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FIND YOUR WOW 3 Ways to Expand Your E-commerce Sortation Capacity Presented by: Honeywell Intelligrated
FIND YOUR WOW
3 Ways to Expand Your E-commerce Sortation Capacity
Presented by:Honeywell Intelligrated
FIND YOUR WOW
Presenter
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Tim KrausDirector, Product ManagementConveyors and Line SortationHoneywell Intelligrated
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Objectives
How has e-commerce changed the material handling industry?
1. Examples of quick to deploy solutions
2. Examples of scalable solutions
3. Examples of new technologies to enable the high throughput
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How has e-commerce changed the material handling industry?
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What has Changed?
• What we pick
• How we consolidate orders
• Where we ship
Retail Store Fulfillment
E-commerce Fulfillment
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What Does That Mean for Sortation?
• Many more transactions & items to process for the equivalent sales volume
• Smaller & more irregular items • Difficult to convey, identify & sort
• Many more shipping destinations• Items will be processed in an MHE
system again
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Conveyor Technologies
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Belt Conveyor
3” Roller Center
2” Roller Center
Belted Zones
Modular Belt
Belt Conveyor
3” Roller Center
2” Roller Center
Belted Zones
Modular Belt
SkatewheelSkatewheel
Transportation Conveyors Accumulation Conveyors
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Conveyor Technologies
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Belt Conveyor
3” Roller Center
2” Roller Center
Belted Zones
Modular Belt
Belt Conveyor
3” Roller Center
2” Roller Center
Belted Zones
Modular Belt
SkatewheelSkatewheel
Transportation Conveyors Accumulation Conveyors
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Sortation Technologies
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Manual Process
MDR Transfer / Divert
Pop-up Wheel
Belt / Strip belt
Strip Belt
Transfer
Tilt Tray
Cross Belt
Bomb Bay
Push Tray
Paddle SweepSorter Dual
SidedHigh
DensitySingle Sided
Sliding ShoeModularBelt
Conveyor Diverts Line Sorters Loop Sorters
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Sortation Technologies
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Manual Process
MDR Transfer / Divert
Pop-up Wheel
Belt / Strip belt
Strip Belt
Transfer
Tilt Tray
Cross Belt
Bomb Bay
Push Tray
Paddle SweepSorter Dual
SidedHigh
DensitySingle Sided
Sliding ShoeModularBelt
Conveyor Diverts Line Sorters Loop Sorters
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Destination Density
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So
rt D
estin
atio
ns
per
len
gth
Dense
Sparse
Manual Process
MDR Transfer / Divert
Pop-up Wheel
Belt / Strip belt
Strip Belt
Transfer
Tilt Tray
Cross Belt
Bomb Bay
Push Tray
Paddle SweepSorter Dual
SidedHigh
DensitySingle Sided
Sliding ShoeModularBelt
Conveyor Diverts Line Sorters Loop Sorters
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Throughput Rate
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Typ
ical
te
chn
olog
y ra
te c
apab
ility
Manual Process
MDR Transfer / Divert
Pop-up Wheel
Belt / Strip belt
Strip Belt
Transfer
Tilt Tray
Cross Belt
Bomb Bay
Push Tray
Paddle SweepSorter Dual
SidedHigh
DensitySingle Sided
Sliding Shoe
Conveyor Diverts Line Sorters Loop Sorters
ModularBelt
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What are some examples of quick to deploy solutions that will help expand sortation capacity?
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Quick to Deploy
• Automated data collection
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Manual Process
MDR Transfer / Divert
Pop-up Wheel
Belt / Strip belt
Strip Belt
Transfer
Tilt Tray
Cross Belt
Bomb Bay
Push Tray
SweepingSorter
Dual Sided
High Density
Single Sided
Sliding Shoe
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Quick to Deploy
• Voice directed operations
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Manual Process
MDR Transfer / Divert
Pop-up Wheel
Belt / Strip belt
Strip Belt
Transfer
Tilt Tray
Cross Belt
Bomb Bay
Push Tray
SweepingSorter
Dual Sided
High Density
Single Sided
Sliding Shoe
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Quick to Deploy
• Labor management
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Manual Process
MDR Transfer / Divert
Pop-up Wheel
Belt / Strip belt
Strip Belt
Transfer
Tilt Tray
Cross Belt
Bomb Bay
Push Tray
SweepingSorter
Dual Sided
High Density
Single Sided
Sliding Shoe
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What are some examples of scalable solutions to help expand sortation capacity?
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Scalable Solutions
• Secondary sortation after primary sortation
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Primary Strip Belt Sorter+
Secondary Put Wall Sort
Manual Process
MDR Transfer / Divert
Pop-up Wheel
Belt / Strip belt
Strip Belt
Transfer
Tilt Tray
Cross Belt
Bomb Bay
Push Tray
SweepingSorter
Dual Sided
High Density
Single Sided
Sliding Shoe
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Scalable Solutions
• Secondary sortation after primary sortation
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Primary Sliding Shoe Sorter
+Secondary MDR Right
Angle Transfers
Manual Process
MDR Transfer / Divert
Pop-up Wheel
Belt / Strip belt
Strip Belt
Transfer
Tilt Tray
Cross Belt
Bomb Bay
Push Tray
SweepingSorter
Dual Sided
High Density
Single Sided
Sliding Shoe
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Scalable Solutions
• Secondary sortation after primary sortation
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Primary Tilt Tray Sorter+
Secondary Put to Cart
Manual Process
MDR Transfer / Divert
Pop-up Wheel
Belt / Strip belt
Strip Belt
Transfer
Tilt Tray
Cross Belt
Bomb Bay
Push Tray
SweepingSorter
Dual Sided
High Density
Single Sided
Sliding Shoe
FIND YOUR WOW
What are some examples of new technologies that enable high throughput capacities?
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High Rate E-commerce Solutions
• Singulated flow or
bulk flow to singulators
• Vision based or mechanical based systems
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Advanced Control Methods
• High rate motion control gapping
• Virtual sorters
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High Rate E-commerce Solutions
• High Density Linear Sortation• Rates in the 5k to 15k per hour range• Higher rates with higher precision gapping• Optimized for e-commerce packaging• Optimized to maximize destinations in
small footprint
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FIND YOUR WOW
3 Ways to Expand Sortation Capacity
• E-commerce has changed the material handling industry• Smaller, more difficult items to handle• Many more items to sort• Many more sort destinations
• Expanding sortation capacity1. Quick to deploy solutions
• Automated data collection, Voice, Labor Management
2. Scalable solutions• Secondary sorts at the end of primary sorts
3. New technologies for high throughput• Singulated flow vs bulk to singulators• Advanced control methods• High density linear solutions
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QUESTIONS?
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For more information
Speaker name: [email protected]
Website: www.intelligrated.com
Visit ProMat Booth S618a and Automate Booth #7515
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