Post on 20-Feb-2020
transcript
Rare Plastics manufacture and distribute HDPE pipe, fittings and backing rings from our factory in Meyerton, Gauteng. Pipes are manufactured to SANS ISO 4427 standards and range from 16mm to 2000mm. The PE100 raw material is sourced from reputable manufacturers who comply to SANS ISO 4427 Part 1.
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BenefitsHDPE piping systems offer many benefits when compared to most other materials; which typically include the following:
• High impact strength• Resistance against chemicals, corrosion and abrasion• Chemically inert and unaffected by acidic soil conditions• Biologically inert against micro organisms• Available in long lengths, reducing the number of joints• Flexibility and toughness• Inherent resistance to the effect of ground water movement• Excellent hydraulic properties with low friction resistance throughout life• Non-toxic and safe for drinking water• Low installation cost and maintenance free• Environmentally friendly• Can be fusion welded, ensuring absolutely leak free joints• Very suitable for rehabilitation of old pipelines
ApplicationsSome typical applications of HDPE pipe include the following:
• Mining (surface and underground)• Water supply• Agriculture / irrigation• High temperature liquids and gases – usually not above 60°C• Corrosive water and effluents• Dewatering• Drainage and sub-soil drainage• Protection of electrical and telephone cables• Hydraulic transport
• Pipeline rehabilitation
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Compression fittings
Butt weldingElectro-fusion
Permanent jointing
Detachable jointing
Stub & Flange
Mechanical couplings
Tak and Victaulic system
Saddles
Jointing methodsHDPE allows for a range of jointing systems to suit various applications. Permanent and detachable
jointing methods are used, with several options available under each method.
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HDPE Double Wall Corrugated / Spiral Winding pipeThe Strong, Reliable, Cost-Effective Solution for Drainage
Over the past several years, the use of dual wall HDPE corrugated pipes for storm water has
increased dramatically. This is because of their strength, durability, joint integrity and long-term cost-
effectiveness. HDPE double wall pipes are well proven in some of the world’s toughest environments.
Results show that forward-thinking municipalities realise the future of storm water management relies
on the best technology. HDPE corrugated pipes are manufactured from the highest quality materials
and are the most technologically advanced product available for moving storm water and wastewater.
The pipes have two layers; the outer layer is corrugated to enhance the pipe’s stiffness while reducing
weight and cost; while the inner layer is smooth to improve flow efficiency and lower operational costs.
HDPE corrugated pipes can replace other piping material such as concrete, GRP and clay pipes as well
as traditional pipes.
HDPE DOUBLE WALL CORRUGATED PIPE
Diameter 100 150 200 250 300 400 500 600 800SN8 Pipe Weight (kg/m) 0,6 1,1 1,94 3 4,2 7,4 12,1 17,8 30,9
HDPE SPIRAL WINDING PIPE
Diameter 1000 1200 1400 1600 1800 2000 2300 2400SN8 Pipe Weight (kg/m) 66,5 85,83 136,6 198,3 275 322 502 570
SN4 Pipe Weight (kg/m) 62,5 81,25 105,3 139,5 190,75 269,75 336,25 377,5
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HOT DIPPED GALVANISED BACKING RINGS
P I P E O D
SABS 1123 1000/3 SABS 1123 1600/3DIMENSIONS BOLTS DIMENSIONS BOLTS
D d1 b PCD (k) Qty d2 P-P P-S D d1 b PCD (k) Qty d2 P-P P-S
20 95 30 10 65 4 M12 65 50 95 30 10 65 4 M12 65 5025 105 38 10 75 4 M12 65 50 105 38 10 75 4 M12 65 5032 115 45 10 85 4 M12 65 50 115 45 10 85 4 M12 65 5040 140 52 10 100 4 M16 80 60 140 52 10 100 4 M16 80 6050 150 63 10 110 4 M16 80 60 150 63 10 110 4 M16 80 6063 165 74 12 125 4 M16 90 65 165 74 12 125 4 M16 90 6575 185 86 12 145 4 M16 90 65 185 86 12 145 4 M16 90 6590 200 103 12 160 8 M16 90 65 200 103 14 160 8 M16 90 65110 220 136 12 180 8 M16 100 70 220 136 14 180 8 M16 100 70125 220 136 12 180 8 M16 120 80 220 136 14 180 8 M16 120 80140 250 158 14 210 8 M16 120 90 250 158 16 210 8 M16 120 90160 285 190 16 240 8 M20 130 90 285 190 18 240 8 M20 130 90180 285 190 16 240 8 M20 140 100 285 190 18 240 8 M20 140 100200 340 237 18 295 8 M20 140 100 340 237 22 295 12 M20 150 100225 340 237 20 295 8 M20 150 110 340 237 22 295 12 M20 160 120250 395 279 18 350 12 M20 160 120 405 279 22 355 12 M24 170 120280 395 292 20 350 12 M20 160 120 405 292 25 355 12 M24 170 130315 445 330 22 400 12 M20 190 130 460 330 28 410 12 M24 190 140355 505 376 25 460 16 M20 190 140 520 376 30 470 16 M24 200 150400 565 430 25 515 16 M24 210 150 580 430 35 525 16 M24 240 170450 615 476 30 565 20 M24 240 160 640 476 40 585 20 M24 250 180500 670 533 30 620 20 M24 240 160 d2
b
Dk
d1
560 730 592 35 675 20 M24 240 170630 835 662 36 725 20 M24 260 180710 895 737 40 840 24 M24 250 180800 1015 840 45 950 24 M30 280 210900 1115 942 50 1050 28 M30 310 240
1000 1230 1045 55 1160 28 M30 340 250
P I P E O D
BS 10 TABLE “D ASA 150DIMENSIONS BOLTS DIMENSIONS BOLTS
D d1 b PCD (k) Qty d2 P-P P-S D d1 b PCD (k) Qty d2 P-P P-S
20 95.3 30 5 66.7 4 M12 55 40 88.9 30 10 60.3 4 M12 65 5025 101.6 38 5 73 4 M12 55 40 98.4 38 10 69.8 4 M12 65 5032 114.3 45 5 82.6 4 M12 55 40 107.9 45 10 79.4 4 M12 65 5040 120.7 52 6 87.3 4 M12 75 60 117.5 52 12 88.9 4 M12 90 6550 133.4 63 6 98.4 4 M12 75 60 127 63 12 98.4 4 M16 90 6563 152.4 74 8 114.3 4 M16 80 55 152.4 74 12 120.6 4 M16 90 6575 165.1 86 8 127 4 M16 80 55 177.8 86 12 139.7 4 M16 90 6590 184.1 103 10 146 4 M16 80 60 190.5 103 12 152.4 4 M16 90 65110 215.9 136 10 177.8 4 M16 100 70 228.6 136 15 190.5 8 M16 110 80125 215.9 136 10 177.8 4 M16 110 75 228.6 136 15 190.5 8 M16 120 90140 254 158 13 209.6 8 M16 120 80 254 158 15 215.9 8 M20 120 90160 279.4 190 13 235 8 M16 120 90 279.4 190 20 241.3 8 M20 140 100180 279.4 190 13 235 8 M16 130 90 279.4 190 20 241.3 8 M20 150 110200 336.6 237 13 292.1 8 M16 130 90 342.9 237 20 298.4 8 M20 150 110225 336.6 237 13 292.1 8 M16 140 100 342.9 237 20 298.4 8 M20 160 110250 406.4 279 16 355.6 8 M20 150 110 406.4 279 25 361.9 12 M24 170 130280 406.4 292 16 355.6 8 M20 150 110 406.4 292 25 361.9 12 M24 170 130315 457.2 330 19 406.4 12 M20 180 130 482.6 330 30 431.8 12 M24 220 150355 527.1 376 22 469.9 12 M24 190 130 533.4 376 30 476.2 12 M24 200 150400 577.9 430 22 520.7 12 M24 210 140 596.9 430 30 539.7 16 M24 220 160450 641.4 476 25 584.2 12 M24 220 150 635 476 30 577.8 16 M30 240 160500 704 533 29 641.4 16 M24 240 160 698.5 533 30 635 20 M30 240 160560 825.5 592 30 755.7 16 M24 240 160 812.8 592 35 749.3 20 M32 240 170630 825.5 662 32 755.7 16 M24 250 170
NOTE: The bolt diameters and length refer to flanges drilled to the above standard only - length of bolts allow for washers and gaskets. (All dimensions tabled in millimetres - mm)
710 908.1 737 35 844.6 20 M24 240 170800 - - - - - - - -900 1174.7 942 48 1092.2 24 M32 310 220
1000 1257.3 1045 51 1174.7 24 M32 330 240
Flanges
6
DIM
EN
SIO
NS
OF
PE
10
0 H
DP
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IPE
S IS
O /
SA
NS
44
27
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00
8 -
SD
R 7
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17
DIM
EN
SIO
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OF
PE
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HD
PE
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IPE
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44
37
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014
SD
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ING
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ES
SN
OM
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min
max
min
Avg
max
IDK
g/M
min
Avg
max
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g/M
min
Avg
max
IDK
g/M
min
Avg
max
IDK
g/M
min
Avg
max
IDK
g/M
1616
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7
The
pre
ferr
ed s
erie
s of
pip
es a
re S
DR
11 a
nd S
DR
17 fo
r g
as a
pp
licat
ions
7
DIM
EN
SIO
NS
OF
PE
10
0 H
DP
E P
IPE
S IS
O /
SA
NS
44
27
-2:2
00
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SD
R 2
1 T
O S
DR
41
AV
AIL
AB
LE
HD
PE
CO
ILS
Rar
e P
last
ics
has
the
capa
bilit
y of
coili
ng p
ipes
up
to 1
80
mm
.
CO
IL D
IME
NS
ION
SID
Ap
pro
x O
DW
eig
ht
mm
mm
mm
mm
mm
kg
kg
kg
kg
Dia
PN
Kg
/mm
50
m7
5m
100
m15
0m
50
m7
5m
100
m15
0m
90
162
.13
718
20
22
40
22
40
24
60
24
60
107
160
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32
1
110
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34
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24
02
24
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46
02
46
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319
82
63
39
6
110
163
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60
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23
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125
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94
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30
02
55
02
55
0N
/A17
02
56
34
1N
/A
125
164
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02
30
02
55
02
55
0N
/A2
06
310
413
N/A
140
12.5
4.2
50
20
00
25
60
25
60
N/A
N/A
211
32
0N
/AN
/A
140
165
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418
00
23
60
26
40
26
40
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160
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40
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27
94
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/A
160
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00
23
40
26
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26
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20
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38
04
N/A
180
168
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017
00
24
20
24
20
N/A
N/A
42
26
38
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N/A
SD
R R
AT
ING
SD
R 2
1S
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R 3
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DR
41
PE
80
65
43
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86
54
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LL
TH
ICK
NE
SS
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AS
SW
AL
L T
HIC
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ES
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OM
MA
SS
WA
LL
TH
ICK
NE
SS
NO
MM
AS
SW
AL
L T
HIC
KN
ES
SN
OM
MA
SS
min
max
min
Avg
max
IDK
g/M
min
Avg
max
IDK
g/M
min
Avg
max
IDK
g/M
min
Avg
max
IDK
g/M
1616
.32
02
0.3
25
25
.33
23
2.3
40
40
.32
2.1
52
.33
5.9
0.2
55
05
0.3
2.4
2.6
2.8
45
.00
.37
2.0
2.3
2.3
45
.60
.31
63
63
.43
3.2
3.4
56
.80
.58
2.5
2.7
2.9
57
.80
.49
75
75
.53
.63
.85
4.1
67
.60
.83
2.9
3.1
3.3
69
.10
.67
90
90
.64
.34
.64
.98
1.1
1.19
3.5
3.7
54
.08
2.8
0.9
711
011
0.7
5.3
5.6
56
99
.11.
78
4.2
4.5
4.8
101.
41.
43
125
125
.86
6.3
56
.711
2.7
2.2
74
.85
.15
.411
5.2
1.8
514
014
0.9
6.7
7.1
7.5
126
.32
.85
5.4
5.7
56
.112
9.0
2.3
316
016
17
.78
.15
8.6
144
.23
.74
6.2
6.6
7.0
147
.33
.06
180
181.
18
.69
.19
.616
2.4
4.6
96
.97
.37
.716
6.0
3.8
12
00
20
1.2
9.6
10.1
510
.718
0.3
5.8
27
.78
.15
8.6
184
.34
.72
22
52
26
.410
.811
.412
20
2.9
7.3
58
.69
.19
.62
07
.55
.93
25
02
51.
511
.912
.55
13.2
22
5.7
8.9
99
.610
.15
10.7
23
0.5
7.3
52
80
28
1.7
13.4
14.1
514
.92
52
.611
.36
10.7
11.3
11.9
25
8.3
9.1
73
153
16.9
1515
.816
.62
84
.414
.27
12.1
12.8
13.5
29
0.4
11.6
89
.710
.25
10.8
29
5.5
9.4
37
.78
.15
8.6
29
9.7
7.5
53
55
35
7.2
16.9
17.8
18.7
32
0.5
18.1
213
.614
.35
15.1
32
7.4
14.7
610
.911
.512
.13
33
.111
.93
8.7
9.2
9.7
33
7.7
9.6
04
00
40
2.4
19.1
20
.15
21.
23
60
.92
3.1
115
.316
.15
17.0
36
8.9
18.7
212
.313
13.7
37
5.2
15.1
99
.810
.35
10.9
38
0.5
12.1
74
50
45
2.7
21.
52
2.6
52
3.8
40
6.1
29
.22
17.3
18.2
19.1
415
.02
3.6
613
.814
.55
15.3
42
2.3
19.1
911
11.6
12.2
42
8.2
15.3
55
00
50
32
3.9
25
.15
26
.44
51.
23
6.0
619
.12
0.1
52
1.2
46
1.2
29
.19
15.3
16.1
517
46
9.2
23
.59
12.3
1313
.74
75
.519
.11
56
05
63
.42
6.7
28
.12
9.5
50
5.5
45
.13
21.
42
2.5
52
3.7
516
.63
6.5
917
.218
.15
19.1
52
5.4
29
.69
13.7
14.4
515
.25
32
.82
3.8
06
30
63
3.8
30
31.
55
33
.15
68
.85
7.0
12
4.1
25
.42
6.7
58
1.1
46
.36
19.3
20
.35
21.
45
91.
23
7.4
515
.416
.25
17.1
59
9.4
30
.11
710
716
.43
3.9
35
.65
37
.46
40
.77
2.6
92
7.2
28
.65
30
.16
54
.75
9.0
32
1.8
22
.95
24
.16
66
.14
7.6
817
.418
.35
19.3
67
5.3
38
.37
80
08
07
.23
8.1
40
.14
2.1
72
1.8
92
.14
30
.63
2.2
33
.87
37
.67
4.7
62
4.5
25
.82
7.1
75
0.4
60
.39
19.6
20
.65
21.
77
60
.74
8.6
69
00
90
8.1
42
.94
5.1
47
.38
11.8
116
.59
34
.43
6.3
53
8.3
82
9.3
94
.93
27
.62
9.0
53
0.5
84
3.9
76
.50
22
23
.15
24
.38
55
.76
1.3
710
00
100
9.0
47
.75
0.1
55
2.6
90
1.7
144
.04
38
.24
0.2
42
.29
21.
611
6.6
73
0.6
32
.05
33
.59
37
.99
3.8
02
4.5
25
.82
7.1
95
0.4
75
.99
160
06
1.2
62
.96
4.6
-2
93
.63
20
00
76
.97
9.0
08
1.1
-4
60
4.4
2
8
Fitting DimensionsFittings can be manufactured in a wide variety of Diameters and pressure ratings (PN). The most
popular diameters begin from 75mm (OD) and PN 6 or higher. Permissible working pressure is 60% of
the nominal pressure of the pipe used to fabricate the fitting. E.g. A PN10 pipe yields a PN6 fabricated
fitting.
Segmented Bends
L
D
R
C
45° Bend
90° Bend
OD mm (D)
Lmm
Cmm
L¹mm
Rmm
110 155 478 160 395
125 155 478 160 395
140 155 478 160 395
160 155 478 160 395
180 155 478 160 395
200 250 279 280 367
225 250 279 280 367
250 250 279 280 367
280 250 279 280 367
315 250 279 280 367
355 380 1178 400 968
400 380 1178 400 968
450 380 1178 400 968
500 380 1178 400 968
560 470 1450 560 1350
630 590 1800 600 1520
L
D
R
OD mm (D)
L mm
L¹ mm
R mm
110 155 238 395
125 155 238 395
140 155 238 395
160 155 238 395
180 155 238 395
200 250 405 637
225 250 405 637
250 250 405 637
280 250 405 637
315 250 405 637
355 380 590 968
400 380 590 968
450 380 590 968
500 380 590 968
560 470 900 1200
630 590 900 1500
9
L
D
R
L
D
R
Seamless Bends
45° and 90° ODmm (D)
Rmm
45°mm (L)
90°mm (L)
110 330 345 535
125 375 360 580
140 420 380 625
160 480 405 685
180 540 430 745
200 600 455 805
225 675 485 880
250 750 515 955
280 840 555 1045
315 945 585 1150
355 1065 645 1270
400 1200 705 1405
450 1350 765 1555
Tees
Sizes 110mm - 280mm: 2D Radius | 315mm - 450mm: 3D Radius
Minimum of PN10/SDR 17 for sizes 160mm and greater | Minimum of PN16/SDR 11 for smaller sizes.
L
D
H
ODmm (D)
Hmm
Lmm
90 200 400
110 455 910
125 465 930
140 470 940
160 480 960
180 490 980
200 500 1000
225 515 1030
250 525 1050
280 740 1480
315 760 1520
355 780 1560
400 800 1600
450 925 1850
500 950 1900
560 1180 2360
630 1215 2430L
D
A
B
D
ODmm (D)
Amm
Bmm
Lmm
50 200 150 400
63 200 150 400
75 475 370 950
90 475 370 950
110 475 370 950
125 475 370 950
140 475 370 950
160 475 370 950
180 875 530 1350
200 875 530 1350
225 875 530 1350
250 875 530 1350
280 900 700 1800
315 900 700 1800
355 900 700 1800
400 900 700 1800
450 1100 870 2200
Lateral Plain Ended
10
Machined Reducing Bushes
ODmm (D¹)
ODmm (D²)
Lmm
25 20 60
32 20/25 60
40 20/25/32 60
50 25/32/40 60
63 25/32/40/50 60
75 32/40/50/63 60
90 40/50/63/75 60
110 63/75/90 60
125 75/90/110 60
140 90/110/125 80
160 90/110/125/140 80
180 110/125/140/160 80
200 140/160/180 80
225 160/180/200 80
250 180/200/225 80
280 200/225/280 80
315 250/280 80
355 280/315 90
400 315/355 90
450 355/400 90
500 400/450 90
L
S
S
10 mm
15 mm10 mm
30˚
Butt Weld Stub
ODmm
TDmm
SDmm
Smm
H2mm
Amm
Lmm
Rmm
90 103 129 20 15 15 50 3
110 128 158 27 8 15 50 3
125 135 160 27 18 15 60 3
140 158 188 27 8 15 50 4
160 188 217 35 10 15 60 4
180 188 217 35 15 20 70 4
200 236 270 35 25 20 80 4
225 236 270 45 5 20 70 4
250 276 320 35 40 25 100 4
280 291 320 35 30 35 100 4
315 327 370 35 40 25 100 4
355 373 430 40 40 40 120 5
400 427 482 46 45 29 120 5
450 476 540 65 15 30 110 5
500 533 585 70 15 30 115 5
560 592 645 70 15 30 115 5
630 662 725 70 15 30 115 5
710 737 800 50 50 20 120 5
800 840 905 52 50 18 120 5
900 944 1005 55 50 15 120 5
1000 1047 1110 60 70 10 140 5
1200 1245 1330 60 70 10 140 6
OD
ID
TD
SD
H2
R
R
A
I
S
11
OD
L
D
H
A B
Victaulic Stub Detail
PIPE OD
VICTAULIC SIZE OD¹ OD² OD³ A B H CLAMP
SIZE
50 63 68,5 60 50,5 16 10 55 2”
63 90 97 90 61 16 15 55 3”
75 90 97 90 76 16 15 55 3”
90 110 124,5 115 91 16,5 15 55 4”
110 110 124,5 115 111 16,5 15 55 4”
125 160 178,5 161 126 17 15 55 6”
140 160 178,5 161 141 17 15 55 6”
160 160 178,5 161 161 17 15 55 6”
180 225 231,5 218 181 21 21 85 8”
200 225 231,5 218 201,5 21 21 85 8”
225 250 286 273 226,5 21 21 85 10”
250 250 286 273 251,5 21 21 85 10”
Tak-Stub Detail
PIPE OD DTYPE L TYPE H
<400 Kpa W (mm)
<1600 Kpa W (mm)
110 142 - 53
125 167 - 55
140 175 - 60
160 196 52,5 65
180 224 65 65
200 246 - 68
225 272 - 74
250 297 78 75
280 326 - 78
Handling, storage and transportationAs SAPPMA members we suggest referring to the SAPPMA
technical manual.
AccreditationsThe latest revisions of accreditations can be found on our website or
provided on request.
4 Meyer St, MeyertonPO Box 124186, Alrode, 1451GPS: S 26˚34.018’ E028˚00.381’
Pik
antD
esig
ns_1
9_4
32
Tel: +27 16 362 2868Fax: +27 16 362 0732
Email: plastics@rare.co.za Web: www.rare.co.za
DISCLAIMER: Whilst every care has been taken in the preparation of this brochure, neither Rare Plastics nor any of their agencies can be held liable for any errors in this publication. It should also be noted that this brochure is
intended for reference only. Due consultation is required when designing for particular applications, and no liability will be entertained in this regard.
rare.co.za