Reliability Analysis & Infor EAM

David Widegren

Asset & Maintenance Management

CERN, Engineering Department

Our Asset Management Platform

Reporting & BIBusiness Intelligence / Reports

Financial DepreciationPlant, Property & Equipment

Operation &

Maintenance

TRECRadioactive Traceability

Disposal & Waste

Management

MTFManufacturing & Test Folder

Manufacturing &

Installation

Infor EAMEnterprise Asset Management

Infor EAM at CERN: In numbers

3

2.05 MEquipment

1055k Assets

830k Positions

160k Systems

900 kDocuments

150 kWork Orders

/ year

Average last 10 years

Peaks: 225k WO/year

Total: 3 M WO

13 MTech. parameters

Used CERN-wide

4

1200users

Users in 2017CERN groups using / start to use Infor EAM

Infor EAM at CERN: Offering

5

Equip. Management

Technical Characteristics

Structures & Relations

Asset Inventory

Equipment Configuration

Meter Readings

Warranty Management

Linear Equipment

Operator Checklists

Financial Depreciation (PPE)

Costs Management

Replacement Forecasting

History Log

Etc…

Work Management

Correction Maintenance

Preventive Maintenance

Predictive Maintenance

Resource Management

Inspections & Checklists

Deferred Maintenance

Reliability Calculations

Scheduling & Load

Balancing

Project Management

Maintenance Campaigns

Contract/Rental

Management

Fuel & Energy Management

Safety Management

Part Management

Materials Management

Store Management

Stock Replenishment

Store Issues & Returns

Physical inventory Count

Goods Receipt & Return

Associated Material Lists

Pick lists Generation

Kit Management

Material Analysis

Purchase Order Generation

Requisition Generation

User Interfaces

Document Management

Leveraging the full EDMS/CDD Functionality & Data

Equipment Documentation (Specifications, Drawings, Photos,…)

Work Order Documentation (Reports, Measurements, Photos, Videos,…)

Parts Documentation (Datasheets, Drawings, Specifications, Photos,…)

Business

Intelligence

PDF Report Generation

Interactive Reports

KPI Calculations

Dashboards

Data Warehouse

Alerts & Warnings

Filtered Inboxes

Performance Analysis

Data mining

Planning & Forecasting

Compliance documents

Infor EAMFull / Expert Web Interface

EAM LightSimplified Web Interface

Infor EAM MobileOffline Tablet Application

System Integrations

GIS & CERN Locations

CCC/TI & Service-Desk

Layout DB

TREC & RADOS

MTF

SCADA / PVSS

IMPACT & Planbook

EDH & AIS Foundation

BAAN

ADAMS

SAILOR

GESMAR

EPAK

Different profiles – Different needs

6

Infor EAMFull / Expert Web Interface

EAM LightSimplified / Limited Web Interface

Infor EAM MobileOffline Tablet Application

Very wide range of user profiles

• Maintenance managers

• Engineers

• Equipment specialists (often physicists)

• Maintenance technicians (internal + contractors)

Simplified interface: EAM Light

Infor EAM – Reliability Calculations

• Introduction Recall of MTBF, Weibull analysis etc.

• Preparing Closing Codes

• Practicing Reliability calculations with Infor and Pentaho

• Further reading Documentation

MTBF

• MTBF motor ≈t1+t2+t3

number of failures(e.g.

1850 d +1170 d+2130 d

7≈ 736 d )

t

M3

M1

M2

Weibull analysis

t

M3

M1

M2bearin

g

bearin

g

bearin

g

• Yields a shape parameter β and a characteristic lifetime T

Crow-AMSAA• Repairable systems

• with multiple failure modes

• Can be used to predict future

failures

Closing Codes

Com

mis

sion

ing

dat

e

Work orderProblem code: P1Failure code: F1

Safety inspection Work orderProblem code: P1Failure code: F3

Safety inspection

Work orderProblem code: P2Failure code: F3

Safety inspection Work orderProblem code: P1Failure code: F1

Work orderProblem code: P1Failure code: F3

Work orderProblem code: P1Failure code: F3

Work orderProblem code: P1Failure code: F4

Installationwork order

Work orderPreventivemaintenance

Work orderPreventivemaintenance

Work orderPreventivemaintenance

Work orderPreventivemaintenance

Work orderPreventivemaintenance

Work orderPreventivemaintenance

Testingwork order

time

Act

ual

dat

e

Cal

cula

tio

n st

art

dat

e

Reliability Calculations with Infor and Pentaho

1/3 - MTBF

Launch Pentaho (aisbi.cern.ch) then

→ Browse Files

→ go to: home → CERN → ACE-AMM

→ Pentaho reliability calculation

Alternatively access by direct link:

http://cern.ch/go/D6kD

PLEASE NOTE: The first time it will take just under a

minute to display the report!

Reliability Calculations with Infor and Pentaho

2/3 – Weibull Analysis

Launch Infor TEST (cern.ch/cmms-test) then choose asset, position or system

→ open the «Reliability Calculations» tab

0.368

T

Reliability Calculations with Infor and Pentaho

3/3 – Crow-AMSAA Analysis

Launch Infor TEST (cern.ch/cmms-test) then choose asset, position or system

→ open the «Reliability Growth» tab

Documenta

tion

Your feedback on any of these documents will be very welcome!

Financial Depreciation of Assets• Infor EAM is since 2015 our official system for financial depreciation of assets.

• Includes ~32k equipment with an original value of ~12 billion CHF.

• Useful also for equipment owner to forecast equipment replacements.

18

25

years

CHF

t

Original value: 1 M

200 k

Replacement Value

Book Value

Estimated lifetime:

Residual value:

EAM & the Big Data analytics challenge

19

LHC Logging DB

1.4 Msignals

0.5 TBstored per day

400 TBstored data

Control Systems infrastructure

Major opportunity to optimize costs while maximizing performance!

1 MStore Transaction

3 MWork Orders

Asset data & Maintenance interventions

2 MEquipment