Post on 24-Jul-2020
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Place these instructions in the vehicles glovebox after installation is complete
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Installation Time: 45minApprox Nudge Bar Weight: 4KG
Important: Please read each step of these instructions carefully prior to commencing installation! !
Accessory Part No. NBAR0009
Toyota Prado(2009 Production Onwards)
ALLOY NUDGE BARINSTALLATION INSTRUCTION
SK573
Layout:
Tools Required:5mm Hex Driver (Allen Key)10mm Socket + Extension13mm Socket/Spanner18mm Socket/Spanner
Bolt Assembly Torques:M6 = 9 NmM8 = 22 NmM10 = 44 NmM12 = 109 Nm
Important:!Do not use this product in any other motor vehicle for which it is not designed.Do not use any other mounting location/method other than described in this instruction.It is advisable to seek assistance of another person when installing this product.Do not repair or modify the Nudge Bar and/or its mounting bracket in any way.Repair or modification may effect proper operation of the airbag resulting in serious injury.Do not remove the label from the Nudge Bar.
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TOYOTA PRADO - NUDGE BARAccessory Part No. NBAR0009
ICONQTYCOMPONENT
1
1
Nudge Bar
ITEM
1
2
3
4
1Bracket (LHS)
Bracket (RHS)
5
2M6x25mm Hex Head Bolt
6
2M6 Spring Washer
7
2M6 Flat Washer
M8x25mm Button Head Cap Screw 2
Parts List
• To maintain your Nudge Bar properly, wash regularly with car wash detergent, hose off & chamois dry. Stubborn grime can be removed with kerosene.• Polished surfaces can be maintained with Autosol® metal polish or similar products. Use as recommended.
4
2
M8 Flat Washer8
9
10
11
2M12x50-1.25mm Hex Head Bolt
M8 Nylock Nut
12
2M12 Spring Washer
13
2M12 Flat Washer
14
2M12 Steel Spacer
Fitting Instructions 1
SK573 Page 3 of 5
1.
a.
a.
Figure 1a: Insert RHS Bracket Through Grille
- NUDGE BARAccessory Part No. NBAR0009
Attach the Upper Brackets
Tools: 10mm Socket + Extension
Hardware: 2x Mounting Brackets2x M6 Hex Head Bolts2x M6 Spring Washers2x M6 Flat Washers
Insert the RHS Bracket through the lower grille, with the bent tab angled upwards, as shown.
Fasten the Mounting Bracket to the radiator support, using an M6 Hex Bolt (provided), or re-use the existing factory bolt, if fitted.
Fully tighten.
Repeat for LHS.
Figure 1b: Fasten the Mounting Bracket
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TOYOTA PRADO
SK573 Page 4 of 5
- NUDGE BARAccessory Part No. NBAR0009
Figure 2a: Locate the Threaded Holes
2. Attach the Nudge Bar Lower Tabs
Tools: 18mm Socket/Spanner
Hardware: Nudge Bar2x M12 Hex Head Bolts2x M12 Spring Washers2x M12 Flat Washers2x Steel Spacers
Under the front of the vehicle, locate the threaded holes (behind the tow loops).
Figure 2b: Fit the Nudge Bar Lower Tabs
Fit the Nudge Bar to the vehicle, ensuring the Steel Spacers go in between the Nudge Bar mounting tabs, and the vehicle chassis.
c.
Figure 2c: Support the Nudge Bar on Foam Packing
Carefully support the Nudge Bar on the foam packing.
b.
TOYOTA PRADO
a.
SK573 Page 5 of 5
- NUDGE BARAccessory Part No. NBAR0009
Figure 3a: Fit the Upper Brackets to the Nudge Bar
3. Attach the Upper Mounts
Tools: 13mm Socket/Spanner18mm Socket/Spanner5mm Hex Driver (Allen Key)
Hardware:2x M8 Button Head Cap Screws2x M8 Flat Washers2x M8 Spring Washers
Fit the Nudge Bar upper mounting tabs to the Mounting Brackets, using the M8 Button Head Cap Screws.
Figure 3b: Adjust the Nudge Bar and Fully Tighten
Adjust the Nudge Bar to the desired position, and fully tighten all the mounting bolts.
** END **
b.
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TOYOTA PRADO