LEHE0380-03 Page 1 of 2
C18 Sound Attenuated Enclosures50 Hz / 60 HzThese sound attenuated, factory installed enclosures incorporate internally mounted super critical level silencers, designed for safety and aesthetic value on integral fuel tank base or optional dual wall integral fuel tank base for total fluid containment. These enclosures are of extremely rugged construction to withstand exposure to the elements and provide weather protection.
Image shown may not reflect actual configuration.
Enclosures
Robust/Highly Corrosion Resistant Construction• Factory installed on integral fuel tank base• Environmentally friendly, polyester powder baked paint• 1.6 mm (0.063 in) galvanized steel • All round overhanging base to protect enclosure• High-grade engineering thermoplastic corner posts for protection• Compression door latches giving solid door seal• Zinc plated or black coated stainless steel fasteners• Internally mounted super critical exhaust silencing system
Excellent Access• Large cable entry area for installation ease• Accommodates rear mounted breaker and control panel• Double doors on both sides• Vertically hinged doors with solid bar door stays to hold doors open at 135° rotation• Lube oil and coolant drains pipes to exterior of enclosure and terminated drain valves• Radiator fill cover
Security and Safety• Lockable access doors which give full access to control panel and breaker• Cooling fan and battery charging alternator fully guarded• Fuel fill, oil fill and battery can only be reached via lockable access• Externally mounted emergency stop button• Designed for spreader-bar lifting to ensure safety• Control panel viewing window• Stub-up area is rodent proof
Options• Caterpillar yellow or white paint• Integral dual wall fuel tank base for total fluid containment (fuel, oil and coolant)
Features
Enclosures
Model kVA ekW SB/PP LWA
Sound Pressure Levels dBA
Air Flow Rate
Ambient
Capability at
100% Load*1m (3.3 ft) 7m (23 ft)
75%
Load
100%
Load
75%
Load
100%
Load m3/s cfm °C °F
50 Hz
DE605E0550 440 PP 105 82 82 72 72 5.6 11866 43 109
605 484 SB 105 82 83 72 72 5.6 11866 46 115
DE660E0600 480 PP 105 82 83 72 72 5.6 11866 41 106
660 528 SB 105 82 83 72 73 5.6 11866 43 109
DE715E0650 520 PP 105 82 83 72 73 5.6 11866 36 97
715 572 SB 105 82 83 72 73 5.6 11866 41 106
60 Hz
DE550SE0625 500 PP – 84 84 73 74 7.8 16563 47 117
688 550 SB – 84 84 73 74 7.8 16563 48 118
DE600SE0681 545 PP – 84 84 73 74 7.8 16563 42 108
750 600 SB – 84 84 73 74 7.8 16563 43 109
*Ambient capability measured with the Cat extended life coolant at sea level.
Enclosure Package Operating Characteristics
5320 (209.4”)1920 (75.6’’)
2289 (”9
0.1”)
2289 (90.1”)
Approximate weight of enclosure package: 5952 kg (13122 lb). Exact weight is dependent on options. Enclosure weight includes: sound attenuated enclosure, exhaust system, base and generator set.
LEHE0380-03 (10/16)
Materials and specifications are subject to change without notice.CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”,
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.cat.com/electricpower©2016 Caterpillar
All rights reserved.
C18
572 ekW/ 715 kVA
50 Hz/ 1500 rpm/ 400 V
Image shown may not reflect actual configuration
Metric English
Package Performance
Genset Power Rating with Fan @ 0.8 Power Factor 572 ekW
Genset Power Rating 715 kVA
Aftercooler (Separate Circuit) N/A N/A
Fuel Consumption
100% Load with Fan 146.1 L/hr 38.6 gal/hr
75% Load with Fan 108.0 L/hr 28.5 gal/hr
50% Load with Fan 73.2 L/hr 19.3 gal/hr
25% Load with Fan 41.1 L/hr 10.9 gal/hr
Cooling System¹
Engine Coolant Capacity 20.8 L 5.5 gal
Inlet Air
Combustion Air Inlet Flow Rate 37.8 m³/min 1334.7 cfm
Max. Allowable Combustion Air Inlet Temp 52 ° C 125 ° F
Exhaust System
Exhaust Stack Gas Temperature 570.4 ° C 1058.8 ° F
Exhaust Gas Flow Rate 111.8 m³/min 3946.1 cfm
Exhaust System Backpressure (Maximum Allowable) 10.0 kPa 40.0 in. water
TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 1 of 3
ELECTRIC POWER - Technical Spec Sheet
572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor
Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION
STANDARD
C18
DEFINITIONS AND CONDITIONS
1. For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.
2. UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator temperature rise is based on a 40° C ambient per NEMA MG1-32.
3. Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77° F, 28.42 in HG and number 2 diesel fuel with 35° API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle.
Heat Rejection
Heat Rejection to Jacket Water 181 kW 10278 Btu/min
Heat Rejection to Exhaust (Total) 548 kW 31158 Btu/min
Heat Rejection to Aftercooler 109 kW 6196 Btu/min
Heat Rejection to Atmosphere from Engine 90 kW 5120 Btu/min
Heat Rejection to Atmosphere from Generator 31 kW 1769 Btu/min
Alternator²
Motor Starting Capability @ 30% Voltage Dip 2055 skVA
Current 1032 amps
Frame Size A3355L4
Excitation SE
Temperature Rise 150 ° C
Emissions (Nominal)³
NOx 2982.3 mg/Nm³ 6.1 g/hp-hr
CO 347.9 mg/Nm³ 0.7 g/hp-hr
HC 3.8 mg/Nm³ 0.0 g/hp-hr
PM 8.7 mg/Nm³ 0.0 g/hp-hr
TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 2 of 3
ELECTRIC POWER - Technical Spec Sheet
572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor
Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION
STANDARD
C18
Applicable Codes and Standards:
AS1359, CSA C22.2 No100-04, UL142,UL489, UL869, UL2200, NFPA37, NFPA70, NFPA99, NFPA110, IBC, IEC60034-1, ISO3046, ISO8528, NEMA MG1-22,NEMA MG1-33, 2006/95/EC, 2006/42/EC, 2004/108/EC.
Note: Codes may not be available in all model configurations. Please consult your local Cat Dealer representative for availability.
Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions
Fuel Rates are based on fuel oil of 35º API [16º C (60º F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29º C (85º F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.). Additional ratings may be available for specific customer requirements, contact your Cat representative for details. For information regarding Low Sulfur fuel and Biodiesel capability, please consult your Cat dealer.
www.Cat-ElectricPower.com
STANDBY:Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year.
The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, ADEM, EUI, S•O•S, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Performance No.: EM1390-00Feature Code: C18DEAPGenerator Arrangement: 5027420
Source Country: U.K.
Date: 09/05/2016
TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 3 of 3
ELECTRIC POWER - Technical Spec Sheet
572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor
Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION
STANDARD
C18
Click here to view the Schematic Symbols and Definitions page
INTERACTIVE SCHEMATIC
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SchematicMachine Views
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Cab View
Engine View
Features
Options
Bookmarks X
EC-C3EC-C2 E-C60
EC-C1
E-C61
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*This document is best viewed at a screen resolution of 1024 X 768.
*Due to different monitor sizes and PDF reader preferencesthere may be some variance in linked schematic locations
FUNCTION Zoom In
HOTKEYS (Keyboard Shortcuts)
Zoom OutFit to PageHand Tool
“CTRL” / “+”
KEYS
“CTRL” / “-”“CTRL” / “0” (zero)“SPACEBAR” (hold down)
Find “CTRL” / “F”
PressureSwitch
TemperatureSwitch
LevelSwitch
FlowSwitch Circuit Breaker
T
ELECTRICAL SYMBOLS
Spring(Adjustable)
Variability
FluidConditioner
Pumpor Motor
BASIC HYDRAULICCOMPONENT SYMBOLS
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UENR7848September 2016
Printed in U.S.A.
C13, C15 and C18 Generator Set
C13:NH31-UPDH41-UP
C15:LNA1-UPLXJ1-UP
C18:LNB1-UPLXK1-UP
© 2016 Caterpillar, All Rights Reserved
Electrical Systemwith EMCP 4.1/4.2
SCHEMATIC SYMBOLS AND DEFINITIONS
HYDRAULIC SYMBOLS - ELECTRICAL
Transducer(Fluid)
Transducer(Gas / Air)
G
Generator ElectricalWire
Pressure Switch
MElectricMotor
Pressure Switch (Adjustable)
TemperatureSwitch
PressureSwitch
TemperatureSwitch
LevelSwitch
FlowSwitch Circuit Breaker
T
ELECTRICAL SYMBOLS
Spring
ControlValves
Restriction Line Restriction(Fixed)
2-SectionPump
MAIN AUX.
Spring(Adjustable)
Variability
Line Restriction(Variable)
PressureCompensation
Pump: Variable andPressure Compensated
Hydraulic PneumaticEnergy Triangles
FluidConditioner
Attachment
Pumpor Motor
BASIC HYDRAULICCOMPONENT SYMBOLS
Line RestrictionVariable and Pressure
Compensated
Vented Pressurized Return Above Fluid Level Return Below Fluid Level
FLUID STORAGE RESERVOIRS
Pressure Temperature Flow
MEASUREMENT
Unidirectional Bidirectional
ROTATING SHAFTS
One Position Two Position Three Position
Two-way Three-Way Four-Way
ENVELOPES
PORTS
CONTROL
BasicSymbol
SpringLoaded
Normal Position
A B
P T
A B
P TShifted Position Infinite Position
Shuttle PilotControlled
VALVES
CHECK
Solenoidor Manual
Solenoidand Pilot
Solenoid and Pilot or Manual
Solenoid Servo Thermal Detent
COMBINATION CONTROLS
T
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicatesthat the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire.The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts ofa normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender:
A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure.Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.It has a coil that makes an electromagnet when current flows through it.The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it.The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
BASIC ELECTRICAL COMPONENT SYMBOLS
Push-pull Lever PedalGeneral Manual Push Button SpringManual Shutoff
MANUAL CONTROL
External Return Internal Return
Simplified CompleteInternal
Supply Pressure
RELEASED PRESSURE
REMOTE SUPPLY PRESSURE
PILOT CONTROL
Spring Loaded Gas Charged
ACCUMULATORS
Crossing Joining
LINES
Double ActingSingle Acting
CYLINDERSUnidirectional
Bidirectional
FIXED DISPLACEMENT
VARIABLE DISPLACEMENTNON- COMPENSATED
PUMPS
Unidirectional
Bidirectional
Unidirectional
Bidirectional
FIXED DISPLACEMENT
VARIABLE DISPLACEMENTNON- COMPENSATED
MOTORS
Unidirectional
Bidirectional
TwoPosition
InfinitePositioning
FLOW IN ONEDIRECTION
FLOW ALLOWED INEITHER DIRECTION
ThreePosition
CROSSFLOW
PARALLELFLOW
INTERNAL PASSAGEWAYS
1
2
AG-C4111-7898
L-C123E-5179
9X-1123 ComponentPart Number
Pin or Socket Number
Part Number: forConnector Plug
Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Plug
325-AG135 PK-14
Wire ColorWire Gauge
Receptacle
1
12
2Sure-Seal connector: Typical representationof a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Deutsch connector: Typical representationof a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
Fuse (5 Amps)
5A
Harness identification code:This example indicates wire group 325,
wire 135 in harness "AG".
L-C123E-5179
Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...)
HARNESS AND WIRE SYMBOLS
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
SCHEMATIC PART NUMBER: 456-7581, CHANGE: 02, VERSION: DK
THIS SCHEMATIC IS FOR THE C13, C15 AND C18 GENERATOR SET WITH EMCP 4.1/4.2 ELECTRICAL SYSTEMMEDIA NUMBER: UENR7848
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
A
B
C
D
E
F
1234567891011121314
G
H
I
J
1234567891011121314
A
B
C
D
E
F
G
H
I
J
ABBREVIATIONSA.V.RACDCMCBECMECRETHTERMLCLFLS
DESCRIPTIONAUTOMATIC VOLTAGE REGULATORALTERNATING CURRENTDIRECT CURRENTMINIATURE CIRCUIT BREAKERENGINE CONTROL MODULEENGINE CRANK RELAYEARTH/GROUNDPANEL TERMINALLOW COOLANT LEVELFUEL LEVEL SENDER
+
123
123
+-
ABBREVIATION DESCRIPTIONRD REDWH WHITEOR ORANGEYL YELLOWPK PINKBK BLACKGY GREYPU PURPLEBR BROWNGN GREENBU BLUECU COPPERGN-YL GREEN-YELLOW
SENSOR / ACTUATOR SUPPLY
(+) BATTERY
(-) BATTERY / SENSOR RETURN
CAT DATA LINK
CAN A DATA LINK
CAN B DATA LINK
EMCP 4.2 ONLY
SPARE DIGITAL INPUTS
ANALOG INPUTS SUPPY (5V)
ENGINE SPEED ADJUST
ECM CONFIGURATION LINK
MODBUS RS485
CAN 2 DATA LINK
SPARE RELAY OUTPUTS
BATTERY CHARGERFUEL LEVELSENDER OPTION
LCL
FLS
TERM 40
TERM 41
TERM 42
TERM 43
TERM 44
TERM 45
TERM 24
TERM 25
TERM 29
TERM 30
TERM 31
TERM 32
TERM 33
TERM 34
TERM 4CONNECT TO START (AUTO)
TERM 3
TERM 2
TERM 12
TERM 13
TERM 14
TERM 15
TERM 7
TERM 8
TERM 9
TERM 10
TERM 11TERM 27
TERM 28
TERM 29
TERM 5
TERM 6
TERM 1
TERM 36
TERM 37
TERM 38
TERM 39
TERM 17
TERM 18
TERM 19
TERM 20
TERM 21
TERM 22
TERM 23
TERM 26
E-STOP LINK
(STD)
CONTROLLER ETH
PANEL ETH
DOOR ETH
OUTPUTS
(EMCP4.2 ONLY)
TERM 16
POS 0
POS 1
160-7689
2
3
4
5
14
15
24
25
26
27
28
29
32
33
34
35
36
37
40
41
42
43
45
46
48
50
51
52
53
55
56
58
60
61
62
63
64
65
66
67
70
1
44
54
16
69
38
30
A-C2265-4123 A B CD E FGH J
345-1118A-C3
155-2269
1
2
345-1119
2
4
5
6
7
8
9
10
13
16
17
18
19
22
23
24
27
30
31
32
33
35
J1-PIN2 5V ANALOG POWER
J1-PIN3 ANALOG RTN
J1-PIN8 ATA/CAT+
J1-PIN9 ATA/CAT-
J1-PIN17 PROG. ANALOG 3
J1-PIN18 DIGITAL RTN
J1-PIN23 GND SW 2 E-STOP
J1-PIN34 CAN A-
J1-PIN40 GND SW 3 RUN-STOP
J1-PIN46 GND SW 9
J1-PIN48 BATT +
J1-PIN50 CAN A +
J1-PIN52 BATT +
J1-PIN53 BATT +
J1-PIN56 GND SW 13
J1-PIN61 BATT -
J1-PIN63 BATT -
J1-PIN65 BATT -
J1-PIN67 BATT -
J1-PIN70 KEY SW
J1-PIN42 CAN A SHIELD
160-7689
2
3
8
9
17
18
23
34
40
46
48
50
52
53
56
61
63
65
67
70
42
CBL-A1:Y798-A1 BK-18
CBL-A1:Y797-A2 WH-18
CBL-A1:Y799-A3 CU-20
CBL-E2:R953-E3 CU-20
CBL-E2:R951-E2 WH-18
CBL-E2:R952-E1 BK-18
CBL-E1:Y961-E3 CU-20
CBL-E1:Y959-E2 WH-18
CBL-E1:Y960-E1 BK-18
120R
120R
120R
-
A-T14
A-T15
A-T13
A-T12CBL-A3:F535-A3 WH-18
CBL-A3:A122-A2 BK-18
CBL-A3:F536-A1 RD-18
CBL-A3:F537-A5 CU-20
A-T8
A-T10
A-T9
K999-A1 WH-18
K980-A2 WH-18
K981-A3 WH-18
K999-C1 WH-18
K980-C2 WH-18
K981-C3 WH-18
P734-A6 WH-16
P734-A8 WH-16
893-A9 WH-18
892-A10 WH-18
893-C4 WH-18
892-C5 WH-18
A309-C6 WH-16
A-T58A-T57348-A11 WH-18 A774-A12 WH-18A774-A13 WH-18
A774-A14 WH-18
A774-A15 WH-18
105-C7 WH-16105-C8 WH-16
105-C9 WH-16
105-C10 WH-16
105-C11 WH-16
A774-A17 WH-18A774-C12 WH-18
105-A19 WH-16
105-A19 WH-16
A-T29
A-T30
E563-A131 WH-18
E560-A132 WH-18
R956-A25 WH-18
108-A27 WH-18
208-C15 WH-16
208-C16 WH-16
208-C17 WH-16
REF [G14] 208-C22 WH-16
208-C22 WH-16
REF [H12]
G S
MOT BTRY
STARTER 1338-3454
230-6368BATTERY 1
230-6368BATTERY 2
208-N1 BK-2
101-P1 RD-2
101-R1 BK-2
5N-5692
A B+
387-9449C-C5
K-C1338-0274
1 2 3
208-C23 WH-10
208-K2 WH-10
101-K1 WH-10
REF [G12] 229-C27 WH-16
REF [I13]229-C27 WH-16
101-C28 WH-10
101-C25 WH-10 101-A31 WH-10
REF [G11] 101-A32 WH-16
REF [H11] 101-A32 WH-16
304-A34 WH-18
108-A44 WH-18REF [G10]
108-A44 WH-18 REF [I10]
10A MCB 6
108-A45 WH-18
108-A46 WH-18
208-A50 WH-18
101-A52 WH-10 108-A53 WH-18
208-A58 WH-18
208-A59 WH-18
208-A60 WH-18
208-A62 WH-18
108-A63 WH-18
A-T31
A-T32
A-T33
A-T34
E564-A133 WH-18
E561-A134 WH-18
E565-A135 WH-18
E562-A136 WH-18
A-T16
A-T17
A-T18
A-T19
A-T20
A-T21
A-T22
R958-A69 WH-18
R959-A70 WH-18
R954-A71 WH-18
Y983-A74 WH-18
Y984-A75 WH-18
Y985-A76 WH-18
Y986-A77 WH-18
Y987-A78 WH-18
Y988-A79 WH-18
P733-A80 WH-18
F548-A81 WH-18
200-A104 GN-YL-16 200-A105 GN-YL-16
200-A101 GN-YL-16
200-A102 GN-YL-16
208-A112 WH-16 208-A110 WH-16
REF [H10] 208-A109 WH-18
208-A109 WH-18 REF [I10]
208-A111 WH-18
CBL-A6:Y799-A3 CU-20
CBL-A6:Y797-A2 WH-18
CBL-A6:Y798-A1 BK-18
CBL-A7:Y798-A1 BK-18
CBL-A7:Y797-A2 WH-18
CBL-A7:Y799-A3 CU-20
CBL-C2:F535-C3 WH-18
CBL-C2:A122-C2 BK-18
CBL-C2:F536-C1 RD-18
CBL-C2:F537-C5 CU-20
CBL-C3:G404-C2 WH-18
CBL-C3:G405-C1 BK-18
CBL-C3:G406-C3 CU-20
CBL-A8:G404-A2 WH-18
CBL-A8:G405-A1 BK-18
CBL-A8:G406-A3 CU-20
A-T4879-A113 WH-18
P734-A114 WH-16
REF [J10]229-A115 WH-16
229-A115 WH-16REF [I11]
+-
108-A117 WH-18
C-C2345-1119 345-1118
1
11
37
155-2267
A
B
C
155-2267
A
B
C
Y983-C29 WH-18
P733-C30 WH-18
108-C31 WH-18
108-C32 WH-18
208-C34 WH-18
REF [F12]
REF [G14]208-C34 WH-18
REF [F13]108-C33 WH-18
REF [F12] 108-C33 WH-18
344-0413
1
2
3
344-04121
2
3
4
5
6
7
2A MCB 1
AC200-A121 WH-16
AC199-A123 WH-18A-T47 A-T48
AC721-A125 WH-18AC101-A124 WH-18
REF [F11] 208-A120 WH-18
REF [H11] 208-A120 WH-18
1
2
3
208-C36 BK-8
X861-C37 WH-16
101-C39 WH-10
CBL-A2:Y799-A3 CU-20
CBL-A2:Y797-A2 WH-18
CBL-A2:Y798-A1 BK-18
C-S2
C-S1
REF [I11] A309-A126 WH-16
REF [H9]A309-A126 WH-16
R956-A130 WH-18
208-A127 WH-18R956-A128 WH-18
REF [H11] X861-A129 WH-16
X861-A129 WH-16 REF [H9]
155-2269
1
2
REF [H11]208-A137 WH-18
REF [H10] 208-A137 WH-18
P734-A138 WH-16REF [I11]
REF [J10]P734-A138 WH-16REF [F12] P734-C40 WH-16
REF [I13]P734-C40 WH-16
CBL-C5:Y798-C1 BK-18
CBL-C5:Y799-C3 CU-20
CBL-C5:Y797-C2 WH-18
REF [G10]108-A119 WH-18
108-A119 WH-18 REF [F11]
REF [G11] 108-A118 WH-18
(SHEET 2)
(SHEET 4)
(SHEET 5)
(SHEET 3)
REF [E11] 108-A118 WH-18
L-C13E-3364
1
2
348-L1 WH-18
E-STOP226-6446
1
2
M-C13E-3364
1
2
208-M1 WH-18
348-M2 WH-18
226-6446
1 2
417-992330
15A87
86
85
MODBUS -
MODBUS COMMON
MODBUS +
RELAY 7 NC
SENSOR SUPPLY (5V)
RELAY 7 COM
RELAY 6 NO
RELAY 6 COM
DIGITAL IN 6
ANALOG IN 3 RETURN
RELAY 4 NO
CAN A DATA LINK -
RELAY 1 NO (CRANK)
DIGITAL IN 5
ANALOG IN 2 RETURN
RELAY 4 COM
CAN A SHIELD
RELAY 3 COM (ECM)
DIGITAL IN 4
DIGITAL IN 3
ANALOG IN 1 RETURN
RELAY 2 NO (FUEL)
CAN A DATA LINK +
RELAY 3 NO (ECM)
BATT +
DIGITAL IN 2
DIGITAL IN B (START)
ANALOG IN 1
RELAY 2 COM (FUEL)
BATT -
RELAY 1 COM (CRANK)
CAN2 DATA LINK +
CAN2 SHIELD
CAN2 DATA LINK-
MPU SHIELD (BATT-)
MPU +
MPU -
DIGITAL IN A (ESTOP)
RELAY 8 NO
RELAY 7 NO
DIGITAL IN 1 (LCL)
RELAY 5 COM
RELAY 5 NO
RELAY 8 COM
RELAY 8 NC
DIGITAL OUTPUT 1 (EMCP4.2 ONLY)
ANALOG IN 2
ANALOG IN 3
A-S3
A-S2
A-S4
A-T65 R957-A22 WH-18
20A MCB 5
X860-A140 WH-14 REF [G10]
X860-A140 WH-14 REF [H9]
ECR9X-8124
EXCITER
T9
T10
T11
T12
T1
T2
T3
T4
T5
T6T7
E
T8
BASEFRAME CUSTOMER
SERIES STAR
4P BREAKER
PARALLEL STAR
EXCITER
T9
T10
T1
T12
T1
T2
T3
T4
T5
T6
T7
E
T8
SERIES DELTA
T1T12
T11 T2
T6
T3
T9
T10
T8 T5
T7
T4
EXCITER
E
ETH ETH
CONNECT TO
800A HARNESS
ALTERNATORCONNECT TOBREAKER
CONNECT TOALTERNATOR
CONNECT TOBREAKER
1250A HARNESS
1600A HARNESS
ALTERNATORCONNECT TO
BREAKERCONNECT TO ALTERNATOR
CONNECT TO
BREAKERCONNECT TO
2000A HARNESS
7
9
11
13
39
31
47
57
E494-A83 WH-18
E495-A84 WH-18
E496-A85 WH-18
2A MCB 2
2A MCB 3
2A MCB 4
F409-A86 WH-18
E488-A87 WH-18F436-A88 WH-18
E487-A89 WH-18F435-A90 WH-18
F434-A91 WH-18 E486-A92 WH-18
E498-A107 WH-16E498-A108 WH-16
IA GEN IN
IB GEN IN
IC GEN IN
CT COMMON
VB GEN IN
GEN AC NEUTRAL
VA GEN IN
VC GEN IN
S2S1
6
3
F-
EE1 E2
JHZ
7
A- A+
3/4
VOLTAGE REGULATOR
F+
E1 FOR 200V SYSTEME2 FOR 400V SYSTEM
501-9486
A-C1160-7689
396-9611A-C7
E498-EN12 WH-16
E498-EN10 WH-18
E498-EN3 WH-18
E498-EN4 WH-18
E496-EN5 WH-18
E496-EN5 WH-18
E495-EN6 WH-18
E495-EN6 WH-18
E494-EN7 WH-18
E494-EN7 WH-18
L1-UA1 BK-0
L2-VA1 BK-0
L3-WA1 BK-0
N-NA1 BK-0
AC ALTERNATOR
396-9610EN-C1
1
5
7
9
11
13
15
3
UA-T2
VA-T2
WA-T2
NA-T2
E2
E2
E1
E1
YGN-K3 GN-YL-2
YGN-T2 GN-YL-2
YGN-T1 GN-YL-2
YGN-K4 GN-YL-2
UC-T1
UE-T1
VC-T1
VE-T1
WC-T1
WE-T1
NC-T1
NE-T1
UC-T2
UE-T2
VC-T2
VE-T2
WC-T2
WE-T2
NC-T2
NE-T2
L1-UC1 BK-0L1-UE1 BK-0
L2-VC1 BK-0L2-VE1 BK-0
L3-WC1 BK-0L3-WE1 BK-0
N-NC1 BK-0N-NE1 BK-0
UF-T1
UG-T1
VF-T1
VG-T1
VH-T1
WF-T1
UH-T1
NF-T1
UF-T2
UG-T2
VF-T2
VG-T2
VH-T2
WF-T2
UH-T2
NF-T2
L1-UF1 BK-0L1-UG1 BK-0
L2-VF1 BK-0L2-VG1 BK-0L2-VH1 BK-0
L3-WF1 BK-0
L1-UH1 BK-0
N-NF1 BK-0
WG-T1 WG-T2
L3-WG1 BK-0WH-T1 WH-T2L3-WH1 BK-0
NG-T1 NG-T2N-NG1 BK-0NH-T1 NH-T2N-NH1 BK-0
UJ-T1
UK-T1
VJ-T1
VK-T1
VL-T1
WJ-T1
UL-T1
NJ-T1
UJ-T2
UK-T2
VJ-T2
VK-T2
VL-T2
WJ-T2
UL-T2
NJ-T2
L1-UJ1 BK-0L1-UK1 BK-0
L2-VJ1 BK-0L2-VK1 BK-0L2-VL1 BK-0
L3-WJ1 BK-0
L1-UL1 BK-0
N-NJ1 BK-0
WK-T1 WK-T2
L3-WK1 BK-0WL T1 WL-T2L3-WL1 BK-0
NK-T1 NK-T2N-NK1 BK-0NL-T1 NL-T2N-NL1 BK-0
UM-T1
UN-T1
UM-T2
UN-T2
L1-UM1 BK-0L1-UN1 BK-0
VM-T1
VN-T1
VM-T2
VN-T2
L2-VM1 BK-0L2-VN1 BK-0
WM-1 WM-2
L3-WM1 BK-0WN-T1 WN-T2L3-WN1 BK-0
NM-T1 NM-T2N-NM1 BK-0NN-T1 NN-T2N-NN1 BK-0
UP-T1
UR-T1
VP-T1
VR-T1
VT-T1
WP-T1
UT-T1
NP-T1
UP-T2
UR-T2
VP-T2
VR-T2
VT-T2
WP-T2
UT-T2
NP-T2
WR-T1 WR-T2
WT-T1 WT-T2
NR-T1 NR-T2
NT-T1 NT-T2
UU-T1
UV-T1
UU-T2
UV-T2
VU-T1
VV-T1
VU-T2
VV-T2
WU-T1 WU-T2
WV-T1 WV-T2
NU-T1 NU-T2
NV-T1 NV-T2
L1-UP1 BK-0L1-UR1 BK-0L1-UT1 BK-0L1-UU1 BK-0L1-UV1 BK-0
N-NP1 BK-0N-NR1 BK-0N-NT1 BK-0N-NU1 BK-0N-NV1 BK-0
L2-VP1 BK-0L2-VR1 BK-0L2-VT1 BK-0L2-VU1 BK-0L2-VV1 BK-0
L3-WP1 BK-0L3-WR1 BK-0L3-WT1 BK-0L3-WU1 BK-0L3-WV1 BK-0
1 2
1 2
1 2
F436-EN2 WH-18
F409-EN11 WH-18
F435-EN9 WH-18
F434-EN8 WH-18
ALT TERM T9
ALT TERM T5
ALT TERM T4
V
N
W
4P BREAKER
CONNECT TO ALT T9
CONNECT TO ALT T12
SHUNT EXCITATIION
PMG
PMG EXCITATIONCONNECT TO EXCITER NEG
CONNECT TO EXCITER POS
AREP EXCITATION
(STD)
EXCITER
T9
T10
T11
T12
T1
T2
T3
T4
T5
T6T7
E
T8
SERIES STAR
CONNECT
TO EM10
MODULE
CONNECT
TO ALT
LOOM
A-C1160-7689
7
9
11
13
39
31
47
57
68
E494-A83 WH-18
E495-A84 WH-18
E496-A85 WH-18
A-T41 A-T422A MCB 2
A-T43 A-T442A MCB 3
A-T45 A-T462A MCB 4
F409-A86 WH-18
E488-A87 WH-18F436-A88 WH-18
E487-A89 WH-18F435-A90 WH-18
F434-A91 WH-18 E486-A92 WH-18
416-13671
2
351-91871
2
3
4
F5-A93 WH-18
F6-A94 WH-18
10-A95 WH-18
11-A96 WH-18
9-A97 WH-18
12-A98 WH-18
F-C2344-0415
1 2 3 4 5 6
F5-F9 WH-18
F6-F10 WH-18
10-F11 WH-18
11-F12 WH-18
9-F13 WH-18
12-F14 WH-18
E498-A107 WH-16
398-7247REGULATOR VOLTAGE EM 10
CBL-A5:X842-A2 WH-18
CBL-A5:X843-A1 BK-18
CBL-A5:F531-A3 CU-20
F-C3362-0122
1
6
3
2
4
5
F6
F5
10
9
396-9611A-C7
3
SPLICE TO WIRE 208 (REF SHEET 2)
IA GEN IN
IB GEN IN
IC GEN IN
CT COMMON
VB GEN IN
GEN AC NEUTRAL
VA GEN IN
VC GEN IN
DIGITAL OUT 2
N-C1351-9187
1
2
3
4
351-6707N-C2
1
2
3
4
X2-N2 WH-18
X1-N5 WH-18
Z2-N3 WH-18
Z1-N4 WH-18
14
15
16
10
9
12
11
F6
F5
1
2
3
4
5
6
E498-F2 WH-16
E498-F4 WH-18
E498-F3 WH-18
E498-F5 WH-18
E496-F8 WH-18
E496-F8 WH-18
E495-F7 WH-18
E495-F7 WH-18
E494-F6 WH-18
E494-F6 WH-18
L1 BRAID CONDUCTOR
L2 BRAID CONDUCTOR
L3 BRAID CONDUCTOR
NEUTRAL BRAID CONDUCTOR
AC ALTERNATOR
396-9610F-C1
1
5
7
9
11
13
15
22
19
20
17
16
21
F436-F16 WH-18
F409-F15 WH-18
F435-F17 WH-18
F434-F18 WH-18
366-9370
1
2
3
E498-A108 WH-16
COMPONENT DESCRIPTION CIRCUIT IDMCB 1 2A BATTERY CHARGER MCB AC101/AC721MCB 2 2A GENERATOR VOLTAGE SENSING MCB F436/E488MCB 3 2A GENERATOR VOLTAGE SENSING MCB F435/E487MCB 4 2A GENERATOR VOLTAGE SENSING MCB F434/E486MCB 5 20A STARTER MOTOR MCB 101/X860MCB 6 10A DC SUPPLY MCB 101/108
TERM NO. DESCRIPTION CIRCUIT ID1 UNFUSED BATTERY POS SUPPLY 1012 BATTERY NEGITIVE 2083 BATTERY NEGITIVE (FOR REMOTE START) 2084 REMOTE START INPUT 8795 24V PANEL SUPPLY 1086 24V PANEL SUPPLY 1087 FREQUENCY 50HZ LINK8 ECM 60HZ SET SWITCH K9999 ECM DIGITAL GND K98110 ECM DROOP MODE SWITCH K98011 ECM ASOCHRONOUS MODE LINK12 ANALOG OUT 2 (+) F53513 PWR (+5V) SUPPLY FROM ECM A12214 ANALOG OUT 2 (-) F53615 ANALOG OUT 2 (SHLD) F53716 SPARE RELAY OUTPUT 4 R95717 SPARE RELAY OUTPUT 5 R95818 SPARE RELAY OUTPUT 6 R95919 SPARE DIGITAL INPUT 4 Y98420 SPARE DIGITAL INPUT 5 Y98521 SPARE DIGITAL INPUT 6 Y98622 SPARE DIGITAL INPUT 7 Y98723 SPARE DIGITAL INPUT 8 Y98824 SPARE ANALOG OUTPUTS P73425 SPARE ANALOG OUTPUTS P73426 5V ANALOG SENSOR SUPPLY F54827 CAN1 (+) Y79728 CAN1 (-) Y79829 CAN1 SHIELD Y79930 RELAY 8 C (EMCP 4.2 ONLY) E56331 RELAY 7 C (EMCP 4.2 ONLY) E56032 RELAY 8 NC (EMCP 4.2 ONLY) E56433 RELAY 7 NC (EMCP 4.2 ONLY) E56134 RELAY 8 NO (EMCP 4.2 ONLY) E56535 RELAY 8 NO (EMCP 4.2 ONLY) E56236 CUSTOMER EARTH 20037 CUSTOMER AC EARTH AC20038 CUSTOMER AUXILIARY NEUTRAL AC19939 CUSTOMER AUXILIARY LIVE AC101
TERM NO DESCRIPTION CIRCUIT ID40 MODBUS + (EMCP 4.2 ONLY) R95141 MODBUS - (EMCP 4.2 ONLY) R95242 MODBUS REF (EMCP 4.2 ONLY) R95343 CAN 2 + (EMCP 4.2 ONLY) Y95944 CAN 2 - (EMCP 4.2 ONLY) Y96045 CAN 2 SHIELD (EMCP 4.2 ONLY) Y961
TERM 9
TERM 11
K999- A1 WH-18
TERM 10
TERM 8(TO ECM PIN 56)
(TO ECM PIN 18)
(TO ECM PIN 46)
TERM 7
TERM 9
TERM 11
TERM 10
TERM 8(TO ECM PIN 56)
(TO ECM PIN 18)
(TO ECM PIN 46)
TERM 7
TERM 9
TERM 11
TERM 10
TERM 8(TO ECM PIN 56)
(TO ECM PIN 18)
(TO ECM PIN 46)
TERM 7
TERM 9
TERM 11
TERM 10
TERM 8(TO ECM PIN 56)
(TO ECM PIN 18)
(TO ECM PIN 46)
TERM 7
K981- A1 WH-18
K980- A1 WH-18
K999- A1 WH-18
K981- A1 WH-18
K980- A1 WH-18
K999- A1 WH-18
K981- A1 WH-18
K980- A1 WH-18
K999- A1 WH-18
K981- A1 WH-18
K980- A1 WH-18
(50 HZ) ISOCHRONOUS (60 HZ) ISOCHRONOUS
(50 HZ) DROOP MODE
ECM CONFIGURATION
(60 HZ) DROOP MODE
NOTES:--LINK TERMINALS 9 AND 10 FOR DROOP MODE-LINK TERMINALS 8 AND 9 FOR 1800 RPM
TERM RAIL LAYOUT
IDENT PART NO CHG LOC DESCRIPTION NOTEHARNESS AS. - - - - -A 516-7809 00 SH 2 CONTROL PANELC 462-0635 00 SH 2 ENGINEE 475-8409 00 SH 2 REMOTE COMMS (EMCP4.2 ONLY)EN 505-3199 01 SH 3 INTERNAL ALTERNATOR HARNESSF 477-4476 02 SH 4 INTERNAL ALTERNATOR HARNESS (LC)K 477-9885 00 SH 2 CHARGING ALTERNATOR HARNESSL 345-1116 02 SH 2 E-STOP LINK (OPEN SET)M 345-1117 04 SH 2 E-STOP HARNESS (ENCLOSED SET)N 467-4496 00 SH 4 PMG ADAPTORWIRE AS./CABLE AS. - - - - -N - - SH 2 BATTERY NEGATIVEP - - SH 2 BATTERY POSITIVER - - SH 2 BATTERY LINKSEE SHEET 3 - - SH 3 630A POWER CABLESSEE SHEET 3 - - SH 3 800A POWER CABLESSEE SHEET 3 - - SH 3 1250A POWER CABLESSEE SHEET 3 - - SH 3 1600A POWER CABLESSEE SHEET 3 - - SH 3 2000A POWER CABLES
HARNESS LAYER TABLE
ADDITIONAL INFORMATION
POWER SCHEMATIC (A SERIES ALTERNATOR)
POWER SCHEMATIC (LC SERIES ALTERNATOR)
CONTROL SCHEMATIC EMCP 4.1/4.2
XXXX-XX# XX-XX
CIRCUIT IDENT
HARNESS IDENT
WIRE NUMBER
WIRE COLOUR
WIRE GAUGE
WIRE NAME DEFINITION
ENGINE ECM
ECM POWER SWITCH
AUDIBLE ALARM
E-STOP (OPT)CANOPY
ELECTRONIC SERVICE TOOL
A-C1
C-C1MAGNETIC PICKUPC-C2
C-C3
STARTERMOTOR
CHARGE ALT
A-C3
C-C7LOW COOLANT SWITCH
C-C8A-C8
A-C9
A-C10E-STOP
ECMR
EMCP 4.1/4.2
3P BREAKER
EMCP 4.1/4.2
3P BREAKER
BASEFRAME CUSTOMERETH ETH
A-C5
A-C6
EMCP 4.1/4.2
A-C4
LEFT SIDE VIEW
STARTER MOTORC-C3
ENGINE ECMCHARGE ALT
PANEL FRONT VIEW
BASEFRAME ETH
CUSTOMER ETH
ECM POWERSWITCHE-STOPEMCPSERVICE TOOL
CONNAUDIBLE
ALARM
3P BREAKER
PANEL INTERIOR
A-C1
ECMRA-C10
A-C8
A-C9
A-C3
A-C4
A-C5
A-C6
RIGHT SIDE VIEW
C-C1(MAGNETIC PICKUP)
C-C7(LOW COOLANT SWITCH)
C-C8
C-C2