Post on 30-Jul-2018
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PHARIO – A Full Scale/Pilot Scale
Practical Evaluation of
Regional Biopolymer Value Chains
Built on Residuals Management Services
Tomas Alexandersson, Simon Anterrieu, Monica Arcos, Simon Bengtsson, Giulia Degrazia, Markus Hjort, Peter Johansson, Anton Karlsson, Lamija
Karabegovic, Per Magnusson, Fernando Morgan, Luca Quadri, Eric Train, Jacob Bruus, Alan Werker… (VWT)
Leon Korving, Etteke Wipkema, Levien van Dixhoorn, Jack Eversdijk, Lennert de Graaf, Martijn Gebraad… (WBD)
Jarno de Jonge, Victor Claessen, Alexandra Deeke, Doy Schellekens, Peter van Horne… (WDD)
Yede van der Kooij… (WF), Martin Tietema, Peter Dijkstra, Cindy Visser, Yme Flapper (KNN), Luc Sijstermans (SNB),
Cora Uijterlinde (STOWA),…
Looking Back and Ahead from 2002 – Cella™ Technologies
2002 2015
Fundamental R&D
Integration Strategies for Business Developments
First Circular Economies
Pilot Prototyping
Demo/1st Full Scale
2
Food and Dairy WW
Municipal WW and Sludge
Municipal WW and Agro-Industry Residues
A Party for the Biomass Produced From Water Treatment
RWZI Bath ≈ 500,000 p.e. Waste Activated Sludge Produced ≈ 2500 tVSS/yr
PHA (Biopolymer) Production Potential ≈ 2000-2500 t/yr
The Sludge is ”Wasted” – Let’s Make this active biomass a Harvested Functional Resource
Functional
Biomass
Bioplastic From Bacteria Produced During WWT
WAS or Harvested Functional Activated Sludge?
Polyhydroxyalkanoate (”Biopolymer”) Production from Services of Wastewater Treatment 7
PHA PHA
Granules of Polyhydroxyalkanoates (PHA)
”Photoshop’d for illustration”
CellaPol™ Production – 2 Regional Input Raw Materials
BIOMASS (Activated
Sludge)
PHA
(Residual) REGIONAL ORGANIC
FEEDSTOCK +
= 10
PHA
PHARIO - Making a Move Up The Renewables Value Pyramid
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Source: IMA Fungus. 2012 Jun; 3(1): 87–92. Figure by Peter Westermann, Aalborg University
PHA
Focus – Raw Materials Supply and Product Quality
(Residual) ORGANIC
FEEDSTOCK +
= 12
(Residual) ORGANIC
FEEDSTOCK
(Residual) ORGANIC
FEEDSTOCK
(Residual) ORGANIC
FEEDSTOCK
(Residual) REGIONAL ORGANIC
FEEDSTOCKS
Harvested Activated
Sludge
PHA
PHA
Products and Product Quality as a function of Material Source and/or Time
Process Elements PE1-PE4
Contaminated Waste Water
Municipal/Industry Wastewater Treatment
Functional Biomass
Treated Water
Process Elements Integrated Within Existing Municipal/Industrial Infrastructures 13
Municipal/Industry Wastewater Treatment
Process Elements PE1-PE4
Contaminated Waste Water
Functional Biomass
Treated Water
Process Elements Integrated Within Existing Municipal/Industrial Infrastructures
Not Waste, Not Sludge! Resource for making 1000s tPHA/yr
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Process Elements PE1-PE4
Contaminated Waste Water
Municipal/Industry Wastewater Treatment
Functional Biomass
Treated Water
Regional VFA Rich Feedstock
Process Elements Integrated Within Existing Municipal/Industrial Infrastructures
VFA = Volatile Fatty Acids
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VFA Rich Feedstock
Process Elements PE1-PE4
Contaminated Municipal Water
Municipal/Industry Wastewater Treatment
Functional Biomass
Treated Water
Treated Water
Process Elements Integrated Within Existing Municipal/Industrial Infrastructures
PHA
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VFA Rich Feedstock
Process Elements PE1-PE4
Contaminated Waste Water
Municipal/Industry Wastewater Treatment
Functional Biomass
Treated Water
Treated Water
PHA
PHA
Process Elements Integrated Within Existing Municipal/Industrial Infrastructures 17
Municipal/Industry Wastewater Treatment
VFA Rich Feedstock
Green Chemistry – Side Products and Services
Contaminated Waste Water
Functional Biomass
Treated Water
Treated Water
PHA
PHA
Process Elements Integrated Within Existing Municipal/Industrial Infrastructures
No Water No Waste
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Municipal/Industry Wastewater Treatment
VFA Rich Feedstock
Cella™ Technologies – Stimulating Value Chains
Contaminated Waste Water
Functional Biomass
Treated Water
Treated Water
PHA
PHA
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Municipal/Industry Wastewater Treatment
VFA Rich Feedstock
PHARIO Case Study – One Biomass – Many Products
Municipal Wastewater
Functional Biomass
Treated Water
Treated Water
PHA
PHA
VFA Rich Feedstock
VFA Rich Feedstock
VFA Rich Feedstock
PHA PHA PHA 20 Polymer Product Quality
RWZI Bath ≈ 500,000 p.e. Waste Activated Sludge Produced ≈ 2500 tVSS/yr
PHA Production Potential ≈ 2000-2500 t/yr
The Sludge is ”Wasted” – Why not Make it a Harvested Functional Resource
Pilot Scale PE1 and PE3 Located at RWZI Bath
Mobile PHA Recovery Unit – Lund Sweden
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CellaPol™ Pilot Production (10 L Batch Process)
From Municipal or
Industrial WWT Facilities
PHA
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PHA
A Pressed Cake of CellaPol™ - PHARIO Production Routine
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PHA
Value Chains From Environmental Engineering Services
PHA rich Biomass
Biomass Residual
Recovered PHA
Bioplastics
Environmental Protection/Residuals Management Biobased Society
Value Chains And Material Product Market Combinations
VFA
Supply
PHA-rich biomass
PHA Recovery Bioplastics Bioplastic
compounders & converters
Products &
Services
Forward & Backward Feedback
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Bridging to the Biobased Value Chain Market Gap
VFA
Supply
PHA-rich biomass
PHA Recovery Bioplastics Bioplastic
compounders & converters
Products &
Services
Waterboards, Industries and
Regional Raw Materials
Regional Entrepreneurial
Biobased Products and Services
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V1.0
PHARIO: a stepping stone to regional economic development
PHARIO 50
kg/yr
Demonstration Value Chain
100 ton/yr
1st commercial Value Chains
2000-5000 ton/yr
Further biobased growth
10000 + ton/yr
2015 - 2016
2017-2018
2019-2021 2021 and beyond
Earlier Cella™ Pilot Projects (2008-2015): Lund, Eslöv, Groningen, Leeuwarden, Brussel, Brande
Thank You!
PHARIO is financially supported by a subsidy from the Topsector Energy program of the Dutch ministry of
Economic Affairs and contributions by the PHARIO project partners: Veolia Water Technologies, the Dutch water
authorities Brabantse Delta, De Dommel and Fryslan, STOWA, KNN and Slibverwerking Noord-Brabant