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0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL...

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LEHE0380-03 Page 1 of 2 C18 Sound Attenuated Enclosures 50 Hz / 60 Hz These sound attenuated, factory installed enclosures incorporate internally mounted super critical level silencers, designed for safety and aesthetic value on integral fuel tank base or optional dual wall integral fuel tank base for total fluid containment. These enclosures are of extremely rugged construction to withstand exposure to the elements and provide weather protection. Image shown may not reflect actual configuration. Enclosures Robust/Highly Corrosion Resistant Construction Factory installed on integral fuel tank base Environmentally friendly, polyester powder baked paint 1.6 mm (0.063 in) galvanized steel All round overhanging base to protect enclosure High-grade engineering thermoplastic corner posts for protection Compression door latches giving solid door seal Zinc plated or black coated stainless steel fasteners Internally mounted super critical exhaust silencing system Excellent Access Large cable entry area for installation ease Accommodates rear mounted breaker and control panel Double doors on both sides Vertically hinged doors with solid bar door stays to hold doors open at 135° rotation Lube oil and coolant drains pipes to exterior of enclosure and terminated drain valves Radiator fill cover Security and Safety Lockable access doors which give full access to control panel and breaker Cooling fan and battery charging alternator fully guarded Fuel fill, oil fill and battery can only be reached via lockable access Externally mounted emergency stop button Designed for spreader-bar lifting to ensure safety Control panel viewing window Stub-up area is rodent proof Options Caterpillar yellow or white paint Integral dual wall fuel tank base for total fluid containment (fuel, oil and coolant) Features
Transcript
Page 1: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

LEHE0380-03 Page 1 of 2

C18 Sound Attenuated Enclosures50 Hz / 60 HzThese sound attenuated, factory installed enclosures incorporate internally mounted super critical level silencers, designed for safety and aesthetic value on integral fuel tank base or optional dual wall integral fuel tank base for total fluid containment. These enclosures are of extremely rugged construction to withstand exposure to the elements and provide weather protection.

Image shown may not reflect actual configuration.

Enclosures

Robust/Highly Corrosion Resistant Construction• Factory installed on integral fuel tank base• Environmentally friendly, polyester powder baked paint• 1.6 mm (0.063 in) galvanized steel • All round overhanging base to protect enclosure• High-grade engineering thermoplastic corner posts for protection• Compression door latches giving solid door seal• Zinc plated or black coated stainless steel fasteners• Internally mounted super critical exhaust silencing system

Excellent Access• Large cable entry area for installation ease• Accommodates rear mounted breaker and control panel• Double doors on both sides• Vertically hinged doors with solid bar door stays to hold doors open at 135° rotation• Lube oil and coolant drains pipes to exterior of enclosure and terminated drain valves• Radiator fill cover

Security and Safety• Lockable access doors which give full access to control panel and breaker• Cooling fan and battery charging alternator fully guarded• Fuel fill, oil fill and battery can only be reached via lockable access• Externally mounted emergency stop button• Designed for spreader-bar lifting to ensure safety• Control panel viewing window• Stub-up area is rodent proof

Options• Caterpillar yellow or white paint• Integral dual wall fuel tank base for total fluid containment (fuel, oil and coolant)

Features

Page 2: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

Enclosures

Model kVA ekW SB/PP LWA

Sound Pressure Levels dBA

Air Flow Rate

Ambient

Capability at

100% Load*1m (3.3 ft) 7m (23 ft)

75%

Load

100%

Load

75%

Load

100%

Load m3/s cfm °C °F

50 Hz

DE605E0550 440 PP 105 82 82 72 72 5.6 11866 43 109

605 484 SB 105 82 83 72 72 5.6 11866 46 115

DE660E0600 480 PP 105 82 83 72 72 5.6 11866 41 106

660 528 SB 105 82 83 72 73 5.6 11866 43 109

DE715E0650 520 PP 105 82 83 72 73 5.6 11866 36 97

715 572 SB 105 82 83 72 73 5.6 11866 41 106

60 Hz

DE550SE0625 500 PP – 84 84 73 74 7.8 16563 47 117

688 550 SB – 84 84 73 74 7.8 16563 48 118

DE600SE0681 545 PP – 84 84 73 74 7.8 16563 42 108

750 600 SB – 84 84 73 74 7.8 16563 43 109

*Ambient capability measured with the Cat extended life coolant at sea level.

Enclosure Package Operating Characteristics

5320 (209.4”)1920 (75.6’’)

2289 (”9

0.1”)

2289 (90.1”)

Approximate weight of enclosure package: 5952 kg (13122 lb). Exact weight is dependent on options. Enclosure weight includes: sound attenuated enclosure, exhaust system, base and generator set.

LEHE0380-03 (10/16)

Materials and specifications are subject to change without notice.CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”,

the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

www.cat.com/electricpower©2016 Caterpillar

All rights reserved.

Page 3: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

C18

572 ekW/ 715 kVA

50 Hz/ 1500 rpm/ 400 V

Image shown may not reflect actual configuration

Metric English

Package Performance

Genset Power Rating with Fan @ 0.8 Power Factor 572 ekW

Genset Power Rating 715 kVA

Aftercooler (Separate Circuit) N/A N/A

Fuel Consumption

100% Load with Fan 146.1 L/hr 38.6 gal/hr

75% Load with Fan 108.0 L/hr 28.5 gal/hr

50% Load with Fan 73.2 L/hr 19.3 gal/hr

25% Load with Fan 41.1 L/hr 10.9 gal/hr

Cooling System¹

Engine Coolant Capacity 20.8 L 5.5 gal

Inlet Air

Combustion Air Inlet Flow Rate 37.8 m³/min 1334.7 cfm

Max. Allowable Combustion Air Inlet Temp 52 ° C 125 ° F

Exhaust System

Exhaust Stack Gas Temperature 570.4 ° C 1058.8 ° F

Exhaust Gas Flow Rate 111.8 m³/min 3946.1 cfm

Exhaust System Backpressure (Maximum Allowable) 10.0 kPa 40.0 in. water

TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 1 of 3

ELECTRIC POWER - Technical Spec Sheet

572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor

Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION

STANDARD

C18

Page 4: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

DEFINITIONS AND CONDITIONS

1. For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.

2. UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator temperature rise is based on a 40° C ambient per NEMA MG1-32.

3. Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77° F, 28.42 in HG and number 2 diesel fuel with 35° API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle.

Heat Rejection

Heat Rejection to Jacket Water 181 kW 10278 Btu/min

Heat Rejection to Exhaust (Total) 548 kW 31158 Btu/min

Heat Rejection to Aftercooler 109 kW 6196 Btu/min

Heat Rejection to Atmosphere from Engine 90 kW 5120 Btu/min

Heat Rejection to Atmosphere from Generator 31 kW 1769 Btu/min

Alternator²

Motor Starting Capability @ 30% Voltage Dip 2055 skVA

Current 1032 amps

Frame Size A3355L4

Excitation SE

Temperature Rise 150 ° C

Emissions (Nominal)³

NOx 2982.3 mg/Nm³ 6.1 g/hp-hr

CO 347.9 mg/Nm³ 0.7 g/hp-hr

HC 3.8 mg/Nm³ 0.0 g/hp-hr

PM 8.7 mg/Nm³ 0.0 g/hp-hr

TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 2 of 3

ELECTRIC POWER - Technical Spec Sheet

572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor

Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION

STANDARD

C18

Page 5: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

Applicable Codes and Standards:

AS1359, CSA C22.2 No100-04, UL142,UL489, UL869, UL2200, NFPA37, NFPA70, NFPA99, NFPA110, IBC, IEC60034-1, ISO3046, ISO8528, NEMA MG1-22,NEMA MG1-33, 2006/95/EC, 2006/42/EC, 2004/108/EC.

Note: Codes may not be available in all model configurations. Please consult your local Cat Dealer representative for availability.

Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions

Fuel Rates are based on fuel oil of 35º API [16º C (60º F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29º C (85º F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.). Additional ratings may be available for specific customer requirements, contact your Cat representative for details. For information regarding Low Sulfur fuel and Biodiesel capability, please consult your Cat dealer.

www.Cat-ElectricPower.com

STANDBY:Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year.

The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, ADEM, EUI, S•O•S, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate

and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

Performance No.: EM1390-00Feature Code: C18DEAPGenerator Arrangement: 5027420

Source Country: U.K.

Date: 09/05/2016

TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 3 of 3

ELECTRIC POWER - Technical Spec Sheet

572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor

Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION

STANDARD

C18

Page 6: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

Click here to view the Schematic Symbols and Definitions page

INTERACTIVE SCHEMATIC

The Bookmarks panel will allow you to quickly navigate to points of interest.

Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navigate the schematic and machine views.

When only one callout is showing on a machine view, clicking on this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

VIEW ALL CALLOUTS

Cover PageTables

SchematicMachine Views

ComponentConnector

Chassis View

Cab View

Engine View

Features

Options

Bookmarks X

EC-C3EC-C2 E-C60

EC-C1

E-C61

To set your screen resolution do the following:RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution.

*This document is best viewed at a screen resolution of 1024 X 768.

*Due to different monitor sizes and PDF reader preferencesthere may be some variance in linked schematic locations

FUNCTION Zoom In

HOTKEYS (Keyboard Shortcuts)

Zoom OutFit to PageHand Tool

“CTRL” / “+”

KEYS

“CTRL” / “-”“CTRL” / “0” (zero)“SPACEBAR” (hold down)

Find “CTRL” / “F”

PressureSwitch

TemperatureSwitch

LevelSwitch

FlowSwitch Circuit Breaker

T

ELECTRICAL SYMBOLS

Spring(Adjustable)

Variability

FluidConditioner

Pumpor Motor

BASIC HYDRAULICCOMPONENT SYMBOLS

Click here to save a copy of this interactive schematic

to your desktop

Search “CTRL” / “SHIFT” / “F”

Page 7: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

UENR7848September 2016

Printed in U.S.A.

C13, C15 and C18 Generator Set

C13:NH31-UPDH41-UP

C15:LNA1-UPLXJ1-UP

C18:LNB1-UPLXK1-UP

© 2016 Caterpillar, All Rights Reserved

Electrical Systemwith EMCP 4.1/4.2

Page 8: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

SCHEMATIC SYMBOLS AND DEFINITIONS

HYDRAULIC SYMBOLS - ELECTRICAL

Transducer(Fluid)

Transducer(Gas / Air)

G

Generator ElectricalWire

Pressure Switch

MElectricMotor

Pressure Switch (Adjustable)

TemperatureSwitch

PressureSwitch

TemperatureSwitch

LevelSwitch

FlowSwitch Circuit Breaker

T

ELECTRICAL SYMBOLS

Spring

ControlValves

Restriction Line Restriction(Fixed)

2-SectionPump

MAIN AUX.

Spring(Adjustable)

Variability

Line Restriction(Variable)

PressureCompensation

Pump: Variable andPressure Compensated

Hydraulic PneumaticEnergy Triangles

FluidConditioner

Attachment

Pumpor Motor

BASIC HYDRAULICCOMPONENT SYMBOLS

Line RestrictionVariable and Pressure

Compensated

Vented Pressurized Return Above Fluid Level Return Below Fluid Level

FLUID STORAGE RESERVOIRS

Pressure Temperature Flow

MEASUREMENT

Unidirectional Bidirectional

ROTATING SHAFTS

One Position Two Position Three Position

Two-way Three-Way Four-Way

ENVELOPES

PORTS

CONTROL

BasicSymbol

SpringLoaded

Normal Position

A B

P T

A B

P TShifted Position Infinite Position

Shuttle PilotControlled

VALVES

CHECK

Solenoidor Manual

Solenoidand Pilot

Solenoid and Pilot or Manual

Solenoid Servo Thermal Detent

COMBINATION CONTROLS

T

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicatesthat the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire.The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts ofa normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender:

A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure.Its resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.It has a coil that makes an electromagnet when current flows through it.The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it.The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

BASIC ELECTRICAL COMPONENT SYMBOLS

Push-pull Lever PedalGeneral Manual Push Button SpringManual Shutoff

MANUAL CONTROL

External Return Internal Return

Simplified CompleteInternal

Supply Pressure

RELEASED PRESSURE

REMOTE SUPPLY PRESSURE

PILOT CONTROL

Spring Loaded Gas Charged

ACCUMULATORS

Crossing Joining

LINES

Double ActingSingle Acting

CYLINDERSUnidirectional

Bidirectional

FIXED DISPLACEMENT

VARIABLE DISPLACEMENTNON- COMPENSATED

PUMPS

Unidirectional

Bidirectional

Unidirectional

Bidirectional

FIXED DISPLACEMENT

VARIABLE DISPLACEMENTNON- COMPENSATED

MOTORS

Unidirectional

Bidirectional

TwoPosition

InfinitePositioning

FLOW IN ONEDIRECTION

FLOW ALLOWED INEITHER DIRECTION

ThreePosition

CROSSFLOW

PARALLELFLOW

INTERNAL PASSAGEWAYS

1

2

AG-C4111-7898

L-C123E-5179

9X-1123 ComponentPart Number

Pin or Socket Number

Part Number: forConnector Plug

Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Plug

325-AG135 PK-14

Wire ColorWire Gauge

Receptacle

1

12

2Sure-Seal connector: Typical representationof a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Deutsch connector: Typical representationof a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

Fuse (5 Amps)

5A

Harness identification code:This example indicates wire group 325,

wire 135 in harness "AG".

L-C123E-5179

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...)

HARNESS AND WIRE SYMBOLS

Page 9: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

Components are shown installed on a fully operable generator set in a non powered state.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

SCHEMATIC PART NUMBER: 456-7581, CHANGE: 02, VERSION: DK

THIS SCHEMATIC IS FOR THE C13, C15 AND C18 GENERATOR SET WITH EMCP 4.1/4.2 ELECTRICAL SYSTEMMEDIA NUMBER: UENR7848

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

A

B

C

D

E

F

1234567891011121314

G

H

I

J

1234567891011121314

A

B

C

D

E

F

G

H

I

J

ABBREVIATIONSA.V.RACDCMCBECMECRETHTERMLCLFLS

DESCRIPTIONAUTOMATIC VOLTAGE REGULATORALTERNATING CURRENTDIRECT CURRENTMINIATURE CIRCUIT BREAKERENGINE CONTROL MODULEENGINE CRANK RELAYEARTH/GROUNDPANEL TERMINALLOW COOLANT LEVELFUEL LEVEL SENDER

+

123

123

+-

ABBREVIATION DESCRIPTIONRD REDWH WHITEOR ORANGEYL YELLOWPK PINKBK BLACKGY GREYPU PURPLEBR BROWNGN GREENBU BLUECU COPPERGN-YL GREEN-YELLOW

SENSOR / ACTUATOR SUPPLY

(+) BATTERY

(-) BATTERY / SENSOR RETURN

CAT DATA LINK

CAN A DATA LINK

CAN B DATA LINK

EMCP 4.2 ONLY

SPARE DIGITAL INPUTS

ANALOG INPUTS SUPPY (5V)

ENGINE SPEED ADJUST

ECM CONFIGURATION LINK

MODBUS RS485

CAN 2 DATA LINK

SPARE RELAY OUTPUTS

BATTERY CHARGERFUEL LEVELSENDER OPTION

LCL

FLS

TERM 40

TERM 41

TERM 42

TERM 43

TERM 44

TERM 45

TERM 24

TERM 25

TERM 29

TERM 30

TERM 31

TERM 32

TERM 33

TERM 34

TERM 4CONNECT TO START (AUTO)

TERM 3

TERM 2

TERM 12

TERM 13

TERM 14

TERM 15

TERM 7

TERM 8

TERM 9

TERM 10

TERM 11TERM 27

TERM 28

TERM 29

TERM 5

TERM 6

TERM 1

TERM 36

TERM 37

TERM 38

TERM 39

TERM 17

TERM 18

TERM 19

TERM 20

TERM 21

TERM 22

TERM 23

TERM 26

E-STOP LINK

(STD)

CONTROLLER ETH

PANEL ETH

DOOR ETH

OUTPUTS

(EMCP4.2 ONLY)

TERM 16

POS 0

POS 1

160-7689

2

3

4

5

14

15

24

25

26

27

28

29

32

33

34

35

36

37

40

41

42

43

45

46

48

50

51

52

53

55

56

58

60

61

62

63

64

65

66

67

70

1

44

54

16

69

38

30

A-C2265-4123 A B CD E FGH J

345-1118A-C3

155-2269

1

2

345-1119

2

4

5

6

7

8

9

10

13

16

17

18

19

22

23

24

27

30

31

32

33

35

J1-PIN2 5V ANALOG POWER

J1-PIN3 ANALOG RTN

J1-PIN8 ATA/CAT+

J1-PIN9 ATA/CAT-

J1-PIN17 PROG. ANALOG 3

J1-PIN18 DIGITAL RTN

J1-PIN23 GND SW 2 E-STOP

J1-PIN34 CAN A-

J1-PIN40 GND SW 3 RUN-STOP

J1-PIN46 GND SW 9

J1-PIN48 BATT +

J1-PIN50 CAN A +

J1-PIN52 BATT +

J1-PIN53 BATT +

J1-PIN56 GND SW 13

J1-PIN61 BATT -

J1-PIN63 BATT -

J1-PIN65 BATT -

J1-PIN67 BATT -

J1-PIN70 KEY SW

J1-PIN42 CAN A SHIELD

160-7689

2

3

8

9

17

18

23

34

40

46

48

50

52

53

56

61

63

65

67

70

42

CBL-A1:Y798-A1 BK-18

CBL-A1:Y797-A2 WH-18

CBL-A1:Y799-A3 CU-20

CBL-E2:R953-E3 CU-20

CBL-E2:R951-E2 WH-18

CBL-E2:R952-E1 BK-18

CBL-E1:Y961-E3 CU-20

CBL-E1:Y959-E2 WH-18

CBL-E1:Y960-E1 BK-18

120R

120R

120R

-

A-T14

A-T15

A-T13

A-T12CBL-A3:F535-A3 WH-18

CBL-A3:A122-A2 BK-18

CBL-A3:F536-A1 RD-18

CBL-A3:F537-A5 CU-20

A-T8

A-T10

A-T9

K999-A1 WH-18

K980-A2 WH-18

K981-A3 WH-18

K999-C1 WH-18

K980-C2 WH-18

K981-C3 WH-18

P734-A6 WH-16

P734-A8 WH-16

893-A9 WH-18

892-A10 WH-18

893-C4 WH-18

892-C5 WH-18

A309-C6 WH-16

A-T58A-T57348-A11 WH-18 A774-A12 WH-18A774-A13 WH-18

A774-A14 WH-18

A774-A15 WH-18

105-C7 WH-16105-C8 WH-16

105-C9 WH-16

105-C10 WH-16

105-C11 WH-16

A774-A17 WH-18A774-C12 WH-18

105-A19 WH-16

105-A19 WH-16

A-T29

A-T30

E563-A131 WH-18

E560-A132 WH-18

R956-A25 WH-18

108-A27 WH-18

208-C15 WH-16

208-C16 WH-16

208-C17 WH-16

REF [G14] 208-C22 WH-16

208-C22 WH-16

REF [H12]

G S

MOT BTRY

STARTER 1338-3454

230-6368BATTERY 1

230-6368BATTERY 2

208-N1 BK-2

101-P1 RD-2

101-R1 BK-2

5N-5692

A B+

387-9449C-C5

K-C1338-0274

1 2 3

208-C23 WH-10

208-K2 WH-10

101-K1 WH-10

REF [G12] 229-C27 WH-16

REF [I13]229-C27 WH-16

101-C28 WH-10

101-C25 WH-10 101-A31 WH-10

REF [G11] 101-A32 WH-16

REF [H11] 101-A32 WH-16

304-A34 WH-18

108-A44 WH-18REF [G10]

108-A44 WH-18 REF [I10]

10A MCB 6

108-A45 WH-18

108-A46 WH-18

208-A50 WH-18

101-A52 WH-10 108-A53 WH-18

208-A58 WH-18

208-A59 WH-18

208-A60 WH-18

208-A62 WH-18

108-A63 WH-18

A-T31

A-T32

A-T33

A-T34

E564-A133 WH-18

E561-A134 WH-18

E565-A135 WH-18

E562-A136 WH-18

A-T16

A-T17

A-T18

A-T19

A-T20

A-T21

A-T22

R958-A69 WH-18

R959-A70 WH-18

R954-A71 WH-18

Y983-A74 WH-18

Y984-A75 WH-18

Y985-A76 WH-18

Y986-A77 WH-18

Y987-A78 WH-18

Y988-A79 WH-18

P733-A80 WH-18

F548-A81 WH-18

200-A104 GN-YL-16 200-A105 GN-YL-16

200-A101 GN-YL-16

200-A102 GN-YL-16

208-A112 WH-16 208-A110 WH-16

REF [H10] 208-A109 WH-18

208-A109 WH-18 REF [I10]

208-A111 WH-18

CBL-A6:Y799-A3 CU-20

CBL-A6:Y797-A2 WH-18

CBL-A6:Y798-A1 BK-18

CBL-A7:Y798-A1 BK-18

CBL-A7:Y797-A2 WH-18

CBL-A7:Y799-A3 CU-20

CBL-C2:F535-C3 WH-18

CBL-C2:A122-C2 BK-18

CBL-C2:F536-C1 RD-18

CBL-C2:F537-C5 CU-20

CBL-C3:G404-C2 WH-18

CBL-C3:G405-C1 BK-18

CBL-C3:G406-C3 CU-20

CBL-A8:G404-A2 WH-18

CBL-A8:G405-A1 BK-18

CBL-A8:G406-A3 CU-20

A-T4879-A113 WH-18

P734-A114 WH-16

REF [J10]229-A115 WH-16

229-A115 WH-16REF [I11]

+-

108-A117 WH-18

C-C2345-1119 345-1118

1

11

37

155-2267

A

B

C

155-2267

A

B

C

Y983-C29 WH-18

P733-C30 WH-18

108-C31 WH-18

108-C32 WH-18

208-C34 WH-18

REF [F12]

REF [G14]208-C34 WH-18

REF [F13]108-C33 WH-18

REF [F12] 108-C33 WH-18

344-0413

1

2

3

344-04121

2

3

4

5

6

7

2A MCB 1

AC200-A121 WH-16

AC199-A123 WH-18A-T47 A-T48

AC721-A125 WH-18AC101-A124 WH-18

REF [F11] 208-A120 WH-18

REF [H11] 208-A120 WH-18

1

2

3

208-C36 BK-8

X861-C37 WH-16

101-C39 WH-10

CBL-A2:Y799-A3 CU-20

CBL-A2:Y797-A2 WH-18

CBL-A2:Y798-A1 BK-18

C-S2

C-S1

REF [I11] A309-A126 WH-16

REF [H9]A309-A126 WH-16

R956-A130 WH-18

208-A127 WH-18R956-A128 WH-18

REF [H11] X861-A129 WH-16

X861-A129 WH-16 REF [H9]

155-2269

1

2

REF [H11]208-A137 WH-18

REF [H10] 208-A137 WH-18

P734-A138 WH-16REF [I11]

REF [J10]P734-A138 WH-16REF [F12] P734-C40 WH-16

REF [I13]P734-C40 WH-16

CBL-C5:Y798-C1 BK-18

CBL-C5:Y799-C3 CU-20

CBL-C5:Y797-C2 WH-18

REF [G10]108-A119 WH-18

108-A119 WH-18 REF [F11]

REF [G11] 108-A118 WH-18

(SHEET 2)

(SHEET 4)

(SHEET 5)

(SHEET 3)

REF [E11] 108-A118 WH-18

L-C13E-3364

1

2

348-L1 WH-18

E-STOP226-6446

1

2

M-C13E-3364

1

2

208-M1 WH-18

348-M2 WH-18

226-6446

1 2

417-992330

15A87

86

85

MODBUS -

MODBUS COMMON

MODBUS +

RELAY 7 NC

SENSOR SUPPLY (5V)

RELAY 7 COM

RELAY 6 NO

RELAY 6 COM

DIGITAL IN 6

ANALOG IN 3 RETURN

RELAY 4 NO

CAN A DATA LINK -

RELAY 1 NO (CRANK)

DIGITAL IN 5

ANALOG IN 2 RETURN

RELAY 4 COM

CAN A SHIELD

RELAY 3 COM (ECM)

DIGITAL IN 4

DIGITAL IN 3

ANALOG IN 1 RETURN

RELAY 2 NO (FUEL)

CAN A DATA LINK +

RELAY 3 NO (ECM)

BATT +

DIGITAL IN 2

DIGITAL IN B (START)

ANALOG IN 1

RELAY 2 COM (FUEL)

BATT -

RELAY 1 COM (CRANK)

CAN2 DATA LINK +

CAN2 SHIELD

CAN2 DATA LINK-

MPU SHIELD (BATT-)

MPU +

MPU -

DIGITAL IN A (ESTOP)

RELAY 8 NO

RELAY 7 NO

DIGITAL IN 1 (LCL)

RELAY 5 COM

RELAY 5 NO

RELAY 8 COM

RELAY 8 NC

DIGITAL OUTPUT 1 (EMCP4.2 ONLY)

ANALOG IN 2

ANALOG IN 3

A-S3

A-S2

A-S4

A-T65 R957-A22 WH-18

20A MCB 5

X860-A140 WH-14 REF [G10]

X860-A140 WH-14 REF [H9]

ECR9X-8124

EXCITER

T9

T10

T11

T12

T1

T2

T3

T4

T5

T6T7

E

T8

BASEFRAME CUSTOMER

SERIES STAR

4P BREAKER

PARALLEL STAR

EXCITER

T9

T10

T1

T12

T1

T2

T3

T4

T5

T6

T7

E

T8

SERIES DELTA

T1T12

T11 T2

T6

T3

T9

T10

T8 T5

T7

T4

EXCITER

E

ETH ETH

CONNECT TO

800A HARNESS

ALTERNATORCONNECT TOBREAKER

CONNECT TOALTERNATOR

CONNECT TOBREAKER

1250A HARNESS

1600A HARNESS

ALTERNATORCONNECT TO

BREAKERCONNECT TO ALTERNATOR

CONNECT TO

BREAKERCONNECT TO

2000A HARNESS

7

9

11

13

39

31

47

57

E494-A83 WH-18

E495-A84 WH-18

E496-A85 WH-18

2A MCB 2

2A MCB 3

2A MCB 4

F409-A86 WH-18

E488-A87 WH-18F436-A88 WH-18

E487-A89 WH-18F435-A90 WH-18

F434-A91 WH-18 E486-A92 WH-18

E498-A107 WH-16E498-A108 WH-16

IA GEN IN

IB GEN IN

IC GEN IN

CT COMMON

VB GEN IN

GEN AC NEUTRAL

VA GEN IN

VC GEN IN

S2S1

6

3

F-

EE1 E2

JHZ

7

A- A+

3/4

VOLTAGE REGULATOR

F+

E1 FOR 200V SYSTEME2 FOR 400V SYSTEM

501-9486

A-C1160-7689

396-9611A-C7

E498-EN12 WH-16

E498-EN10 WH-18

E498-EN3 WH-18

E498-EN4 WH-18

E496-EN5 WH-18

E496-EN5 WH-18

E495-EN6 WH-18

E495-EN6 WH-18

E494-EN7 WH-18

E494-EN7 WH-18

L1-UA1 BK-0

L2-VA1 BK-0

L3-WA1 BK-0

N-NA1 BK-0

AC ALTERNATOR

396-9610EN-C1

1

5

7

9

11

13

15

3

UA-T2

VA-T2

WA-T2

NA-T2

E2

E2

E1

E1

YGN-K3 GN-YL-2

YGN-T2 GN-YL-2

YGN-T1 GN-YL-2

YGN-K4 GN-YL-2

UC-T1

UE-T1

VC-T1

VE-T1

WC-T1

WE-T1

NC-T1

NE-T1

UC-T2

UE-T2

VC-T2

VE-T2

WC-T2

WE-T2

NC-T2

NE-T2

L1-UC1 BK-0L1-UE1 BK-0

L2-VC1 BK-0L2-VE1 BK-0

L3-WC1 BK-0L3-WE1 BK-0

N-NC1 BK-0N-NE1 BK-0

UF-T1

UG-T1

VF-T1

VG-T1

VH-T1

WF-T1

UH-T1

NF-T1

UF-T2

UG-T2

VF-T2

VG-T2

VH-T2

WF-T2

UH-T2

NF-T2

L1-UF1 BK-0L1-UG1 BK-0

L2-VF1 BK-0L2-VG1 BK-0L2-VH1 BK-0

L3-WF1 BK-0

L1-UH1 BK-0

N-NF1 BK-0

WG-T1 WG-T2

L3-WG1 BK-0WH-T1 WH-T2L3-WH1 BK-0

NG-T1 NG-T2N-NG1 BK-0NH-T1 NH-T2N-NH1 BK-0

UJ-T1

UK-T1

VJ-T1

VK-T1

VL-T1

WJ-T1

UL-T1

NJ-T1

UJ-T2

UK-T2

VJ-T2

VK-T2

VL-T2

WJ-T2

UL-T2

NJ-T2

L1-UJ1 BK-0L1-UK1 BK-0

L2-VJ1 BK-0L2-VK1 BK-0L2-VL1 BK-0

L3-WJ1 BK-0

L1-UL1 BK-0

N-NJ1 BK-0

WK-T1 WK-T2

L3-WK1 BK-0WL T1 WL-T2L3-WL1 BK-0

NK-T1 NK-T2N-NK1 BK-0NL-T1 NL-T2N-NL1 BK-0

UM-T1

UN-T1

UM-T2

UN-T2

L1-UM1 BK-0L1-UN1 BK-0

VM-T1

VN-T1

VM-T2

VN-T2

L2-VM1 BK-0L2-VN1 BK-0

WM-1 WM-2

L3-WM1 BK-0WN-T1 WN-T2L3-WN1 BK-0

NM-T1 NM-T2N-NM1 BK-0NN-T1 NN-T2N-NN1 BK-0

UP-T1

UR-T1

VP-T1

VR-T1

VT-T1

WP-T1

UT-T1

NP-T1

UP-T2

UR-T2

VP-T2

VR-T2

VT-T2

WP-T2

UT-T2

NP-T2

WR-T1 WR-T2

WT-T1 WT-T2

NR-T1 NR-T2

NT-T1 NT-T2

UU-T1

UV-T1

UU-T2

UV-T2

VU-T1

VV-T1

VU-T2

VV-T2

WU-T1 WU-T2

WV-T1 WV-T2

NU-T1 NU-T2

NV-T1 NV-T2

L1-UP1 BK-0L1-UR1 BK-0L1-UT1 BK-0L1-UU1 BK-0L1-UV1 BK-0

N-NP1 BK-0N-NR1 BK-0N-NT1 BK-0N-NU1 BK-0N-NV1 BK-0

L2-VP1 BK-0L2-VR1 BK-0L2-VT1 BK-0L2-VU1 BK-0L2-VV1 BK-0

L3-WP1 BK-0L3-WR1 BK-0L3-WT1 BK-0L3-WU1 BK-0L3-WV1 BK-0

1 2

1 2

1 2

F436-EN2 WH-18

F409-EN11 WH-18

F435-EN9 WH-18

F434-EN8 WH-18

ALT TERM T9

ALT TERM T5

ALT TERM T4

V

N

W

4P BREAKER

CONNECT TO ALT T9

CONNECT TO ALT T12

SHUNT EXCITATIION

PMG

PMG EXCITATIONCONNECT TO EXCITER NEG

CONNECT TO EXCITER POS

AREP EXCITATION

(STD)

EXCITER

T9

T10

T11

T12

T1

T2

T3

T4

T5

T6T7

E

T8

SERIES STAR

CONNECT

TO EM10

MODULE

CONNECT

TO ALT

LOOM

A-C1160-7689

7

9

11

13

39

31

47

57

68

E494-A83 WH-18

E495-A84 WH-18

E496-A85 WH-18

A-T41 A-T422A MCB 2

A-T43 A-T442A MCB 3

A-T45 A-T462A MCB 4

F409-A86 WH-18

E488-A87 WH-18F436-A88 WH-18

E487-A89 WH-18F435-A90 WH-18

F434-A91 WH-18 E486-A92 WH-18

416-13671

2

351-91871

2

3

4

F5-A93 WH-18

F6-A94 WH-18

10-A95 WH-18

11-A96 WH-18

9-A97 WH-18

12-A98 WH-18

F-C2344-0415

1 2 3 4 5 6

F5-F9 WH-18

F6-F10 WH-18

10-F11 WH-18

11-F12 WH-18

9-F13 WH-18

12-F14 WH-18

E498-A107 WH-16

398-7247REGULATOR VOLTAGE EM 10

CBL-A5:X842-A2 WH-18

CBL-A5:X843-A1 BK-18

CBL-A5:F531-A3 CU-20

F-C3362-0122

1

6

3

2

4

5

F6

F5

10

9

396-9611A-C7

3

SPLICE TO WIRE 208 (REF SHEET 2)

IA GEN IN

IB GEN IN

IC GEN IN

CT COMMON

VB GEN IN

GEN AC NEUTRAL

VA GEN IN

VC GEN IN

DIGITAL OUT 2

N-C1351-9187

1

2

3

4

351-6707N-C2

1

2

3

4

X2-N2 WH-18

X1-N5 WH-18

Z2-N3 WH-18

Z1-N4 WH-18

14

15

16

10

9

12

11

F6

F5

1

2

3

4

5

6

E498-F2 WH-16

E498-F4 WH-18

E498-F3 WH-18

E498-F5 WH-18

E496-F8 WH-18

E496-F8 WH-18

E495-F7 WH-18

E495-F7 WH-18

E494-F6 WH-18

E494-F6 WH-18

L1 BRAID CONDUCTOR

L2 BRAID CONDUCTOR

L3 BRAID CONDUCTOR

NEUTRAL BRAID CONDUCTOR

AC ALTERNATOR

396-9610F-C1

1

5

7

9

11

13

15

22

19

20

17

16

21

F436-F16 WH-18

F409-F15 WH-18

F435-F17 WH-18

F434-F18 WH-18

366-9370

1

2

3

E498-A108 WH-16

COMPONENT DESCRIPTION CIRCUIT IDMCB 1 2A BATTERY CHARGER MCB AC101/AC721MCB 2 2A GENERATOR VOLTAGE SENSING MCB F436/E488MCB 3 2A GENERATOR VOLTAGE SENSING MCB F435/E487MCB 4 2A GENERATOR VOLTAGE SENSING MCB F434/E486MCB 5 20A STARTER MOTOR MCB 101/X860MCB 6 10A DC SUPPLY MCB 101/108

TERM NO. DESCRIPTION CIRCUIT ID1 UNFUSED BATTERY POS SUPPLY 1012 BATTERY NEGITIVE 2083 BATTERY NEGITIVE (FOR REMOTE START) 2084 REMOTE START INPUT 8795 24V PANEL SUPPLY 1086 24V PANEL SUPPLY 1087 FREQUENCY 50HZ LINK8 ECM 60HZ SET SWITCH K9999 ECM DIGITAL GND K98110 ECM DROOP MODE SWITCH K98011 ECM ASOCHRONOUS MODE LINK12 ANALOG OUT 2 (+) F53513 PWR (+5V) SUPPLY FROM ECM A12214 ANALOG OUT 2 (-) F53615 ANALOG OUT 2 (SHLD) F53716 SPARE RELAY OUTPUT 4 R95717 SPARE RELAY OUTPUT 5 R95818 SPARE RELAY OUTPUT 6 R95919 SPARE DIGITAL INPUT 4 Y98420 SPARE DIGITAL INPUT 5 Y98521 SPARE DIGITAL INPUT 6 Y98622 SPARE DIGITAL INPUT 7 Y98723 SPARE DIGITAL INPUT 8 Y98824 SPARE ANALOG OUTPUTS P73425 SPARE ANALOG OUTPUTS P73426 5V ANALOG SENSOR SUPPLY F54827 CAN1 (+) Y79728 CAN1 (-) Y79829 CAN1 SHIELD Y79930 RELAY 8 C (EMCP 4.2 ONLY) E56331 RELAY 7 C (EMCP 4.2 ONLY) E56032 RELAY 8 NC (EMCP 4.2 ONLY) E56433 RELAY 7 NC (EMCP 4.2 ONLY) E56134 RELAY 8 NO (EMCP 4.2 ONLY) E56535 RELAY 8 NO (EMCP 4.2 ONLY) E56236 CUSTOMER EARTH 20037 CUSTOMER AC EARTH AC20038 CUSTOMER AUXILIARY NEUTRAL AC19939 CUSTOMER AUXILIARY LIVE AC101

TERM NO DESCRIPTION CIRCUIT ID40 MODBUS + (EMCP 4.2 ONLY) R95141 MODBUS - (EMCP 4.2 ONLY) R95242 MODBUS REF (EMCP 4.2 ONLY) R95343 CAN 2 + (EMCP 4.2 ONLY) Y95944 CAN 2 - (EMCP 4.2 ONLY) Y96045 CAN 2 SHIELD (EMCP 4.2 ONLY) Y961

TERM 9

TERM 11

K999- A1 WH-18

TERM 10

TERM 8(TO ECM PIN 56)

(TO ECM PIN 18)

(TO ECM PIN 46)

TERM 7

TERM 9

TERM 11

TERM 10

TERM 8(TO ECM PIN 56)

(TO ECM PIN 18)

(TO ECM PIN 46)

TERM 7

TERM 9

TERM 11

TERM 10

TERM 8(TO ECM PIN 56)

(TO ECM PIN 18)

(TO ECM PIN 46)

TERM 7

TERM 9

TERM 11

TERM 10

TERM 8(TO ECM PIN 56)

(TO ECM PIN 18)

(TO ECM PIN 46)

TERM 7

K981- A1 WH-18

K980- A1 WH-18

K999- A1 WH-18

K981- A1 WH-18

K980- A1 WH-18

K999- A1 WH-18

K981- A1 WH-18

K980- A1 WH-18

K999- A1 WH-18

K981- A1 WH-18

K980- A1 WH-18

(50 HZ) ISOCHRONOUS (60 HZ) ISOCHRONOUS

(50 HZ) DROOP MODE

ECM CONFIGURATION

(60 HZ) DROOP MODE

NOTES:--LINK TERMINALS 9 AND 10 FOR DROOP MODE-LINK TERMINALS 8 AND 9 FOR 1800 RPM

TERM RAIL LAYOUT

IDENT PART NO CHG LOC DESCRIPTION NOTEHARNESS AS. - - - - -A 516-7809 00 SH 2 CONTROL PANELC 462-0635 00 SH 2 ENGINEE 475-8409 00 SH 2 REMOTE COMMS (EMCP4.2 ONLY)EN 505-3199 01 SH 3 INTERNAL ALTERNATOR HARNESSF 477-4476 02 SH 4 INTERNAL ALTERNATOR HARNESS (LC)K 477-9885 00 SH 2 CHARGING ALTERNATOR HARNESSL 345-1116 02 SH 2 E-STOP LINK (OPEN SET)M 345-1117 04 SH 2 E-STOP HARNESS (ENCLOSED SET)N 467-4496 00 SH 4 PMG ADAPTORWIRE AS./CABLE AS. - - - - -N - - SH 2 BATTERY NEGATIVEP - - SH 2 BATTERY POSITIVER - - SH 2 BATTERY LINKSEE SHEET 3 - - SH 3 630A POWER CABLESSEE SHEET 3 - - SH 3 800A POWER CABLESSEE SHEET 3 - - SH 3 1250A POWER CABLESSEE SHEET 3 - - SH 3 1600A POWER CABLESSEE SHEET 3 - - SH 3 2000A POWER CABLES

HARNESS LAYER TABLE

ADDITIONAL INFORMATION

POWER SCHEMATIC (A SERIES ALTERNATOR)

POWER SCHEMATIC (LC SERIES ALTERNATOR)

CONTROL SCHEMATIC EMCP 4.1/4.2

XXXX-XX# XX-XX

CIRCUIT IDENT

HARNESS IDENT

WIRE NUMBER

WIRE COLOUR

WIRE GAUGE

WIRE NAME DEFINITION

ENGINE ECM

ECM POWER SWITCH

AUDIBLE ALARM

E-STOP (OPT)CANOPY

ELECTRONIC SERVICE TOOL

A-C1

C-C1MAGNETIC PICKUPC-C2

C-C3

STARTERMOTOR

CHARGE ALT

A-C3

C-C7LOW COOLANT SWITCH

C-C8A-C8

A-C9

A-C10E-STOP

ECMR

EMCP 4.1/4.2

3P BREAKER

EMCP 4.1/4.2

3P BREAKER

BASEFRAME CUSTOMERETH ETH

A-C5

A-C6

EMCP 4.1/4.2

A-C4

Page 10: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

LEFT SIDE VIEW

STARTER MOTORC-C3

ENGINE ECMCHARGE ALT

Page 11: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

PANEL FRONT VIEW

BASEFRAME ETH

CUSTOMER ETH

ECM POWERSWITCHE-STOPEMCPSERVICE TOOL

CONNAUDIBLE

ALARM

3P BREAKER

Page 12: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

PANEL INTERIOR

A-C1

ECMRA-C10

A-C8

A-C9

A-C3

A-C4

A-C5

A-C6

Page 13: 0&1'2,1 - Myrak Generators & Plant Sales · Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION STANDARD C18. DEFINITIONS AND CONDITIONS 1. For ambient and altitude capabilities

RIGHT SIDE VIEW

C-C1(MAGNETIC PICKUP)

C-C7(LOW COOLANT SWITCH)

C-C8

C-C2


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