Presentation SERI ASLI

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INNOVATION IN SOLAR ENERGY TECHNOLOGY

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CONTENTS

• INTRODUCTION

• INNOVATION IN

SOLARPHOTOVOLTAICS

• INNOVATION IN

SOLAR THERMAL

• CONCLUSIONS

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Director:Pr of Dr Kamaruzzaman Sopian

Deputy Director:Dr. Mohd Hafidz Ruslan

Principal Research Fellow:Prof Dr Mohd Yusof SulaimanProf Dr Takhir Razykov 

Senior Research Fellow:Ir. Dr. Baharudin AliDr. Mohamad Ahmad AlGhoul Ar Lim Chin Haw 

Research Fellow:Dr. Sohif Mat

Dr. Muhamad YahyaNurasikin Ahmad Ludin Mohd Adib Ibrahim Mohd Asri TeridiChan Hoy YenSuhaila Sepeai

Established in 2005, SERIis the national centre of 

excellence for solarenergy. SERI secured

RM15 million in researchgrants with state-of-the-

art facilities, 3 Post-doctorates, 20 PhD and10 MSc students. SERI

offers MSc and PhD(Renewable Energy)

Established in 2005, SERIis the national centre of 

excellence for solarenergy. SERI secured

RM15 million in researchgrants with state-of-the-

art facilities, 3 Post-doctorates, 20 PhD and10 MSc students. SERI

offers MSc and PhD(Renewable Energy)

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SOLAR ENERGY TECHNOLOGYRESEARCH CLUSTERS

ADVANCED SOLARCELL AND PV

SYSTEMS

ADVANCED SOLARCELL AND PV

SYSTEMS

SOLAR THERMALSYSTEMSSOLAR THERMALSYSTEMS LOW ENERGYARCHITECTURELOW ENERGYARCHITECTURESUSTAINABLEMATERIALS AND

SISTEMS IN BUILDINGS

SUSTAINABLEMATERIALS AND

SISTEMS IN BUILDINGS

URBAN ECOSCAPEURBAN ECOSCAPE POWER SYSTEMSPOWER SYSTEMS BIODIESELBIODIESEL MARINE ENERYMARINE ENERY RENEWABLE

ENERGY SYSTEM

ANALSYIS AND

SOCIAL IMPACT

RENEWABLE

ENERGY SYSTEM

ANALSYIS AND

SOCIAL IMPACT

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SOLAR RESOURCE• Annual solar radiation at the earth’s surface is over 10,000

times total primary global energy consumption

•  Total global primary energy consumption is less than the solarradiation incident at the earth’s surface in 1 hour

 

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SOLAR RADIATION INMALAYSIA

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Monthlyaverage dailysolar irradiationof 4000 – 5000Whr/m2

Average daily

sunshine hoursof 4 to 8 hrs

Experiencesmore than 170rainy days

Ambienttemperature of 26 to 32 C

Relativehumidity of 80 –90 % and never falling below 60%

JANUARY

APRIL

JULY

OCTOBER

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CONTENTS

• INTRODUCTION

• INNOVATION IN

SOLARPHOTOVOLTAICS

• INNOVATION IN

SOLAR THERMAL

• CONCLUSIONS

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ENERGY RESOURCES

SolarRadiati

on

WaveandTidalEnergy

Geothermal

DirectSolar

Energy

StoredSolar

Energy

IndirectSolarEnergy

NuclearEnergy

DIRECT SOLAR

ENERGY Photovoltaic

Thermal 

PHOTOVOLTAIC –DIRECT CONVERSIONOF SUNLIGHT INTO

ELECTRICITY 

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ENERGY RESOURCES

SolarRadiati

on

WaveandTidalEnergy

Geothermal

DirectSolar

Energy

StoredSolar

Energy

IndirectSolarEnergy

NuclearEnergy

DIRECT SOLAR

ENERGY Photovoltaic

Thermal 

PHOTOVOLTAIC –DIRECT CONVERSIONOF SUNLIGHT INTO

ELECTRICITY 

SOLAR THERMAL SYSTEMSSolar Drying, Solar Hot Water

Heating Systems, Solar SpaceHeating and Cooling, Solar

Detoxification, Solar Desalination,Solar Refrigeration, Solar Heat

Pump, Solar Pumping, Daylighting

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PHOTOVOLTAIC – DIRECTCONVERSION OFSUNLIGHT INTO

ELECTRICITY 

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Market =

USD50Billion

(2008)

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SILICON BASEDSOLAR CELL

THIN FILM

(CdTe, CIGS)

ORGANICSOLAR CELL

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PHOTOVOLTAIC SYSTEM –STANDALONE

PV Panel

BatteryStorage

Lamps

TV

Radio

Charger

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PHOTOVOLTAIC SYSTEM –GRID CONNECTEDPV Panel DC/AC

NationalGrid

Inverter

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 TNB

Distribution

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Residential

sector 

Solar BIPV

buildings and Solar 

Farms

Commercial

sector 

Industrial

sector 

Feed In Tariff Concept

TNB Generation

Independent Power 

Producers

30 sen/kWh

Previous Bill = RM100

Present Bill = RM101No of Customer = 5,000,000

19 sen/kWh

GERMANY (2000- 2005)

300,000 Job Creation

200 Companies

165 sen/kWh

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2020:2,080 MW (11%)

 

2030:4,000 MW (17%)

2050:21.4 GW (73%)

 

2015:985 MW (6%)

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RE Policy: Targets

20303.5GW2020

2.1GW

BAU 2050: <2,000 MW

205011.5GW

o cy: ro ec e

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 Year Cum Biomass(MW)

Cum Biogas(MW)

Cum Mini-Hydro(MW)

Cum SolarPV

(MW)

Cum SW(MW)

Cum TotalRE, Grid-

Connected

(MW)

2011 110 20 60 7 20 217

2012 150 35 110 15 50 360

2015 330 100 290 55 200 975

2020 800 240 490 175 360 2,065

2025 1,190 350 490 399 380 2,809

2030 1,340 410 490 854 390 3,484

2035 1,340 410 490 1,677 400 4,317

2040 1,340 410 490 3,079 410 5,729

2045 1,340 410 490 5,374 420 8,034

2050 1,340 410 490 8,874 430 11,544

Assumptions:

1.RE Technical potential:

Biomass (EFB, agriculture): 1,340 MW will be reached by 2028.

Biogas (POME, agriculture, farm): 410 MW will be reached by 2028.

Mini-hydro (not exceeding 30 MW): 490 MW will be reached by 2020.

Solar PV (grid-connected): unlimited.

Solid waste (RDF, incineration, sanitary landfill): 378 MW will be reached by 2024 (at 30,000 tonne/day of 

Solid Waste as projected by KPKT, followed by 3% annual growth post 2024).

o cy: ro ec eGrowth

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: ar e

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 Year Cum Solar

PV(MW)

MARKET

POTENTIALRM(Million)

2011 7 142012 15 300

2015 55 1100

2020 175 3500

2025 399 79802030 854 17080

2035 1,677 33540

2040 3,079 61580

2045 5,374 1074802050 8 874 177480

: ar ePotential

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Growth of RE (Solar PV)

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First Solar 

Q-Cells

Tokuyama

Sunpower 

Impact of FDIs: RM 13.8 billion (in 2 years), 10000 jobs, indirect values to transport

and infrastructure sectors, port and shipping industries, etc.

FDIs provide ‘next door’ business opportunities to local industry.

Growth of RE (Solar PV)Industry in Malaysia

 TCT/Red Solar

 TT Vision, Ire-tex, PIE,Pentamaster

Solartiff 

PV High-Tech

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SOLARCELL

SOLAR

PANELS

FRONT END PROCESS

BACK END PROCESS

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Front EndSolar Cell Processing

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WORKING PRINCIPLE OF SOLAR

CELL

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TEXTURING USING KOH

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WET

BENCHES

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JUNCTION FORMATION –

WAFER INTO POCl3 FURNACE

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JUNCTION FORMATION –

WAFER OUT OF POCl3 FURNACE

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JUNCTION FORMATION –

WAFER CHANGE COLOR

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POCl3 

DIFFUSION

FURNACE

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POCl3 

DIFFUSIONFURNACE

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POCl3 DIFFUSION

FURNACE

4 INCHWAFERS

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FOUR

POINTPROBE

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ANTI REFLECTIVE COATING

PECVD

PECVD AND ION IMPLANTATION SYSTEMS

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PECVD AND ION IMPLANTATION SYSTEMS

PECVD CHAMBER IMPLANTATION CHAMBER

   14” diameter chamber   5 gas inlets for PECVD   3-gas inlets for Implantation   PC and manual interfaces

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EDGE ISOLATION

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XEF2 EDGE

ISOLATION

SYSTEM

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SCREEN PRINTERS- BACK 

AND FRONT CONTACT

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SCREENPRINTERS

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RAPID THERMAL ANNEALING

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RAPID

THERMAL

ANNEALING

FURNACE

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LIV AND SPECTRAL RESPONSE

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LIV TESTER

MODULE

TESTER

SPECTRAL

RESPONSE

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SOLARCELL

SOLAR

PANELS

FRONT END PROCESS

BACK END PROCESS

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BackendSolar Modules Processing Steps

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SOLAR CELL DICING

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DICINGSAW

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LAMINANT AND

ENCAPSULATION

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PANEL

ASSEMBLYSECTION

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LAMINATOR - BEFORE

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LAMINATO

R

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80 W panel

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MODULE TESTER

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THE

CONVENTIONALFULLY

AUTOMATED

PROCESS FOR PVPANELPRODUCTION –

High Capital CostSingle Product

Module

COTTAGE

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(1) Soldering and Tabbing

(2) Stringing (3) Pre-Laminating

(4) Laminating (5) LIV Tester –Quality Control

Multiple Product Range andCustomized PV Panel

COTTAGEINDUSTRY 

FOR PVPRODUCTIONLow Capital CostMultiple and

Customized Product Job creationEnhancement of rurallocal industryPV cost reductionLOW VOLUME, LOW

COST MANUFACTURINGAPPROACH

PRINCIPAL PROCESSESand EQUIPMENT

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Registered Trademark

PV Cottage TM

 Class 7 (17 July 2009)Application No.

09011886

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CONVENTIONAL FRONT CONTACT

SO C

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SOLAR CELL

n-type

Front

contact

p-type

Back contact

These line are screen printed on the surface of each cell andserves as an energy collection grid.• DISADVANTAGES : Unfortunately these collection grids

inefficiently block sunlight and can cause up to a 20% shading

loss which translates into less power potential from each cell

NEW INTERDIGITATED BACKSIDE

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CONTACT SOLAR CELL

You won't see any collection grids that cause

shading on these cells because they are

located on the back of the cell !!!. 

n-type

p-type

Interdigitated contacts

NEW INTERDIGITATED BACKSIDE

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SOLAR CELL

THE DIMENSION WILL BE SMALLER FOR

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 THE DIMENSION WILL BE SMALLER FORBACK CONTACT SOLAR CELLS

• CONVENTIONAL90 wattdimensions56.93 x 22.80

• SERI-UKM• 95 watt

dimensions40.83 x 20.75

• COST SAVINGS

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Registered Trademark

Powerscreen TM

 Class 20 (10 May 2010)Application No.

2010008132

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Registered Trademark

ecsighting TM

 Class 25 & 16 (10 May2010) Application No.

2010008133Application No. 2010008134

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FRONT END PROCESS

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SOLAR CELL

SOLAR

PANELS

SILICONINGOT

WAFER

SLICER

FRONT END PROCESS

BACK END PROCESS

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CONTENTS

• INTRODUCTION

• INNOVATION IN

SOLAR

PHOTOVOLTAICS

• INNOVATION IN

SOLAR THERMAL

• CONCLUSIONS

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• Domestic

Water Heating

• Pool and SpaHeating

• Process WaterHeating

• AirConditioning“Reheat”

EVACUATED TUBE COLLECTORS

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EVACUATED TUBE COLLECTORS

•Higher cost

•No convectionlosses

•High temperature

•Cold climates•Fragile

•Installationcan be morecomplicated

• Temperature riseof more than 50 C

Potential of Solar Hot Water 

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Application of hot water for Hospitaland Hotels

  Systemspayback period< 4 years.

System can bereplicated inover 250hospitals and

hotels. of RM200million.

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SOLAR HOT WATER

SYSTEM

PROPOSED SITE –

PUSAT PERUBATAN

UNIVERSITI

KEBANGSAAN

MALAYSIA

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PROPOSED LOCATIONPROPOSED LOCATION

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SHADOWFORMATION

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JANUARY

4:00 PM

POTENTIAL OF SOLAR DRYING

Commodity Present drying system Energy Source Drying Time

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Commodity Present drying system Energy Source Drying Time

Paddy Open drying

Fixed bad dryer Moisture extraction unit

Sun

DieselDiesel/elect.

5-6 hrs

4-5 hrs2-3 hrs

Cocoa Sundry on cement/try

Kerosene drying

Burner blower 

Rotary drying

Sun

Kerosene

Kerosene/diesel

Diesel

6 days

35-40 hrs

36 hrs

45-48 hrs

Coffee Sundry Sun 14 days

Pepper Sundry Sun 7 days (black)

3 days (white)

Commodity Present drying system Energy Source Drying Time

Tobacco Conventional curing

Modern curing

Rubber wood

LNG

100 hrs

100 hrs

Tea Drying chamber Diesel 25 min at 95oC

Banana Sundry Sun and woodfor smoking

1 day

Anchovies Sundry

Fixed bed dryer 

Sun

Diesel

7 days

5-7 hrs

Rubber Sundry Sun and woodfor smoking

1 day

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ONE PASSED SOLAR AIR HEATER 

Cold air inlet

Hot air outlet

Glass cover

Absorber plate

Fins

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Hot air outlet

Cold air inlet

V-GROOVE SOLAR AIR HEATER (PI2007 1616)

 

Absorber plate

Glass cover

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 Fresh chili   Dried chili

 Fresh tea leaves Dried tea leaves

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114

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Fins

Hot air outlet

Cold air inlet

TWO PASSED SOLAR AIR HEATER 

Absorber plate

Glass cover

Gl

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DOUBLE-PASS SOLAR COLLECTOR WITH POROUS MEDIA(PI 2007 1530) 

Cold air inlet

Hot air outlet

Glass cover

Absorber plate

Porous Media

SOLUTION 2 

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SOLAR HEAT PUMP

DRYER

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122122

Centella

asiatica

Musa

sapientum

Artocarpus

heterophyllus

High Quality

DRYER

Psidium

guajava

Roselle

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SolarCollector

ABSORPTIONCYCLE

SOLAR COOLING

SYSTEM

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PVT – The simultaneous

production of heat and

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p

electricity

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Gajah Menyusu

Rumah Bujang

Rumah Kutai

Rumah Tiang

Dua Belas

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CONCEPTS FROM THE PAST

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ULTRA LOW ENERGY BUILDING

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SMART BUS STOPSMART BUS STOP: NOW

CONTENTS

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• INTRODUCTION

• INNOVATION IN

SOLAR

PHOTOVOLTAICS• INNOVATION IN

SOLAR THERMAL

• CONCLUSIONS

138

Making Transformational Change

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The opportunity for makingrenewable energy

transformational change is now

before us as a solution to a global

crisis.

Innovation in Solar Energy Technology :

a.Leader in Green Technology

b.A local manufacturing plant and

expertise established

c.Malaysia a real player in PV and Solar

Thermal