Post on 17-Feb-2020
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
1 #OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
Smart Manufacturing and the
Clean Energy Smart Manufacturing Innovation Institute™ (CESMII)
Scott Miller Technology Manager
Gulf Coast Regional Manufacturing Center
scott.miller@CESMII.org, 713-254-9431
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
• What is Smart Manufacturing?
• Who is CESMII and what is our mission?
• What is the Smart Manufacturing Platform™ and what value does it provide to industry?
• How does the PI System enable the SM Platform to allow easy integration of advanced cloud-based tools?
• How can you get involved with CESMII?
Overview
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What is Smart Manufacturing?
• The Operational Business and Technology Practice of radically increasing the application of real-time data throughout the manufacturing enterprise and changing the operational structure
• The right data in the right form, the right people with the right knowledge, the right technology and the right operations, whenever and wherever needed throughout the manufacturing ‘enterprise’
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The Practice of Smart Manufacturing
• Real-time Data and Modeling to qualify materials, parts, properties, assemblies and drive real-time precision
• Enterprise integration to realize untapped market, productivity and performance opportunities
• Operational Practices (intensification, virtualization, modularization, qualification, optimization) to achieve value in an increasingly customized product space with accelerated demand dynamics
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
• The Clean Energy Smart Manufacturing Innovation Institute (CESMII) is an Industry/Academic consortium, part of a network of Manufacturing USA Institutes.
• CESMII was created to increase the productivity and competitiveness of US manufacturing companies through improved data insight and by use of advanced analytics.
• CESMII is partially funded by the US Department of Energy.
CESMII
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CESMII
A National Network of Capability Networks
Headquartered in LA
California
Northwest
Northeast
Southeast
Gulf Coast
HQ
©Smart Manufacturing Leadership Coalition, 2016
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Master Data (BOM,Specs,Vendor,Ingredients,FP)
Dir
ect
Co
nsu
mp
tio
n
Core Systems
Data Input
Core Functions
Raw
Mat’l
Inve
nto
ry
Fin
ish
ed
Pro
du
ct
Inve
nto
ry
Pro
du
ctio
n
His
tory
Pla
nt
Flo
or
Inve
nto
ry
Dem
and
Pla
n
Pro
du
ctio
n
Ord
er
Lin
e Sc
hed
ule
MQIS MES SAP ERP
Red Prairie
SAP APO
SAP PLM
SAP MRP
Value Creation
Green Light to Convert
Green Light to Ship
Demand Driven Supply Chain
Wo
rkFl
ow
Lot
Trac
kin
g
Overusage
Op
tim
izat
ion
En
gin
e
Tracking BOM Validation Yard Mgmt
Optimized Inventory
Business Applications
Directed Work
Supplier Mngd Inv Line Supply Bin Mgmt
Allergen/Micro WorkFlow
eCOA
Every Company has an ECO System of “ STUFF”
Courtesy of General Mills 9
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Applications
Context
Data
Mapping
Calibration & Maintenance
Production Models
Sensor Data
Time Series
Event Data
Suppliers
Heating & Forging
Power Mgmt & Energy Grid
Line Operations
Customers
Distribution Sustainability
& Safety
Traditional Manufacturing Automation
Environment and Software Tools
Smart Manufacturing Platform Open Infrastructure
• SM Software Marketplace • APPs & Toolkits • Compose Workflows • Cloud Deployment • Private/Public IaaS
SM Value
Proposition
Private Smart Manufacturing
Platform Appliance
Industry Needs a Platform
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• Cloud based, providing best-of-breed analytics, data visualization, and modeling from CESMII members.
• Enables monetization of manufacturing data and creation of the “Connected Enterprise”
• Takes advantage of existing/legacy investment
• Leverage connectivity – IIOT enabled systems
• Move from “Run-to-Failure” to “Reliability-Centered” operations through application of analytics
• Business/Financial/Energy Optimization at the Enterprise
• Built-in cybersecurity – protect data and operations
The CESMII Smart Manufacturing Platform™
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
SM Platform™ Reference Model
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
• Aggregation of process/production data
• Provide run-time analytics, data contextualization and intelligent data extraction for use by SM advanced analytics, models, and visualization systems
• Transfer of data (PI Cloud Connect) to the SM platform
• Provide secure bi-directional data transfer between the data source(s) and the SM platform suite of advanced analytics
The PI System and the SM Platform
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SM Platform™ and the PI System
On-Premises PI System
Location 1 Machine Data
Location 2 Machine Data
Advanced Visualization
and Reporting
Energy Cost Containment
Process and Quality
Improvement
Asset Efficiency & Fleet Mgmt.
Modeling
Software
Cloud-based
PI System
Contextualization and Analysis
Business & Work Flow
Data
Predictive Analytics
and Machine Learning
Cloud Services
CESMII Smart Manufacturing Cloud OT/IT Analytics Platform
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On-Premises PI System
Location 3 Mfg Data
Location 3 Sensor Data
IoT Sensors & Devices
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Example: Smart Manufacturing Process Optimization for Additive Manufacturing
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• America Makes – “3D printing has the potential to revolutionize the way we make almost everything.”
• Provides opportunities for increased competitiveness through innovative ways to make components
• Quickly adapt to customized requirements for components in low volume manufacturing
• Reduce further processing steps required, saving manufacturing time and resources
Additive Manufacturing (AM)
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
• Introduce/test analytics to improve AM processes in-situ
• Demonstrate rapid optimization of the AM process and material designs in a hybrid manufacturing setup
• Derive specified strength characteristics
• Quickly optimize build and machining processes based on achieved results
• Reduce scrap and energy usage through fewer iterations to achieve desired properties
• Needed capability for the industry segments engaged in insertion of new or modified materials, processes (e.g., shift to AM from a welded component), and equipment as part of their operations
SM Objective for Additive Manufacturing (AM)
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Additive Manufacturing SM Architecture
Indicates Apps/Analytics
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PI System Open Data Infrastructure
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PI System
Additive Manufacturing Data Structure
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Indicates SM Product
PI System
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
• Decrease costs associated with adopting new technology
• Increase competitiveness through use of alternative materials optimized for component requirements
• Improve quality of parts through analytics providing for optimization of a variety of part characteristics
• Easily introduce and use new analytics as they are developed and brought into the SM Platform
SM Results for Additive Manufacturing
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
• Find more information at www.cesmii.org
• Join an Affinity group to offer and/or access researcher/company subject matter expertise
• Work with regional partners to develop testbed project proposals
• Participate in Institute strategic planning activities at both regional and national levels – Work with the region and industry partners
• Subscribe to Institute and regional communications channels to stay up-to-date with opportunities
Smart Manufacturing Product™ Development
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CESMII Affinity Groups
• Human Systems Integration and Decision Support
• High Energy Unit (Discrete) Smart Manufacturing
• Cybersecurity for Smart Manufacturing
• Smart Manufacturing for Aerospace/Defense Systems Manufacturing
• Smart Manufacturing for Advanced Metals Processing Technologies
• Smart Manufacturing for Semiconductor Manufacturing
• Sensors and Wireless Communications for SM
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• Smart Manufacturing for Chemical Processing
• Manufacturing Data Analytics for Smart Manufacturing
• Modeling and Simulation for SM Processes
• Energy Aware Smart Manufacturing
• Smart Manufacturing for Pulp and Paper
• Smart Manufacturing for Drying Operations
• Smart Manufacturing for Cement Manufacturing
• Smart Manufacturing for Food Quality and Safety
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
• Dean Schneider
• dean.schneider@cesmii.org
• Co-Director
• CESMII Gulf Coast Regional Manufacturing Center
• Scott Miller
• scott.miller@cesmii.org
• Technology Manager
• CESMII Gulf Coast Regional Manufacturing Center
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#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
#OSIsoftUC #PIWorld ©2018 OSIsoft, LLC
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