Recycling 2010: The Past, Present and Future...Nucor 58 Schnitzer Steel 42 Steel Dynamics 27 The...

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Recycling 2010: The Past, Present and Future

Jerry Powell

Resource Recycling

Portland, Oregon

www.resource-recycling.com

What we’ll look at today

• A review of recycling progress

• An assessment of where we stand now

• An analysis of key trends that may determine recycling’s future

Recycling’s progress

After two decades of important growth, the recycling’s rate of increase has declined. We are capturing the easiest tons, thus making growth harder and more expensive than in the past.

Total MSW generation (by material), 2008250 million tons (before recycling)

Paper31.0%

Glass4.9%

Metals8.4%

Plastics12.0%

Rubber, leather and textiles

7.9%

Wood6.6% Yard

trimmings13.2%

Food scraps12.7%

Other3.3%

MSW managementin the United States, 2008

Combustion with Energy

Recovery12.6%

Discarded54.2%

Recovery33.2%

MSW recycling volumes and rate

5.6 6.5 8.0 9.314.5 16.7

33.2

55.8

69.4

79.284.2

82.9

6.4% 6.2% 6.6% 7.3%9.6% 10.1% 16.2%

26.0%29.0%

31.7%33.1% 33.2%

0.0%

5.0%

10.0%

15.0%

20.0%

25.0%

30.0%

35.0%

40.0%

45.0%

50.0%

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2007 2008

Perc

ent

of

gen

erat

ion

rec

ycle

d

Tota

l MSW

rec

yclin

g (m

illio

n t

on

s)

Total MSW recycling Percent recycling

Recycling rates for selected products, 2008

99.2

70.964.7 62.8

48.2

35.429.3 28 27.2

0

20

40

60

80

100

120

Auto Batteries

Office-type Papers

Yard Trimmings

Steel Cans Aluminum Beer & Soda

Cans

Tires HDPE Natural (white

translucent bottles)

Glass Containers

PET Bottles & Jars

Re

cycl

ing

Rat

e (

Pe

rce

nt)

We have seen growth in collections

We have seen growth in processing

We continue to grow

0

100

200

300

400

500

600

700

'91 '96 '01 '06 '09 est

U.S. MRFs

Recycling’s progress

Yes, more than 9,000 communities collect recyclables curbside. Yes, more than half of Americans can set out recyclables weekly.

But our progress has slowed.

Recycling rates have flattened out.

UBC recycling rate

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

UBC Recycling Rate

HDPE recycling rate

0

5

10

15

20

25

30

35

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008

HDPE Recycling Rate

PET recycling rate

0

5

10

15

20

25

30

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008

PET Recycling Rate

Paper recycling rate

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008

Annual Paper Recycling Rate (in percent)

Steel recycling rate

0

10

20

30

40

50

60

70

80

90

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008

Annual Ferrous Recycling Rates (in percent)

Recycling’s progress

And then we encountered the Great Recession of 2008-2010. While recycling rates were not severely affected, recovery economics became ugly.

Impact on exports in the first quarter of 2009

Material Volume Price

Paper - 14% - 22%

Plastics + 15% - 32%

Aluminum - 40% - 31%

Ferrous Scrap + 12% - 26%

Homopolymer HDPEbale prices

0

5

10

15

20

25

30

35

40

45

50

Aluminum can prices

0

20

40

60

80

100

120

PET bale prices

0

5

10

15

20

25

30

Recovered paper prices(18 grades combined)

0

50

100

150

200

250

ONP No. 8 price

0

20

40

60

80

100

120

140

160

180

200

Ferrous scrap prices(No. 1 HMS)

0

100

200

300

400

500

600

Recycling’s progress

And we have seen a fundamental shift in critical recycling markets. The continuing rise in Chinese demand during a recession has resulted in systemic changes in the American recycling market.

Plastics exports

0

500,000,000

1,000,000,000

1,500,000,000

2,000,000,000

2,500,000,000

3,000,000,000

3,500,000,000

4,000,000,000

4,500,000,000

5,000,000,000

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

Plastics Total Weight (pounds)

Ferrous scrap exports

0

5,000,000

10,000,000

15,000,000

20,000,000

25,000,000

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

Ferrous Total Weight (million metric tons)

Recycling’s progress

The crunch created by high export demand and a crushing recession has been toughest on the domestic paper industry.

Paper collections continue

0

10

20

30

40

50

60

'93 '97 '01 '05 '09 est

Paper recovery in million tons

Use of recovered fiber by U.S. paper industry sector

4.8%

30%

42%

48%

55%

0% 10% 20% 30% 40% 50% 60%

Printing & Writing

Newsprint

Containerboard

Paperboard

Tissue

Recovered paper exports

0

2,000,000

4,000,000

6,000,000

8,000,000

10,000,000

12,000,000

14,000,000

16,000,000

18,000,000

20,000,000

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

Paper Total Weight (in million metric tons)

2009 recovered paper market2009

Marketplace

58%

42%

Versus 2008

-12.5%

+ 7.5%

- 5.0%

Million Tons

28.8

21.0

49.8

Domestic

Exports

Total

Newsprint: a serious problem

North American shipments in million tons:

2007: 12.22008: 11.22009: 8.1

This is a loss of 34 percent in just two years.

CHINA

North America

14.1 million

tons

51%

Other

13.4 million

tons

49%

Chinese Imports of recovered paper

Total Chinese imports of recovered paper in 2009 totaled 27.5 million tons, up 14 percent. The North American level of shipments to China was 14.1 million tons, up 16 percent. China is two-thirds of the U.S. export market.

Paper recycling markets:Bankruptcies

AbitibiBowater Newsprint

Blue Heron Paper Newsprint

Caraustar Paperboard

Newark Group Paperboard

Smurfit-Stone Paperboard

Paper recycling markets:Closures

Caraustar Chattanooga, TN

Caraustar Richmond, VA

Caraustar Charlotte, NC

International Paper Albany, OR

Smurfit-Stone Missoula, MT

Sonoco Rockton, IL

Sonoco Lancaster, OH

Recycling’s future

Ten issues or trends will help form where recycling is headed in the next decade.

1: More programs, not fewer

During the recession, more than 100 North American communities launched or expanded local recycling efforts. This trend will continue, as more communities drive deeper into the waste stream.

Recycling coordinator survey

We will see growth in recycling in the next years:

-- 49 percent of programs plan to add materials

-- 42 percent will add homes to routes

-- 30 percent plan to move ahead in food scrap recovery

2: Rising focus on toxics

Local and state initiatives targeting the management of toxics in solid waste will grow in number and effect. Witness the amazing level of knowledge in Ontario regarding the household hazardous waste program

3: Stewardship revisions

Extended product stewardship is becoming the prevailing waste management model in all of North America. However, initiatives are surfacing to improve existing EPR systems. The upgrading of EPR systems is now focused on five issues.

3: Stewardship’s flaws

1. Product stewardship are 1R programs

2. They lack market development elements

3. They often provide no local preference

4. Some have no downstream auditing

5. Some contain goals that discourage additional recycling

4: North American EPR

Brand owners and other stewards in the U.S. are now looking at a possible national EPR system for residential printed and packaging items. If this takes place in the next decade, pressure will occur to bring existing EPR systems in the U.S. and Canada under this uniform system.

5: Food

Look for more and more North American communities to add food discards – both commercial and residential – to organics collection and composting systems.

6: Continued consolidation

More and more recyclables will be collected and processed by fewer and fewer players. Mergers and acquisitions will continue.

The impact

Big supplier Million tons/year

Casella 1.5

Greenstar North America 1.6

Republic/Allied Waste 3.3

Waste Connections 1.0

Waste Management 7.6

The impactBig consumer Million tons/year

Abitibi-Bowater 2.0

Caraustar 3.0

Cascades 2.1

Georgia-Pacific 4.0

International Paper 5.0

Rock-Tenn 2.0

Smurfit-Stone 2.7

The impact

Steel company Processing plants

Commercial Metals 36

Nucor 58

Schnitzer Steel 42

Steel Dynamics 27

The impact

Paper company Processing plants

International Paper 33

Newark Group 11

Rock-Tenn 9

Sonoco 17

Smurfit-Stone 28

SP Newsprint 21

6: Continued consolidation

Top 50 recovered paper processors:

o handle nearly half of all collected fiber

o operate 612 plants

o average plant does 3,200 tons per month

Source: Moore & Associates, 2010.

6: Continued consolidation

Top four metal processors handle 23 million metric tons per yearo Sims: 7.2 million metric tonso OmniSource: 5.8 million metric tons o Schnitzer Steel: 5.2 million metric tonso David J. Joseph: 5.0 million metric tons

7: Continuing deindustrialization

The lack of attention in the U.S. and Canada toward an industrial policy will hurt recycling. As piles of recyclables climb, states will be urged to, once again, launch recycling market development programs.

8: Downstream auditing

The environmental health and safety debate in electronics recycling will spill over to other materials in the coming years.

Chinese CRT glass processing

Resource RecyclingPortland, Oregon

Resource RecyclingPortland, Oregon

9: Reframing

We will move towards better metrics. Less attention will be focused on recycling rates, and more governments and industries will consider global warming and life-cycle issues when making decisions.

10: Sustainability

We are far from being a sustainable practice, and more effort is required for us to move forward. That is recycling’s greatest challenge going forward.

SustainabilityEconomy

EcologyEquity

Conclusion

We are ready once again to move forward. And we must.

Energy consequences of not recycling

Material

Annual lbs per

Household

Barrels

Saved per

Ton Barrels Lost

Annually

Energy Value Lost

(@$75/bbl in billion

dollars)Value per

Household

Fiber 1,821.6 1.70 85,425,000 $6.407 $116.14

Aluminum Cans 27.0 40.00 28,936,875 $2.170 $40.47

PET Bottles 39.0 16.30 28,115,870 $2.108 $23.87

HDPE Bottles 30.1 16.30 20,454,870 $1.534 $18.41

Glass Bottles 883.4 0.12 4,543,855 $.341 $3.98

Steel Cans 19.2 1.80 1,141,756 $.085 $1.30

Total 2,820.4 1.93 168,618,226 $12.645 $204.16

168,600,000 barrels or 3.5%Source: SWANA/SRI

We are sending moneyto the landfill

Material Recycling Rate Value of Unrecovered

Paper 57% $3.1 Billion

Aluminum Cans 55% $1.3 Billion

Plastic Bottles 27% HDPE, 29% PET $1.6 Billion

Steel Cans 65% $0.4 Billion

Glass Bottles 28% $0.1 Billion

Total $6.5 Billion

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Drop me a line

Jerry Powell

Resource Recycling

jpowell@resource-recycling.com