Post on 15-Apr-2017
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Slide 1
PROJECT REVIEWProject Semester (January-June 2015)
Mentors:Mr. Shirish GunjalMr. Nitin S. Bhagat
Submitted By:Yoshita KansalMfg. Engg. and Projects
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01Project Summary : Tool design for (85HP) Harvester Automation & design for project (B1) : G1 + G2 + FWH assembly automation02Automation & design for project (B2) : Common Sub-assly. press03Automation & design for project (B5) : Axle tube (FD) Sub-assly. press04Jigs & Fixtures design for project (B3+B4) : Coupling & Testing Automation05
Tool design support for Assembly Line : Push rod distance setting fixture pokayoke (Under Implementation)
Jigs & Fixtures design for project (B6) : ADDC special bolt fixture06Jigs & Fixtures design for project (B7) : Manual Sub-assly Table 07
B1 : G1 + G2 + FWH assembly automation01
G2G1
FWH
B1 : G1 + G2 + FWH assembly automation01Tools Type Before Commonization Total Qty. (Nos.)After Commonization Total Qty. (Nos.)Pressing Mandrels 178Locators 00Dowel Press Tools 164Guide Pins 74Gauges 54Special Purpose Tools 2016TOTAL6536
Saving of 29 Nos. Tooling Cost, Storage Space, Maintenance (Store) tool inventory by Commonize the Tools, Locators & Other
Operator to scan Bar Code Sheet
Model selection Input to PLC
Tools Lamp Indication O/P
Operator to pick indicating Tools & Sensor ON
Sensor Input to PLC which in turn the req. Pressure Relief If more than 01 no. of tools to be required for some model then to pick all indicating tools
If picked all tools then Pressure Relief to set at Req. value
If not picked all tools before next bar code scan then alarm to generate & press will not work for next cycleInterlocking with Digital Manufacturing & Process Parameters
INTERLOCKING LOCATORS
AUTOMATIC - OIL SEAL DISPENSERS
B1 - OIL SEAL DISPENSER (18X30X7)
G1G2FWHB2 : Common sub-assembly pressFD4WDTools Type Before Communization Total Qty. (Nos.)After Communization Total Qty. (Nos.)Pressing Mandrels 249Locators 195TOTAL4314
Saving of 29 Nos. Tooling Cost, Storage Space, Maintenance (Store) tool inventory by Commonize the Tools, Locators & Other02
B2 : Common sub-assembly press
B2 : Common sub-assembly press
B2 : Common sub-assembly press
INTERLOCKING LOCATORS
AUTOMATIC - OIL SEAL DISPENSERS
B2 : Common sub-assembly press
B5 : Axle tube sub-assembly press
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Tools Type Before Communization Total Qty. (Nos.)After Communization Total Qty. (Nos.)Pressing Mandrels 105Locators 41TOTAL146
Saving of 8 Nos. Tooling Cost, Storage Space, Maintenance (Store) tool inventory by Commonize the Tools, Locators & OtherB5 : Axle tube sub-assembly press
B5 : Axle tube sub-assembly press
INTERLOCKING LOCATORS
B3+B4 : Coupling & Testing AutomationB3. G1+G2+FWH Coupling Automation Tooling (Total 04 Nos.)Sr. No.ProjectTypeTotal Qty.1B3. G1+G2+FWH Coupling AutomationTooling's04Total 04
B3. G1+G2+FWH Coupling Automation Tooling (Total 04 Nos.)Sr. No.DescriptionTool No.1FITMENT OF PIN DOWEL B3-TL-0012FITMENT OF OIL SEAL 25X33X4 IN FLYWHEEL INPUT SHAFTB3-TL-0023FITMENT OF NRB 25X33X20 IN FLYWHEEL INPUT SHAFTB3-TL-0034FITMENT OF OIL SEAL 25X33X4 IN FLYWHEEL INPUT SHAFTB3-TL-004
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B4. Transmission & Engine Coupling Automation Tooling (Total 01 Nos.)Sr. No.ProjectTypeTotal Qty.2B4. Transmission & Engine Coupling AutomationTooling's01Total 01
B4. Transmission & Engine Coupling Automation Tooling (Total 01 Nos.)Sr. No.DescriptionTool No.1PROTECTIVE SLEEVE FOR O-RING FITMENTB4-TL-001
Sr. No.LineSub-assembly NameRemark
1G1Shifter hsg sub-assly (New tilting fixture on s/a table)- 1 no. manual tilting fixture Cover shifter- 1 no. vertical fixture Top cover - Manual pressing of conical springG1Cover Shifter sub-asslyG1Top cover Sub-assly (Orientation on sealing cup side)2FWHFW cover + Lever F-R sub-assly- Vertical Fixture with Lever orientation mechanical pokayoke 3FWHCoupling shaft M/D sub-assly- Fixture with locking pinFWHCoupling shaft PTO sub-assly4G2Differential Housing S/A (Backlash Checking) - Spline shaft replaceable with U-clip bore & 2 nos. keyway slot- Locking at the time of hex screw torquing- Dial stand5G2CP Shaft S/A (Groove nut tightening)- CP shaft spline holding arrangement (at tightening time) 6G2Clutch sleeve s/a (pin pressing )Only pin (6 nos.) pressing by manually7G2Shaft Diff. Lock Fork S/A (o-ring 19.2x3) - Fixture with soft material inside for holding Shaft Diff. Lock Fork8G2Nave s/a- Fixture with mechanical pokayoke to lever orientation9FW+G14WD sub-assly - Drop box hsg + Cover plate s/a & - Fixture - Drop box s/a- Cover plate 4WD fitment
FW+G14WD sub-assly - Nave for PTO & Engaging lever 4WD- Engaging lever 4WD with dog- Nave for PTO- PTO actuating lever- Dowel prsg gun with tool
Table requirement : (1) Spring balancer 5~6 kg for hammering & tightening gun, (2)Tube-light(3) Soft board for SOP, (4) 3 side fencing below table B7 : Manual Sub-assly Table 05
AUTOMATIC - OIL SEAL DISPENSERS
B7 - OIL SEAL DISPENSER (25X33X4)
B6 : ADDC Special Bolt Fixture05
Tool design support for : Push rod distance setting fixture pokayoke (Under Implementation)
07 (a) Push rod distance setting fixture pokayoke
THANK YOU