Slide 1

PROJECT REVIEWProject Semester (January-June 2015)

Mentors:Mr. Shirish GunjalMr. Nitin S. Bhagat

Submitted By:Yoshita KansalMfg. Engg. and Projects

1

01Project Summary : Tool design for (85HP) Harvester Automation & design for project (B1) : G1 + G2 + FWH assembly automation02Automation & design for project (B2) : Common Sub-assly. press03Automation & design for project (B5) : Axle tube (FD) Sub-assly. press04Jigs & Fixtures design for project (B3+B4) : Coupling & Testing Automation05

Tool design support for Assembly Line : Push rod distance setting fixture pokayoke (Under Implementation)

Jigs & Fixtures design for project (B6) : ADDC special bolt fixture06Jigs & Fixtures design for project (B7) : Manual Sub-assly Table 07

B1 : G1 + G2 + FWH assembly automation01

G2G1

FWH

B1 : G1 + G2 + FWH assembly automation01Tools Type Before Commonization Total Qty. (Nos.)After Commonization Total Qty. (Nos.)Pressing Mandrels 178Locators 00Dowel Press Tools 164Guide Pins 74Gauges 54Special Purpose Tools 2016TOTAL6536

Saving of 29 Nos. Tooling Cost, Storage Space, Maintenance (Store) tool inventory by Commonize the Tools, Locators & Other

Operator to scan Bar Code Sheet

Model selection Input to PLC

Tools Lamp Indication O/P

Operator to pick indicating Tools & Sensor ON

Sensor Input to PLC which in turn the req. Pressure Relief If more than 01 no. of tools to be required for some model then to pick all indicating tools

If picked all tools then Pressure Relief to set at Req. value

If not picked all tools before next bar code scan then alarm to generate & press will not work for next cycleInterlocking with Digital Manufacturing & Process Parameters

INTERLOCKING LOCATORS

AUTOMATIC - OIL SEAL DISPENSERS

B1 - OIL SEAL DISPENSER (18X30X7)

G1G2FWHB2 : Common sub-assembly pressFD4WDTools Type Before Communization Total Qty. (Nos.)After Communization Total Qty. (Nos.)Pressing Mandrels 249Locators 195TOTAL4314

Saving of 29 Nos. Tooling Cost, Storage Space, Maintenance (Store) tool inventory by Commonize the Tools, Locators & Other02

B2 : Common sub-assembly press

B2 : Common sub-assembly press

B2 : Common sub-assembly press

INTERLOCKING LOCATORS

AUTOMATIC - OIL SEAL DISPENSERS

B2 : Common sub-assembly press

B5 : Axle tube sub-assembly press

03

Tools Type Before Communization Total Qty. (Nos.)After Communization Total Qty. (Nos.)Pressing Mandrels 105Locators 41TOTAL146

Saving of 8 Nos. Tooling Cost, Storage Space, Maintenance (Store) tool inventory by Commonize the Tools, Locators & OtherB5 : Axle tube sub-assembly press

B5 : Axle tube sub-assembly press

INTERLOCKING LOCATORS

B3+B4 : Coupling & Testing AutomationB3. G1+G2+FWH Coupling Automation Tooling (Total 04 Nos.)Sr. No.ProjectTypeTotal Qty.1B3. G1+G2+FWH Coupling AutomationTooling's04Total 04

B3. G1+G2+FWH Coupling Automation Tooling (Total 04 Nos.)Sr. No.DescriptionTool No.1FITMENT OF PIN DOWEL B3-TL-0012FITMENT OF OIL SEAL 25X33X4 IN FLYWHEEL INPUT SHAFTB3-TL-0023FITMENT OF NRB 25X33X20 IN FLYWHEEL INPUT SHAFTB3-TL-0034FITMENT OF OIL SEAL 25X33X4 IN FLYWHEEL INPUT SHAFTB3-TL-004

04

B4. Transmission & Engine Coupling Automation Tooling (Total 01 Nos.)Sr. No.ProjectTypeTotal Qty.2B4. Transmission & Engine Coupling AutomationTooling's01Total 01

B4. Transmission & Engine Coupling Automation Tooling (Total 01 Nos.)Sr. No.DescriptionTool No.1PROTECTIVE SLEEVE FOR O-RING FITMENTB4-TL-001

Sr. No.LineSub-assembly NameRemark

1G1Shifter hsg sub-assly (New tilting fixture on s/a table)- 1 no. manual tilting fixture Cover shifter- 1 no. vertical fixture Top cover - Manual pressing of conical springG1Cover Shifter sub-asslyG1Top cover Sub-assly (Orientation on sealing cup side)2FWHFW cover + Lever F-R sub-assly- Vertical Fixture with Lever orientation mechanical pokayoke 3FWHCoupling shaft M/D sub-assly- Fixture with locking pinFWHCoupling shaft PTO sub-assly4G2Differential Housing S/A (Backlash Checking) - Spline shaft replaceable with U-clip bore & 2 nos. keyway slot- Locking at the time of hex screw torquing- Dial stand5G2CP Shaft S/A (Groove nut tightening)- CP shaft spline holding arrangement (at tightening time) 6G2Clutch sleeve s/a (pin pressing )Only pin (6 nos.) pressing by manually7G2Shaft Diff. Lock Fork S/A (o-ring 19.2x3) - Fixture with soft material inside for holding Shaft Diff. Lock Fork8G2Nave s/a- Fixture with mechanical pokayoke to lever orientation9FW+G14WD sub-assly - Drop box hsg + Cover plate s/a & - Fixture - Drop box s/a- Cover plate 4WD fitment

FW+G14WD sub-assly - Nave for PTO & Engaging lever 4WD- Engaging lever 4WD with dog- Nave for PTO- PTO actuating lever- Dowel prsg gun with tool

Table requirement : (1) Spring balancer 5~6 kg for hammering & tightening gun, (2)Tube-light(3) Soft board for SOP, (4) 3 side fencing below table B7 : Manual Sub-assly Table 05

AUTOMATIC - OIL SEAL DISPENSERS

B7 - OIL SEAL DISPENSER (25X33X4)

B6 : ADDC Special Bolt Fixture05

Tool design support for : Push rod distance setting fixture pokayoke (Under Implementation)

07 (a) Push rod distance setting fixture pokayoke

THANK YOU