SPECIFICATION

INSTALLATION INSTRUCTIONS

Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

ROTAPLAY

Teacup Twister6020-085

Dia 940 x 740

2 - 8 Years

<1000mm

Approx 53Kg

Approx 112Kg

6020-085Page 1 of 10

1 Read instructions thoroughly before commencing installation of unit.

2 Excavate foundations as shown in the foundation plan.

3 Position the Bearing Unit/BGF Spindle assembly in the prepared hole, ensuring that it is central,vertical and at the correct height.

4 Backfill foundations with approx 0.13m³ concrete (4 parts gravel/2 parts sand/1 part cement)ensuring that the height from the finished surface to the top of the concrete is maintained asshown in the foundation plan. Taper foundations at the Installation Hoop slots (Hoop is fittedin instruction 6) to allow for water shedding.

5 Allow concrete to set for 48 hours.

6 Once the concrete has set, fix the installation hoop centrally over the spindle to the concrete using

rawl bolts (see sheet 2). Backfill void to suit surfacing being laid after hoop has been installed.

7 Assemble the Frame and Cup assembly to the Bearing Unit/BGF Spindle assembly ensuringthat all fasteners are fully tightened.

ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE

Solid steel components to EN 10087:1998Steel plate to EN 10025-2:2004Steel CHS to EN 10255-2:2004Steel RHS to EN 10210-2 1997HDPE to EN ISO 14632:1998Welding to EN ISO 14341:2011

Polyester powder paint to EN 13438:2005Standard fixings to BS 3692:2001 andBS 4190:2001Non-standard fixings are anti-vandal andcorrosion resistant

Ensure bearings are greased on a regular basis

6020-085

Page 2 of 10

83

12

06

23

743

450 Square

2

Foundation Detail(Care must be taken in abnormal conditions)

Concrete

Brick

FSL

FSL = Finished Surface Level

1

Rawl Bolt(2 Places)

EQ EQ

Step 2 Step 3

Step 1

Concrete

FSL

Backfill voidto suit surfacingbeing laid afterhoop has been

installed

2

Taper foundationsat the slots of thehoop (Hoop isfitted in instruction 6)to allow forwater shedding

Slots inInstallation

Hoop

Surf

acin

gD

epth

Surf

aci

ng

De

pth

Enlarged Partial Side View

Note:- When laying sand filled carpet as a finished surface, ensure that spindle is set 25mmhigher than that stated in spindle installation detail this will bring the underside of finished surfaceclearance within the 60 - 110mm tolerance as stated in EN1176

6020-085

Page 3 of 10

9

11

5.1

5.2

16

14

13

12

15

1.4

3

Importantthe hole/cap must be aligned overhole in frame to allow for accessto grease nipples

Importantthe hole in frame must be alignedover the grease nipples

Fixing Details for MaintenanceCup Assembly and Frame to Bearing Unit/BGF Spindle Assembly

6020-085

Page 4 of 10

88

742

934n

Assembled Unit

Fixing Details for MaintenancePanels to frame

FSL

FSL = Finished Surface Level

7

10

11

9

6

8

8

6020-085

Page 5 of 9

Note

Grease the unit using nipples A and B

For referenceBoth grease nipples 'A' will channel the grease to the same required point (top of thebearing housing)

Both grease nipples 'B' will channel the grease to the same required point (middle of thebearing housing)

Grease nipple 'A'

Grease nipple 'A'

Grease nipple 'B'

Grease nipple 'B'

Fixing Details for MaintenanceRemove teacup to access grease nipples

6020-085

Page 6 of 9

1.9

1.3

1.11

1.5

1.1

1.6

1.12

1.8

1.7

1.4 1.11

1.11

1.11

Fixing Details for MaintenanceBearing unit and spindle

(See Page 7 for assembly instruction)

1.2

1.10

6020-085

Page 7 of 10

Fixing Details for Maintenance

Assembly Instructions

1. Fit outer bearing rings into bearing housing ensuring correct orientation.

2. Fit nilos ring to shoulder of lower bearing face on spindle.

3. Fit lower bearing race onto spindle ensuring correct orientation.

4. Smear lower bearing with grease, do not overload bearing with grease.

5. Fit housing over spindle so lower halves of bottom bearing fully engage.

6. Smear upper bearing with grease, do not overload bearing with grease.

7. Fit upper bearing onto spindle, tap into position to fully engage.

8. Fit spacer over spindle.

9. Tighten castle nut down on spindle thread.

10. Back castle nut off by one castle space of the nut.

11. Fit cotter pin ensuring bearing housing runs freely.

12 Ensure there is no excess play ie no rocking of bearing housing on thebearing assembly.

6020-085

Page 8 of 10

20

00

Min

74

2

Minimum and Free Space

n4950

FSL

FSL = Finished Surface Level

6020-085

Page 9 of 10

n4950.0

Safety Surfacing

Wetpour

19.5 Sq. Metres 40mm Wetpour15.6 Linear Metres Wetpour Edging

500

500

50

00

5000

2500

25

00

Safety Tiles(1000 x 1000mm)

23.0 Sq. Metres40mm Thickness20.0 Linear Metres ofTile Edging

REV

ECN

SIG.

DATE:

COMPILED

DATE:

6020-085

Page 10 of 10

MC

21/01/15

Parts List

DESCRIPTIONPART NUMBERQTYITEM

Bearing Unit and BGF Spindle Assembly4202-39111

33012 BEARING2546-01011.1

M24 Castle Nut2193-05711.2

33214/Q Metric, Single row taper roller

bearings

2546-01611.3

Mounting Cover W.A.4202-39211.4

Bearing Housing3030-43711.5

Spacer3030-43811.6

M12 NORD LOCK WASHER2212-21341.7

M12 x 75 HEX HD BOLT2185-07641.8

NILOS RING 33214AV2541-13411.9

3/16" x 2" Long Cotter Pin2221-00811.10

5/16 BSW GREASE NIPPLE2692-00341.11

BGF Spindle Assy5091-03811.12

Installation Hoop W.A.4202-39912

Frame W.A.4202-39313

Cover Assembly4202-40115

Cover Plate3292-17715.1

O-Ring2710-05615.2

Tread Panel (with Splash Graphics) Assy4202-39616

Tread Panel (with Spoon Graphics) Assy4202-39717

Tread Panel (with Logo) Assy4202-39828

M8 x 16 Pent Button Head2176-151159

M8 Washer2215-5071210

M8 Spring Washer2212-2021511

M12 x 70 HEX HD BOLT2185-074312

M12 NORD LOCK WASHER2212-213313

Yellow Poepplemann Cup2611-029_Cup314

Yellow Poepplemann Cap2611-029_Cap315

Cup Assembly4202-400116

21/01/15

1711

0

MC

29/01/15

Minor

1

MC MC

2

Minor

16/03/15 20/03/15

MC

Minor

3

30/03/15

MC

Minor

4

29/04/16

MC

Minor

5

14/11/16

MC

Minor

6

Product: Date of Issue: 22/01/15

Issue: A

Item Unit Qty Part No. Checked

1 1 4202-391

2 1 4202-392

3 1 Bearing Housing * 3030-437

4 1 BGF Spindle Assembly * 5091-038

5 1 Frame W.A. 4202-393

6 1 Teacup Panel with Splash Logo* 3755-955

7 1 Teacup Panel with Spoon Graphics * 3755-956

8 2 Teacup Panel with Logo * 3755-957

9 1 Installation Hoop W.A. 4202-399

10 1 Cup Assembly 4202-400

11 1 Cover Plate * 3292-177

Picked By: Checked By:

COMPILED REV 0 1

BY: MC ECN No. 1711 Minor

DATE 22/01/2015 16/03/2015

DATE: 22/01/15 SIGN MC MC

Order No:

(consists of item 2 to 4 and bearings/fixings)

Bearing Unit and BGF Spindle Assembly

Sheet 1 of 1DESPATCH LIST

Mounting Cover W.A. *

Description

6020-085 - Teacup Twister

Total No. of Items

Items marked * to be fitted before despatch

Product: Date of Issue: 22/01/15

Issue: A

Item Unit Qty Part No. Checked

1 1 Spacer * 3030-438

2 1 33012 Bearing * 2546-010

3 1 33214/Q Metric, single row taper roller bearing * 2546-016

4 1 Nilos Ring 33214AV * 2541-134

5 4 5/16 BSW Grease nipple * 2692-003

6 1 3/16" x 2" Long Cotter Pin * 2221-008

7 15 2176-151

8 12 2115-014

9 12 2215-507

10 15 M8 Spring Washer * 2212-202

11 4 2185-076

12 3 M12 x 70 Hex Head Bolt 2185-074

13

14 7 2212-213

15

16 1 2193-057

17 3 2611-029

18 3 2611-029

19 1 O Ring * 2710-056

Picked By: Checked By:

COMPILED REV 0 1

BY: MC ECN No. 1711 Minor

DATE 22/01/2015 16/03/2015

DATE: 22/01/15 SIGN MC MC

Total No. of Items

Items marked * to be fitted before despatch

M12 Nord Lock Washer (4 off *)

M24 Castle Nut *

Yellow Poepplemann Cap

M12 x 75 Hex Head Bolt *

M8 Tee Nut Insert *

Sheet 1 of 1FIXINGS LIST

Yellow Poepplemann Cup

M8 Washer *

Order No:

6020-085 - Teacup Twister

M8 x 16 Pent Button Head Screw *

Description