM TR – Overview and history
© Siemens AG 2014 All rights reserved. Page 8 EM TR LPT STW
Structure
1. Overview and History Siemens Transformers
2. Facts and Figures Siemens AG Österreich-Transformers Weiz
3. Product and Service Portfolio Siemens AG Österreich- Transformers Weiz
4. References Siemens AG Österreich-Transformers Weiz
5. Business excellence Siemens Transformers
© Siemens AG 2014 All rights reserved. Page 9 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Weiz, Austria
Austria
Member of the European Union
Population … 8.507.786
Area … 83.878 km² Federal States… 9
Plant Weiz
Since … 1892
Employees … 1153
Area … 54.300m²
© Siemens AG 2014 All rights reserved. Page 10 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Company History
2012
2007
2005
2003
2000
1990
1988
1959
1922
1892
“ELIN Aktiengesellschaft für Elektrische Industrie”
“Franz Pichler Werke” – First Transformer
“ELIN Union AG für Elektrische Industrie”
Transformer Division was established
“ELIN Transformatoren GmbH”
“VA TECH ELIN Transformatoren GmbH & Co.”
VA TECH ELIN Transformatoren is one of two competence centers of VA TECH Transformers worldwide
Integration into SIEMENS
“SIEMENS Transformers Austria GmbH & Co. KG”
“SIEMENS Aktiengesellschaft Österreich – Transformers Weiz”
© Siemens AG 2014 All rights reserved. Page 11 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Mission Statement
Strategic partner for our customers
Utmost performance by motivated & qualified employees
Customer oriented, ecological & economical solutions
Technology leader through innovation
© Siemens AG 2014 All rights reserved. Page 12 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Milestones in Development
1892 1965 1986 1996 2005 2009 2012 2014
1965 : 400 kV Transformer (Sweden)
1951 : 230 kV Transformer (Austria)
1986 : 975 MVA Transformer (USA)
1989 : 765 kV – BIL 2050 Transformer (USA)
1892: “Franz Pichler” First Transformer
1996 : 1300 MVA Transformer (USA)
1993 : 650 MVA / 525 kV / ±24°Phase Shifter (USA)
1965 : 800 kV Transformer (USA)
2007 : 1200 MVA / 400 kV / ±24°±32 Taps Phase Shifter (Germany)
2008 : 133 MVAr / 765 kV Single Phase Shunt Reactor (South Africa)
2012 : 100 MVA / 735 kV Single Phase SVC Transformer (Canada)
2005 : 420 MVA / 345 kV - 57 dB(A) Transformer (USA)
2014 : 1200 MVA / 410 / 410 ± 20°(No Load) ± 32 steps
Phase Shifter(Poland)
© Siemens AG 2014 All rights reserved. Page 13 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Figures (app.) – FY 2014
Distribution Transformers
Power Transformers and Shunt Reactors
Order Intake
Turn Over
Production Area
Production Capacity in MVA
Employees (September 2014)
Employees (Office)
Employees (Workshop)
Apprentices *) incl. temp. Staff 1177
FY 2013
*) incl. temp. Staff 1153
974*
€ 313 Mio
€ 353 Mio
47.200
54.300 m²
7.200
40.000
361
544
69
FY 2014
969*
€ 330 Mio
€ 331 Mio
47.300
54.300 m²
7.300
40.000
359
547
63
© Siemens AG 2014 All rights reserved. Page 14 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Annual Production in MVA overall
0
10000
20000
30000
40000
50000
60000
07 08 09 10 11 12 13 14 15
TARG
ET
© Siemens AG 2014 All rights reserved. Page 15 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Markets FY 2014
54% 5%
20%
2%
19%
N/M East Africa
Europe Austria
Americas Asia/Australia
Order Intake (€ 330 Mio) Turn Over (€ 331 Mio)
39%
12% 14%
9%
26%
© Siemens AG 2014 All rights reserved. Page 16 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Markets FY 2014 – LPT only
48%
28%
2%
4%
18%
1%
Europe
USA
Asia/Australia
N/M East Africa Austria
Canada
Order Intake (€ 204,4 Mio) Turn Over (€ 203,5 Mio)
25%
39%
4%
18%
12%
2%
© Siemens AG 2014 All rights reserved. Page 17 EM TR LPT STW
Structure
1. Overview and History Siemens Transformers
2. Facts and Figures Siemens AG Österreich- Transformers Weiz, Austria
3. Product and Service Portfolio Siemens AG Österreich-Transformers Weiz
4. References Siemens AG Österreich- Transformers Weiz
5. Business excellence Siemens Transformers
© Siemens AG 2014 All rights reserved. Page 18 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Products
Generator Step Up Transformers
Substation Transformers (Multiwinding- & Autotransformers)
Single- & Dualtank Symmetric &
asymmetric Phase Angle
(Adjustable) Shunt Reactors
Seriesreactors
Power Transformers Phase Shifting Transformers Reactors Distribution
Transformers
1ph and 3ph up to 1,300 MVA / 765 kV
1ph and 3ph up to 1,200 MVA / 765 kV
1ph up to 150 MVAr / 765 kV 3ph up to 250 MVAr / 765 kV
1ph and 3ph up to 20 MVA / 72,5 kV
Standard Distribution Transformers
Special Applications (Renewables, Industry, etc.)
© Siemens AG 2014 All rights reserved. Page 19 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Service
Transformer Lifecycle Management (TLM)
© Siemens AG 2014 All rights reserved. Page 20 EM TR LPT STW
STW total delivered MVA and number of units worldwide
*) based on a 40 year lifetime
Total delivered MVA from
1937 to date
Currently installed capacity
suitable for commercial
service
642.000
561.161
MVA
3.005
4.035
Total number of currently installed units suitable for
commercial service
Total number of units delivered
from 1937 to date
Number of Units
In the period from 1937 to date, STW has supplied to 72 different countries and through the deployment of supervisors STW has been physically present in almost
all of these countries.
© Siemens AG 2014 All rights reserved. Page 21 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Service
Repair & Retrofit Spare Parts & Accessories Transport
On site repair Consulting
Engineering service
Advice & recommendations for preventive, curative and corrective actions
Diagnostic training
Custom-tailored workshop
Commissioning
© Siemens AG 2014 All rights reserved. Page 22 EM TR LPT STW
Structure
1. Overview and History Siemens Transformers
2. Facts and Figures Siemens AG Österreich- Transformers Weiz, Austria
3. Product and Service Portfolio Siemens AG Österreich- Transformers Weiz
4. References Siemens AG Österreich- Transformers Weiz
5. Business excellence Siemens Transformers
© Siemens AG 2014 All rights reserved. Page 23 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Reference for Generator Step Up Transformer
Generator Step Up Transformer
Customer
Destination
Rating
Key Features Short circuit test on model transformer Replacement of old transformer under very limited
space and timely conditions
EDF, France
Nuclear Power Plant Cattenom and Creil Delivery 2010-2012 (4 units)
570 MVA, single-phase GSU 405/20 kV
© Siemens AG 2014 All rights reserved. Page 24 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Reference for Generator Step Up Transformer
Generator Step Up Transformer
Customer
Destination
Rating
Key Features Two LV high current bushings per phase (current
17.6 kA) Special cooling design for temperature-control on
LV turret
Exelon, USA
Quad Cities/Dresden Power Station Delivery 2006-2008 (4 units)
1100 MVA, three-phase GSU 362/18 kV
© Siemens AG 2014 All rights reserved. Page 25 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Reference for Autotransformer
Autotransformer
Customer
Destination
Rating
Key Features 232 tons per heavy part with dry air Total weight fully assembled 390 tons per unit.
ESKOM, South Africa
Big Horn Substation and others Delivery 2007-2013 (12 units)
800 MVA, three-phase AUT 400/275/22 kV
© Siemens AG 2014 All rights reserved. Page 26 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Reference for Phase Shifting Transformer
Phase Shifting Transformer
Customer
Destination
Rating
Key Features Phase Angle ±40°
4 tanks max. 306t transportation weight each (excl. oil)
Used for Power Flow Control between Slovenia and Italy.
ELES, Slovenia
Divača Substation Delivery 2010
1200 MVA, three-phase PST 400/400 kV
© Siemens AG 2014 All rights reserved. Page 27 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Reference for Phase Shifting Transformer
Phase Shifting Transformer
Customer
Destination
Key Features ONAN / ODAF Single Phase PST Bank incl. Spare Biggest unit ever to cross below the Alps by
using the 9-mile Gotthard railroad tunnel
ALPIQ, Switzerland
Lavorgo Station Delivery 2011
Rating 800 MVA PST 420/√3 // 247/√3 // 33 kV, ±9.6°
© Siemens AG 2014 All rights reserved. Page 28 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Reference for Shunt Reactor
Single Phase Shunt Reactor
Customer
Destination
AEP, USA
Rockport and others Delivery 2005 through 2013 (36 units)
Rating
Key Features ONAN Low Loss Design Full Type Tests
100 MVAr SHR 765/√3 kV
© Siemens AG 2014 All rights reserved. Page 29 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Reference for Series Reactor
Series Reactor
Customer
Destination
Singapore Power, Singapore
Tembusu Substation Delivery 2013 (3 units)
Rating
Key Features First Series-Reactor in Singapore
500 MVA three-phase CLR 230 kV
© Siemens AG 2014 All rights reserved. Page 30 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Reference for Renewable Energy – Transformer for Wind Turbines
Transformer for Wind Turbines
Customer
Destination Siemens Wind Power / Dong Energy
Windfarm Anhold, Denmark Delivery 2013 (111 units)
Rating
Key Features Hermetically sealed with rubber bag Filling with ester Midel 7131® (biodegradable) Nomex® high temperature insulation Fully aluminium windings Zincflake coating system acc. C5M (marine
standard) with 240 µm layer thickness KFAF cooling (forced liquid / forced air) Installation inside the wind turbine
4 MVA Ratio 33000 / 690 V
© Siemens AG 2014 All rights reserved. Page 31 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Reference for Generator Step Up Transformer
Generator Step Up Transformer
Customer
Destination KWD GmbH
Hydro Power Plant Dientenbach, Austria Delivery 2011 (1 unit)
Rating
Key Features Expansion tank design Low loss design Sound pressure level 45 dB(A) only @ 0,3 m Zincflake coating system with 210 µm layer
thickness Fully type tested (Noise level, Heat run test,
Lightning impulse test, partial discharge test)
6300 kVA Ratio 30200 / 6300 V
© Siemens AG 2014 All rights reserved. Page 32 EM TR LPT STW
Siemens AG Österreich-Transformers Weiz Reference for Transformer for 24-pulse Drive Application
Transformer for 24-pulse Drive Application
Customer
Destination Mutanda Mining Group
Congo Delivery 2013 (2 units)
Rating
Key Features Vector group D+7,5°y11d0 and D-7,5°y11d0 Conservator hermetically sealed (rubber bag) Cable boxes IP54 Zincflake coating system acc. C5M marine
standard with 240 µm layer thickness Fully equipped with CT’s for differential
protection (3 pcs. CT’s HV side, 12 pcs. CT’s LV side) Special protection devices
5500 kVA Ratio 22000 / 4 x 2200 V
© Siemens AG 2014 All rights reserved. Page 33 EM TR LPT STW
Structure
1. Overview and History Siemens Transformers
2. Facts and Figures Siemens AG Österreich- Transformers Weiz
3. Product and Service Portfolio Siemens AG Österreich- Transformers Weiz
4. References Siemens AG Österreich- Transformers Weiz
5. Business excellence Siemens Transformers
© Siemens AG 2014 All rights reserved. Page 34 EM TR LPT STW
For us, excellence is leadership in quality, environmental care, health and safety
Source: E T TR BE
Therefore, we continuously work to live excellent business processes …
… because excellence in processes leads to operational excellence
… because good processes are prerequisite to achieve customer satisfaction
Our Management Policy and Business Charter build the basic framework
© Siemens AG 2014 All rights reserved. Page 35 EM TR LPT STW
Excellence in processes is standardization, harmonization and continuous process improvement
Source: E T TR BE
Our objectives:
Business Process Management (BPM)
Comprises process management of all processes within the defined company structure
Focuses on clearly structured process presentation
Targeted control of Business, Management and Support Processes
Created value for customers, employees, and business partners through efficient and effective processes
Standardization of processes for us is an important success factor
© Siemens AG 2014 All rights reserved. Page 36 EM TR LPT STW
The holistic and integrated process house approach is our way to realize process excellence
Source: E T TR BE
Transformer Process House (TPH)
TPH provides the standardized processes to all departments and factories.
TPH is the basis for a common language and terminology in all units of E T TR.
© Siemens AG 2014 All rights reserved. Page 37 EM TR LPT STW
Our manufacturing processes in operation
A strong global network of highly
experienced engineers (>500) Proven standard design or
Individual mechanical and electrical design to customers requirements
State of the art design processes using CAE* methods, pre-testing algorithms and latest results of our R&D departments and materials and high voltage laboratories
Fully automated core cutting Stacked cores with GOES steel Manual core stacking up to 350
tons according to customer requirements and product type
Manual laying of windings for optimal materials handling with perfect results according to product type
Layer or disc windings with copper or aluminum conductors
Winding processing including pressing and pre-drying
Inhouse insulation workshops
CAE : Computer Aided Engineering e.g. finite elements analysis
1) Transformer design 2) Core building 3) Winding shop
© Siemens AG 2014 All rights reserved. Page 38 EM TR LPT STW
Our manufacturing processes in operation
Inhouse lead preparation Arranging winding, core, lead and
other components (e.g. tap changers) to active parts up to 400 tons
Complex active part assembly in desert climate chambers for highest manufacturing quality
Assembly area with equipment up
to 400 tons of total weight capacity to unify tank and active part
Sophisticated vacuum and oil filling processes with final filtration
High tech test field suitable to test units up to 800 kV
Full compliance with any existing international standard
Guaranteed functionality of all devices
4) Active part 5) Final assembly 6) Testing
© Siemens AG 2014 All rights reserved. Page 39 EM TR LPT STW
Our manufacturing processes in operation
We check and handle the complete transport procedure from our manufacturing facility to the customer on site
Long experience with first class transportation partners for rail, water and road all over the world
Deep knowledge and experience in installing and commissioning our products worldwide (incl. nuclear power plant certification)
Customer trainings in the factory and on site
Highest level of EHS-regulations (zero harm culture)
Strong global network of experts from14 countries for unparalleled expertise and every-time and every-place support
TLM* with condition assessment, diagnostics, online monitoring, repair and retrofit
Facilities and experience with Siemens and competitor products
*TLM : Transformer Lifecycle Management
7) Transport 8) Commissioning 9) Service & Repairs
© Siemens AG 2014 All rights reserved. Page 40 EM TR LPT STW
Experienced Workforce Periodic and standardized training Competence management
Modern and reliable equipment Highest quality Fast and flexible
Standardized Production Processes World wide production standards Clear commitment to EHS (zero harm culture)
Environmental Friendly Production Avoid energy wasting processes Energy recycling
Siemens Production System Lean production Continuous improvement
Excellence in operation – this is our quality
Source: E T TR BE
We believe in quality to be the primary lever for products and solutions with exceptionally successful innovations.
© Siemens AG 2014 All rights reserved. Page 41 EM TR LPT STW
All our locations are ISO 9001, ISO 14001 and OHSAS 1801 certified
© Siemens AG 2014 All rights reserved. Page 42 EM TR LPT STW
Environmental Portfolio audited and approved by Ernst&Young since 2011
Source: E T TR BE