Siemens Energy & Automation Chapter 6 NEMA Products Training Session.

transcript

Siemens Energy & Automation

Chapter 6 NEMA Products Training

Session

SMF Fractional HP Manual Motor Starter

/3 to 6/4

SMF Fractional Motor Starters

• Class SMF Fractional HP Starters are provided with Melting Alloy Overloads, and the used on AC single-phase motors up to 1 HP.

• Manual Starters are used when the motor is in sight of the controller (Guideline @ 50ft.)

• Applications: Fans, conveyors, pumps and small machine tools.

Fractional Horsepower Manual Starters

• Product Class SMF:– Open Type– NEMA Type 1B General Purpose

Flush Mounting (No Enclosure Provided)

– NEMA Type 1 General Purpose Enclosure, Surface Mounting.

– NEMA Type 3R, 4, & 12

SMF Fractional Horsepower Manual Motor Starters

MMS & MRS Fractional HP

Switches Page 6/5 to 6/6

MMS & MRS Manual Switches

• Class MMS & MRS Fractional HP Switches provide ON-OFF control where overload protection is not required.

• These switches are rated for use on 3-phase motors up to 10 HP @ 460V.

• Manual Switches are used when the motor is in sight of the controller (Guideline @ 50ft.)

• Applications: Fans, conveyors, pumps and small machine tools.

Fractional Manual Switches

• Product Class MMS & MRS:– Open Type– NEMA Type 1B General Purpose

Flush Mounting (No Enclosure Provided)

– NEMA Type 1 General Purpose Enclosure, Surface Mounting.

– NEMA Type 3R, 4, & 12

MMS & MRS Fractional Horsepower Switches

Class 11 Manual Motor Starter

Manual Starters & Switches

• Product Class 11 Family:– Open Type 3RV– NEMA Type 1 – NEMA Type 7 & 9

• Class I Flammable gasses may ignite Group C & D list of chemicals

• Class II Combustible dust Group E, F & G list of metals, carbons, grain

– NEMA Type 3 & 4, NEMA Type 7 & 9

• Across the line provide local control only.

• 1Ø, 2Ø or 3Ø up to 15HP @ 460 V

• Ambient compensation Bimetal prevents nuisance tripping

• Built-in Phase loss trip, protects Motors

• Can be used for Type E application (self-protected Combo Starter). Saves Money!

• LVP low voltage protection optional. Reduces Potential injuries. Meets OSHA

• ON/OFF handle lock out with visible trip indicator.

Prevents unauthorized entry

• Short Circuit trip at 13 times FLA for rated current.

• Test trip function.

• UL listed CSA Certified, and CE

Product Nomenclature

11AD3B

SizeFLA1,2,..

Model 3RV

Power Poles

Enclosure Type

• Applications include:GrindersPower SawsConveyorsFansPumpsBlowersMachinery

• Field Modifications

LVP mounted on the right

Shunt trip mounted on the right

Front Plug-in or side mounted Auxiliary Contacts

Pilot lights for NEMA 1 only

Red, Green or Amber, 24-600V

Manual Starter

Open Contactors & Starters

Overload Relays

• What is the Difference:

Between A Short Circuit & An Overload ?

Overload Relays

• What Is A Short Circuit?

– An Extreme Amount Of Current Usually Caused By A Fault To Another Phase Or To Ground.

– Fault Currents Can Exceed Several Thousand Amps For A Very Short Period Of Time Which Can Cause Very Extensive Equipment Damage. Fault Currents May Even Reach Up To 200,000 Amps On Some Systems.

Overload Relays

• What Is An Overload?

– 1. An Operating Condition Where The Load Current Exceeds Normal Operation.

– 2. A Motor That Is Overloaded May Draw 6 Times Its Normal Operating Current (Full Load Current).

– 3. An Overload For Even Several Minutes May Cause Severe Motor Damage.

Overload Relays

• What Are The Differences Between …

• A Fuse Or A Circuit Breaker And An Overload Relay?

Overload Relays

• Short Circuit Protection Devices– Fuses - One Time Use Only – Magnetic Circuit Breakers - Reusable After

• Overload Protection Devices– Time Delay Fuses -One Time Use Only – Overload Relays - Able To Reset

– Thermal Magnetic Circuit Breakers - Also Able To Reset

Overload Relays

• How Overload Relays Work• Monitors Over-current Condition On Motor

Power Leads—Indirectly Thermal Type Overload Relay—Directly Magnetic or Electronic Type Overload

• Turns Off Control Circuit During Overload Condition—OL Relay NO Contact Turns Off Motor Starter

Coil Circuit

Overload Relays

Bimetal Overload

Bimetal Temp Comp. OLR

Electronic OLR

OLR Class 10, 20, 30

Motor Starter Circuit

Non-Combination and Combination Starters

Enclosed NEMA StartersProduct Lines

Non-Combination Starters

Class 14 (full voltage non-reversing)

Class 22 (full voltage reversing)

Class 30 (full voltage two-speed)

Combination Starters

Class 17 (full voltage non-reversing with disconnect)

Class 18 (full voltage non-reversing with circuit breaker)

Class 25 (full voltage reversing with disconnect)

Class 26 (full voltage reversing with circuit breaker)

Class 32 (full voltage two-speed with either DISC or CB) Contactors

Class 40 (full voltage non-reversing) Class 43 (full voltage reversing)

Class 14 Non-Combination Starters on Pages 10 – 14.

Enclosed NEMA StartersNon-Combination Starter Products

Class 14 Non-Combination Starter

Enclosed NEMA StartersNon-Combination Starter - Features and Benefits

Heavy Duty Industrial Construction Enclosure Types:

NEMA 1 Lift-Off Type “Clamshell” (Manufactured with TOX process)

NEMA 1, 4x, 7&9, 12 (field convertible to 3/3R) Hinged

Standard Width and Extra Wide Enclosures Removable Door/Cover Siemens offers ten NEMA Size Starters from

Size 00 up to Size 8 rated 900HP 600V. Siemens also offers three Heavy Duty Half-Size

Starters in 1 ¾, 2 ½ & 3 ½ for Cost and Space Savings.

Overloads - ESP100 and Bimetal Ambient Compensated

Pilot Device Mounting Holes in enclosures

Enclosed NEMA StartersNon-Combination Starter - Features and Benefits

Factory & Field Modifications Pages 6/71 to 6/87. Control Power Transformer (CPT) Pilot Devices Control Relays Control Fuses Auxiliary Contacts Meters (Hinged Enclosures Only) Terminal Blocks Etc…

Enclosed NEMA Starters Non-Combination Starter Nomenclature

1 4 B S A 3 2 B A

Current Range (ESP only)

Power Pole / Enclosure Size

Enclosure Type

Suffix

Enclosed NEMA StartersNEC Requirement for Combination Starter

NEC 430 requires that Motors have:

Disconnect

Short Circuit Protective Device

Controller

Overload Protection

Class 17 & 18 Combination Starters on Pages 15 – 24.

Enclosed NEMA Starters Combination Starter Products

Class 17 Combination Starter

Class 17 Combination Starter Class 18 Combination Starter

Class 25 Combination Starter Class 26 Combination Starter

Class 32 Combination Starter

Combination Starters

Fiberglass enclosure Explosion proof enclosure

Enclosed NEMA StartersCombination Starter - Features and Benefits

Heavy Duty Industrial Construction Manufactured with TOX process on Most

Enclosures Standard Width and Extra Wide Enclosures Four Enclosure Types: NEMA 1, 4x, 7&9, 12

(field convertible to 3/3R and 4) Removable Door Disconnect Types are Field Convertible to

Fusible Disconnects 100KA Amp Fault Protection with Class R

Fuses to 600V or MCP (Mag Only) to 480V Panel Pre-Drilled for 230V or 600V Fuses

Up to 900HP 600V - NEMA Size 8 with ESP100 Solid State Overload Relay

Half Size Starters for Cost and Space Savings Overloads - ESP100 and Bimetal Ambient

Compensated White Mounting Panel Pre-Drilled for CPT,

Relays, Primary Fuse Kit, Pilot Device Mounting Holes in enclosures

Factory & Field Modifications Control Power Transformer (CPT) Pilot Devices Control Relays Control Fuses Auxiliary Contacts Meters Terminal Blocks Etc…

Enclosed NEMA Starters Combination Starter Nomenclature

1 7 C S D 9 2 N F

Current Range (ESP only)

Enclosure Size

Enclosure Type

Suffix

CB Hp Code (for CB w/ bimetal OLR only)

Enclosed NEMA StartersApplications

Pumps Fans Material Handling & Conveyor Systems Machine Tools HVAC Equipment Compressors Construction Projects Used in Commercial and Industrial facilities

Enclosed NEMA StartersOptions/Modifications - Definitions

/83 to 6/87 covers Factory Modifications that are added to the product, per sales order, at the Siemens factory or distribution Center.

/71 to 6/81covers Field Modifications that are added to the product by distributor/customer with standard catalog field mod kits. This applies to both pre and post installation of base product.

Enclosed NEMA StartersField Modification Kits

Enclosed NEMA Starters

Half Sizes

NEMA Sizes

NEMA Starter Family up to size 4

Open NEMA Starter

Open Starter Features

Snap On”Auxiliary

Easy CoilRemoval

ESP 100 Overload

ThermalOverload Relay Available

New Solid State Starter Kits are AvailableSizes 00-4 in this designNEMA Rugged Design, Quality ProductsSize 5 & 6 are Sirius

ESP100 Electronic OLR

• True phase loss protection

• Overload trips within 3 seconds on phase loss, even on lightly loaded motors (60% of minimum dial setting)

• Customer Benefit: Saves Motors!!!

• Thermal overloads just can’t provide this degree of protection

Electronic OLR

• Heaterless Construction– No heaters to install, stock, or maintain

• Customer Benefit: – Heaters require time and labor to install

• Self - Powered– Generates its own low voltage control power

through the same sensors that read motor current

• Customer Benefit: – Separate 120VAC control power is not

required

ESP100 OLR

• Ambient Insensitive– Overload not affected by temperature, rated -

30 °C to 70 °C

• Customer Benefit: – No nuisance tripping on hot days. No open

panel doors with fans blowing on controls.

ESP100 OLR

• 99% of heat generated by thermal overload removed

• Customer Benefit: – Other electronic equipment in panel runs

cooler, energy savings. More equipment could go into panel due to lower heat rise.

ESP100 OLR

• Energy Savings– Thermal overloads generate 9 to 24 watts per

relay– Based on 10 watts per overload and $0.10

per kW/hr, ESP100 will save $7.88 per year in energy costs

• This can really be significant if user has hundreds of starters!!!

ESP100 ORL

• Self protected from short circuits– Upon the event of a short circuit, the current

transformers saturate before any damage is done to the overload

• Customer Benefit: – No need to replace overload relay or heater

elements after a short circuit as is required with thermal overloads

ESP100 OLR

• ± 2 % repeat accuracy

• Customer Benefit: – Under the same conditions, trip time on the

overload will be the same within ± 2%

ESP100 OLR

• Circuit boards have conformal coating on them.

• Customer Benefit: – Rugged design that will hold up in humid,

corrosive environments

ESP100 OLR

• No two labels are the same – Every ESP100 overload is individually

calibrated and a custom label is printed for that overload.

• Customer Benefit: – Superior accuracy of dial setting - no

competitor does this!

ESP100 OLR

• Thermal Memory – “Remembers” the heat buildup in hot or

overloaded motors

• Customer Benefit: – Trips faster on a restart since the motor

windings are hot

ESP100 OLR

• Simple Installation – Mount it, wire it, dial in FLA

• Customer Benefit – Fewer connections, saves installation time

ESP100 OLR

• Retrofit Capabilities– Direct Replacement for:

• Cutler Hammer Citation Line and Freedom Series• GE 300 Line• Square D Type S

– An additional “piggy-back” plate is available to retrofit the following:

• Allen Bradley Bulletin 509 and Bulletin 709• Westinghouse Series A200

ESP100 OLR

Starters with ESP100 Family

Auxiliary Contact.

•Snap - on Mounting

•Bifurcated Contacts

•No Tools Required

•Up to 8 Contacts – Max. 4 NC

Applications

• Machine tools

• Material Handling

• Compressors

• Hoists

• Automotives

• Industrial Equipment

Starters Kits (for use with ESP100 only)

Starters Kits – Customer Benefits

• Reduced lead-time – From Days to Minutes• Reduce Inventory – Instead of stocking scores of

different starters, simply stock a few starter kits, ESP100 kits and coil kits. With these basic “building blocks” you virtually have hundreds of products on-hand.

• Quality – Same high quality you are accustomed to with our products found in these new starter kits.

• UL Listed - By correctly following the instructions included with the kits, the product you build is UL Listed.

• Standard 110-120/220-240VAC dual voltage coil - Standard dual voltage coil, easily swapped with different voltage coil if required.

• Available in Non-Reversing sizes 00-4 and reversing sizes 0-2

Product Lines

• Class 14 Non-Reversing starters– From fractional HP up to 900 HP (NEMA size 00 – 8

including half-sizes)– Operating voltages up to 575 V– Overloads - ESP100 and Bimetal Ambient Compensated

• Class 22 Reversing starters– From fractional HP up to 900 HP (NEMA size 00 – 8

including half-sizes)– Operating voltages up to 575 V– Overloads - ESP100 and Bimetal Ambient Compensated

Product Lines

• Class 30 Two Speed– One and Two Windings– Constant or Variable Torque– Constant Horsepower– From fractional HP up to 100 HP (NEMA size 0 – 4 including

half-sizes)– Operating voltages up to 575 V– Overloads - ESP100 and Bimetal Ambient Compensated

• Class 40 (Non-Reversing) & 43 (Reversing) Contactors– From fractional HP up to 900 HP (NEMA size 00 – 8

including half-sizes)– Operating voltages up to 575 V– Vacuum contactors NEMA sizes 4,5 & 6 (Non-Reversing

Nomenclature

14 Starter C 0 S 1990 S.S. O/L, THREE PHASE 1 2 Power poles 2 3 wire (No aux. A OpenD 1 Sz. 0-3½ A 0.25-1 (1994) 1 phase included) B NEMA 1E 1¾ & 1P Sz. 4½ - 6 B 0.75-3 (1994) 3 3 Power poles 3 3 Wire w/ D NEMA 3F 2 T 1992 Size 4 C 3-6 3 phase Start-Stop PB E NEMA 4G 2½ R 1997 Self reset D 5-10 (1991) 4 4 Power poles 4 2 Wire w/HOA paintedH 3 version 2.5-10 (1994) 3 phase sel. switch F NEMA 4XI 3½ (Sizes 0-5 only) E 9-18 w/aux power pole 5 2 Wire H NEMA 7 & 9J 4 P 2002 (size 5 & 6) F 13-27 5 5 Power poles 9 2 Wire w/ boltedK 4½ G 20-40 3 phase stop button** K NEMA 9L 5 H 22-45 w/aux power poles A Auto-OFF L NEMA 7 & 9M 6 J 30-60 sel. switch threaded

K 45-90 B ON-OFF O NEMA 12L 57-115 sel. switch R NEMA 1B3M 67-135 C Full-part W NEMA 4 SSS 100-210 sel. switchU 100-270 (Size 5 T Model) D Start-stopU 55-270 (Size 5 P Model) sel. switchX 200-540 E Auto-manual sw.

SINGLE PHASEA 0.25-1 (1994) REVISIONS:B 0.75-3 (1994) B. Added "Suffix" col CN52392 2/17/97D 2.5-10 (1994) C. Add ref. note for suffixE 5-16 (1994) CN58817 DA 4/19/01

D. Size K was R, L was K CN59108 DA 6/12/01E. Add "P" (sz 5&6) CN61351 GF 12/3/03__

** Not available on open style. * Jumper "A" is not included with the coil. _+ Refers to transformer primary voltage on Size 6.. _

2PILOT CONTROL CIRC.MODEL

S14CLASS

ACURRENT RANGE

AENCLOSURE

3POWER POLES

FLA 3Ø AC Motors

Select Heater

• Select Heater for the following BiMetal Overload Relays Class 10 & 20. From the table in the catalog

• 14CP32A*81 SZ0, FLA 4.8, 460V

• 14GP32A*81 SZ2½, FLA 54, 230V

• 14DP12A*81 SZ1, FLA 20, 115V

• 3ø, 10HP, 460V, 60Hz, 3Pole

• 1ø, 2HP, 115V, 60Hz, 2Pole

Heater Elements

• Catalog # CL10 CL20

• 14CP32A*81 K36 E46

• 14GP32A*81 K77 E78

• 14DP12A*81 K60 E61

• 14DP32A*81 K56 E57

• 14DP12A*81 K62 E65

Lighting and Heating Contactors Pages 60 - 65

Lighting ContactorProduct Lines

Non-Combination

Class LEN (20 – 400A)

Class CLM (20 – 400A)

Combination

Class LE (20 – 300A)

Class CM (20 – 300A)

Lighting Contactor Non-Combination

CLM style Lighting Contactor LEN style Lighting Contactor

Lighting Contactor Combination

Lighting Combination

Lighting Contactor Features and Benefits

Compact Design Enclosure Types:

NEMA 1 Lift-Off Type “Clamshell” (Manufactured with TOX process)

NEMA 1, 4x, 12 (field convertible to 3/3R) Hinged

Standard Width and Extra Wide Enclosures Removable Door/Cover Up to 400Amps (20 – 60 available up to 12

poles, 100 – 400Amps 3 poles) Available in Combination form with choice

of: Fusible Disconnect Non-Fusible Disconnect Circuit Breaker

Pilot Device Mounting Holes in enclosures

Lighting Contactor Non-Combination Starter - Features and Benefits

Factory & Field Modifications Control Power Transformer (CPT) Pilot Devices Control Relays Control Fuses Auxiliary Contacts Terminal Blocks Control Modules Etc…

Lighting Contactor Electrically Held Nomenclature

LEN00B003120A

ClassDisconnect TypeFuse Clip or Circuit Breaker RatingEnclosure TypeAmp RatingNumber Open PolesNumber Closed PoleCoil VoltageSeries

Lighting Contactor Mechanically & Magnetically Held Nomenclature

CLM0B03120

ClassEnclosure Type/RatingAmp RatingNumber PolesCoil Voltage

Lighting Contactor Field Modification Kits

Power Pole 20A CLM (CLM4097334)

Control Modules 20A CLM (CLM4379771)

Power Pole 20A LEN (49LN20A)

Auxiliary Contact 30 - 400A CLM (CLMHCAK11)

Lighting and Heating Contactors

(CPTs)

Siemens Energy & Automation Chapter 6 NEMA Products Training Session.

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