Part No. Size – mm Pack (kg) Carton (kg) • Very popular blue and white striped, mild steel general purpose electrode for welding in down hand and vertical positions.
Part No. Size – mm Pack (kg) Carton (kg) • Easy to use, smooth running, heavy coated, high iron powder rutile type electrode for high speed welding of mild steel.
• Suited to long, heavy fillet and butt welding using the touch welding or ‘short arc’ technique and can be used on AC or DC power sources.
• Typical applications include: tanks, structural members, frames etc.
Part No. Size – mm Pack (kg) Carton (kg) • All positional, rutile type stainless steel electrode which deposits very low carbon weld metal of 23Cr/12Ni/2.5Mo type.
Part No. Size – mm Pack (kg) Carton (kg) • Rutile stainless steel electrode exhibiting superior all positional welding (except vertical down) performance, depositing weld metal of 19Cr/12Ni/2.5Mo type.
• Typical applications include: welding of stainless steel to mild/low alloy steel.
Part No. Size – mm Pack (kg) Carton (kg) • Smooth running electrode depositing a tough wear resistant air hardening C/Mn/Cr steel alloy which is machinable and can be readily hot forged.
Part No. Size – mm Pack (kg) Carton (kg) • Smooth running electrode depositing an air hardening martensitic Cr/Mo/V steel alloy. It is one fo the hardest steel alloys available.
Part No. Size – mm Pack (kg) Carton (kg) • Weld deposit contains carbon, chromium, niobium and molybdenum for good resistence to both impact and abrasion.
Part No. Size – mm Pack (kg) Carton (kg) • High cellulose electrode developed for all positional welding on both AC and DC current.1125 2.5 12.5 12.5
1132 3.2 15.0 15
1140 4.0 15.0 15
1150 5.0 15.0 15
Unicord 31�Classifications: (NEW) AS/NZS 4854: ISO 3581-B: ES31�-16 (SUPERSEDED) AS �576: 1330-A3 AWS A5.4: E31�-16
Description
Part No. Size – mm Pack (kg) Carton (kg) • Basic, rutile type electrode depositing 26Cr/9Ni type stainless steel weld metal for high strength welding of a wide range of alloy steels and dissimilar ferrous metals.
UC31225 2.5 2.5 15
UC31232 3.2 2.5 15
Range…Weld-Quip stock a wide
range of premium products to suit your requirements.
We are constantly developing and expanding our range to meet the ever changing
needs.
Range…Weld-Quip stock a wide
range of premium products to suit your requirements.
We are constantly developing and expanding our range to meet the ever changing
needs.
16 CONSUMABLES CALL 1800 935 378 TO ORDER
CONSUMABLES
01. hyUNDAi ELECTRODES
General Purpose
S-6013.LF can be used for welding of machinery, vehicles and light structural steels, and surface dresing of heavy steel structures.
•
S-6013.LFClassifications: AWS E6013
Description
Part No. Size – mm Length – mm
Range (amps)
Packet Carton • Low fume, high titania type electrode .
• Suitable for welding light structural steels because of it’s stable arc.601326 2.6 350 50-95 5kg 20kg
601332 3.2 350 80-130 5kg 20kg
601340 4.0 400-450 120-180 5kg 20kg
Low hydrogen
S-7016.H can be used for welding of high tensile steel, such as bridges, buildings, ship building, high pressure vessels and rolling stock.
•
S-7016.hClassifications: AWS E7016
Description
Part No. Size – mm Length – mm
Range (amps)
Packet Carton • Soft stable arc
• Smooth appearance
• No undercut formation
• Good fluidity and removeability of slag
701626 2.6 350 50-85 5kg 20kg
701632 3.2 350 90-130 5kg 20kg
701640 4.0 400 80-120 5kg 20kg
Cast Iron
S-NCI can be used for repairing caste iron and joining of various kinds of cast iron products such as cylinder covers, motor beds, casings and gears. Repairing of meehanite, alloy and malleable cast iron.
•
S-NCIClassifications: AWS ENI-CI
Description
Part No. Size – mm Length – mm
Range (amps)
Packet Carton • A graphite type coated electrode, depositing nickel weld metal. Hardening of heat affected zone is small and machining of the welds is comparatively easy. Therefore it is suitable for welding alloy cast iron of poor weldability, malleable cast iron and hydraulically pressured parts as well as common cast iron.
Packet Carton • Welding of extra-low carbon 18% Cr 12% Mo (316L stainless steel)
• A lime-titania type electrode provided with a good usability and weldability. As the all-weld metal has an austenite structure containing proper quantity of ferrite, crack resistability is good.
Packet Carton • Welding of 22% Cr-12%Ni steel. Welding of dissimilar metals and build-up welding of stainless steel on carbon steel or low alloy steel.
30926 2.6 300 50-85 2.5kg 10kg
30932 3.2 350 70-115 2.5kg 10kg
30940 4.0 350 95-150 2.5kg 10kg
S-308L.16N for 304 Stainless SteelClassifications: AWS E308L-16
Description
Part No. Size – mm Length – mm
Range (amps)
Packet Carton • Welding of extra-low carbon 18% Cr-8% Ni steel.
• A lime-titania type electrode for extra-low carbon 18%Cr-8%Ni steel with good usability. 30826 2.6 300 50-85 2.5kg 10kg
30832 3.2 350 70-115 2.5kg 10kg
30840 4.0 350 95-145 2.5kg 10kg
Weld All
S-312.16 is a lime-titania type electrode, has an excellent usability and weldability. Chemical composition of all-weld metal is 29%Cr-9%Ni.
•
S-31�.16 Weld AllClassifications: AWS E31�L16
Description
Part No. Size – mm Length – mm
Range (amps)
Packet Carton • Bond welding of dissimilar metals such as stainless steel, carbon steel, carbon steel and low alloy steel. Welding of stainless steel clad. Under laying of the build-up welding of high alloyed tool steel and hardfacing.
• Typical applications include general fabrication and structural welding, field erection work and the outdoor repair of heavy machines and equipment.724046 1.2 220-250 27-29 13mm Handi
Pack Weight • A stainless steel wire for the GMA welding of 309 and 309L type stainless steel
• Also suitable for a wide range of other welding applications including: the dissimilar joining of “300 series” and stainless stel grades to mild or low alloy steels, an intermediate or buttering layer in the butt welding of clad steel.
Pack Weight • Recommended for the build-up and surfacing of steel track rolls, idler wheels, track pads, drive sprockets, pins, links and other components subject to abrasion and/or metal to metal wear.
Pack Weight • Typical applications include the surfacing of agricultural points, shares and tynes, sand dredge cutter heads, dredge rollers and tumblers, conveyor screws, bucket lips, etc.
Pack Weight • Typical applications include the hard surfacing of agricultural, mining and materials handling equipment including tynes, points, conveyor screws, dredge buckets, cane harvester cutters/elevators and sugar mill scraper plates.
Pack Weight • Typical applications include the surfacing of agricultural points, shares and tynes, sand dredge cutter heads, dredge rollers and tumblers, conveyor screws, bucket lips, etc.
HF650-G12 1.2 120-220 18-24 Spool 11.4
HF650-G16 1.6 140-250 23-26 Spool 11.4
HF650-O12 1.2 120-220 18-24 Spool 11.4
HF650-O16 1.6 140-250 23-26 Spool 11.4
Postalloy Gas/Gasless (MIG) Wire
02. CigwELD Mig wiRE (CONTiNUED...)
Call us for all your service and repairs
1800 WELD QUIP1800 935 378
For more information call
Service Department
On-site Service
Test & Tag
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�3
CONSUMABLES
MIG Carbide hardfacing - Tungsten Carbide Vibratory FeederAn easy to install, easy to use system for feeding alll grades of near-diamond hard tungsten carbide into a molten bed of tough high-chrome, high-carbon alloy, produces an overlay that increases service life up to 50 times on parts subject to servere abrasion.
• Umprecedented wear life
• Tungsten carbide up to 80% concentration
• Less carbide dissolution
• High, fast deposit rates
• Thicker deposits for longer life
• Simple to operate
Industry UsesAgricultural
• Plowshares
• Plow mold boards
• Landside plates
• Lister shares
• Scraper knives
• Cultivator shovel nose
• Cultivator chisels & spikes
• Spring teeth & runners
• Subsoiler teeth
• Conveyor fans
• Mill hammers
• Spike tooth harrows
• Root cutters
• Brush shredder teeth
• Rotary hoe teeth
• Most heavy wear equipment
heavy Equipment
• Tractor grousers
• Ripper teeth
• Dozer end bits
• Dozer blades
• Rock rake
• Shovel teeth
• Shovel bucket
• Augers
• Paving paddles, blades & mixers
• Grader blades
• Heavy drag chains
• Loader buckets
• Backhoe buckets & blades
• Most ground engagement
• Crushing surfaces
• Hammers & bars
• All types of tungsten grit available upon request
�4 CONSUMABLES CALL 1800 935 378 TO ORDER
CONSUMABLES
Typical Applications
10 x 20 meshh tungsten carbide metered into a molten deposit of Rankin Super Matrix gave this hammer 20 times longer service life.
Overlaid with 20 x 30 mesh tungsten carbide, this tooth outperformed all other hardfaced all other hardfaced parts by five times.
This balde was overlaid with 8 x 10 mesh tungsten carbide.
�5
CONSUMABLES
Additional Information On Welding With MIG Carbide
Preparation: Always try to grind the weld area to clean, white metal. Many shops do not clean to save time and money.
The surface does not have to be perfect, but at least touch the surface.
Wire: The most versatile wire size is .045 DIA. wire. This wire can be used with the higher voltage and lower amps to make
thinner weld beads with deep penetration. The best wires are triple or double de-oxidized (Aluminum, Zirconium, Titanium).
They make a very clean puddle for the carbide to drop though and have a high tolerance for dirty base metal surfaces.
Other wires can be used, for example, high-Chrome/High Carbon, small-diameter hardfacing wires.
Carbide Depositions: A mixed carbide (15-30 mesh size) is recommended. Many MIG carbide users are now zeroing in
on 12-25 mesh size or something close to this range—about the size of very coarse sand. For very fine particle abrasion
use 20-30 mesh size—slightly coarser than beach sand. The best choice for general service is the 15-30 mesh size. For
pure rock service use 5-10 or 8-12 mesh size. For pure fine sand service use 20-30 mesh size with hardfacing wire.
Screening Used Carbide: After several re-cycles, used carbide tends to pick up over-sized particles, splatter, dust, dirt, etc.
This contamination will begin to affect the weldability. Screen the re-cycled carbide through 8” diameter Tyler sieve screens
of the same mesh size as your carbide. For example, if you are using 15-30 carbide, buy two screens and one bottom pan.
The top set would be 15 mesh. The middle set will be 30 mesh. Discard or recrush everything on top of the 15 screen and
throw everything in the bottom pan. (We can furnish Tyler screens.)
Gases and Voltages: Argon/Oxygen (2%) is the most popular mix. Pure Argon can be used, however it is colder. 75/25
(75% Argon/ 25% Carbon Dioxide) is another choice. Pure CO2 is the cheapest gas and can be used with higher voltage. In
fact, the higher the voltage, the flatter will be the bead. All gases can be used with high or low voltage:
Minimizing Distortion: To minimize distortion (especially on thinner parts), use lower volts and amps with pure Argon. Use
preheat on all parts to eliminate or minimize distortion. Most thick and wide ledges can be made almost flat with lower weld
settings, medium preheat and use of clamps. Thinner parts must be pre-bowed and warped (along with pre-heat). Most thin
parts are bowed .5 to .75 inches and warped about .5 to 1.0 inch.
Typical Weld Settings: Weld settings for medium, hand-held weld speeds would be the following:
Welding Techniques: Single layer welds are recommended. Multiple layers tend to dissolve the carbide in the lower layer
and produce a very hard deposit that will chip and spall off with only light impact. Use oscillated beads about 5/8” - 1” wide
(1.5” max). Oscillation frequency should be 70-85 cps (cycles per second). Aim carbide into the trailing side of the arc
puddle. The aim point is critical for good carbide distribution. If these basic parameters are followed, reliable work can be
Pack Weight • Copper coated, low carbon steel MIG wire specifically formulated for optimum performance under CO² and Argon CO² mixed gases. Suitable for welding of mild and medium strength steels. It is ideal for positional welding of sheet steel and steel pipesES608S 0.8 60 -180 14 - 22 PLW
Pack Weight • Copper coated, all positional low alloy wire used for welding medium to higher strength steels, particularly where service temperatures up to 500ºC are encountered. Suitable for plain carbon and C-Mn steels, low alloy steels and higher strength steels as used in pressure vessels, boilers, and equipment subjected to dynamic loads.
Pack Weight • Copper coated, low alloy wire suitable for all positional welding of high strength steels using Argon/ CO² mixed gases. Used for full strength welding of quenched and temered steels of 760 MPa tensile class, such as USS-T1, Welten 80, N-A-XTRA and Bisplae 80.722919 0.9 70 - 230 15 - 26 Spool 15kg PLW
722921 1.2 120 - 350 18 - 32 Spool 15kg PLW
Check out our Air & Power Tools Catalogue for the Siastar range. 1800 935 378 1800 WELD QUIP
Pack Weight • Pecision layer wound aluminium wire alloyed with Mg, Mn and Cr. Double shaved for superb feedability.
• Recommended for welding 5083 type material in the annealed condition, particularly for low temperature applications where good ductility and toughness are required such as cryognic plants, boat building, etc.
Pack Weight • Precision layer wound Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element. Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456.M535609S 0.9 80 - 190 16 - 22 PLW 6kg
M535610S 1.0 100 - 230 18 - 25 PLW 6kg
M535612S 1.2 150 - 250 20 - 27 PLW 6kg
M535616S 0.6 200 - 330 200 - 330 PLW 6kg
M5356092KG 0.9 Mini 200mm
2kg
M5356102KG 1.0 100 - 230 18 - 25 Mini 200mm
2kg
M5356122KG 1.2 150 - 250 20 - 27 Mini 200mm
2kg
02. wiA Mig wiRE (CONTiNUED...)
02. Mig wiRE (CONTiNUED...)
CONSUMABLES
�9
WIA Carbon & Low Alloy Steels
Formulated for use with AR/CO2 mixed shielding gas.•
Austfil 70C-6MClassifications: (New) AS/NZS ISO: 1763� B T 49 � T15 O M A h10 (Superseded) AS/NZS ��03.1: ETD-GMp-W503A. CM1 h10 AWS A5.18: E70C-6M
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • Austfil 70C-6M is a metal-cored wire designed for high speed fillet and butt welding in the down-hand position using Argon + 18-25% CO2 shielding gas mixtures. Weld beads are almost completely slag free withonly minimal silicon islands, reducing the time and effort spent cleaning up prior to painting, coating or plating. Austfil 70C-6M is recommended for single pass and multi pass welding in both the flat and horizontal positions for mild, carbon and manganese carbon steels with minimum clean up and where high deposition rates and efficiencies are required in high productivity, semi-automatic and fully automatic welding installations.
70C6M16S 1.2 280-350 28-33 Spool 15kg
70C6M16S 1.6 350-450 29-33 Spool 15kg
Austfil 71T-1MClassifications: (New) AS/NZS ISO: 1763� B T 49 � T1 1 M A U h10 (Superseded) AS/NZS ��03.1: ETP-GMp-W503A. CM1 h10 AWS A5.�0: E71T-1M, 9M, 1�M h8
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • All positional rutile micro-alloyed type flux cored wire formulated for Argon/CO2 shielding gas mixtures (18-25% CO2). For optimum performance, we recommend Argon with 25% CO2. Exceptionally smooth arc performance producing a superb weld with low splatter losses in all positions with excellent operator appeal. It is recommended for the welding of mild, carbon and carbon-manganese steels where good impact properties of -20ºC are required. Typical applications include steel fabrication such as plate sections, beams, girders, truck chassis/bodies, ship building, earth moving equipment, storage tanks etc.
71T1M12S 1.2 170 - 300 24 - 32 Spool 15kg
71T1M16S 1.6 200 - 350 24 - 34 Spool 15kg
Austfil 71TClassifications: (New) AS/NZS ISO: 1763� B T 49 � T1 1 C A U h10 (Superseded) AS/NZS ��03.1: ETP-GCp-W503A. CM1 h10 AWS A5.�0: E71T-1 h8
Description
Part No. Wire Dia. mm Current Range (amps)
Voltage Range (volts)
Pack Type
Pack Weight • Austfil 71T is a flux cored wire designed for excellent performance in all positional fillet weld and butt-welding applications. It is formulated exclusively for use with cost effective CO2 shielding gas. Austfil 71T is recommended for general purpose all positional welding of mild, carbon and carbon-manganese steels where excellent weld profile and penetration is required. Suitable for applications such as storage tanks, structural fabrication, machinery, earth moving equipment and fatigue loaded structures.
71T1125 1.2 130-280 25 - 32 Spool 15kg
71T116S 1.6 200-350 25 - 32 Spool 15kg
30 CONSUMABLES CALL 1800 935 378 TO ORDER
CONSUMABLES
02. wiA Mig wiRE (CONTiNUED...)
02. Mig wiRE (CONTiNUED...)
Flux Cored Seamless MIG Wires
Fluxofil 11NI h5Classifications: (New) AS/NZS ISO: 1763� B T 49 0 T1 0 C A U h5 (Superseded) AS ��03.1: ETP-GMp-W503A.CM1 h5 AWS A5.�0: E70T-G
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • Rutile based, tubular seamless flux cored wire used primarily with CO2 shielding gas to produce porosity free weld deposits in the down hand welding position. For general purpose fillet and butt welding of mild and C-Mn steel heavy sections. High deposition rates achieved in flat and horizontal positions for increased productivity. Aplications include general purpose, medium and heavy plate fabrication, including road transport chassis, crane booms and girders, etc.
11NI16S 1.6 200 - 400 26 - 35 Spool 15kg
Fluxofil 14 h5Classifications: (New) AS/NZS ISO: 1763� B T 49 � T1 1 M A U h5 (Superseded) AS ��03.1: ETP-GMp-W503A.CM1 h5 AWS A5.�0: E70T-G
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • Rutile based, tubular seamless flux cored wire for all positional fillet and but welding applications including vertical up stringers, using Argon/18-25% CO2 shielding gases. For general construction and critical applications where good impact properties are required and components cannot be re-positioned for down-hand welding. Applications include general purpose, medium and heavy plate fabrication, including road transport chassis, crane booms and girders etc.
1412S 1.2 140 - 280 22 - 29 Spool 15kg
1416S 1.6 180 - 350 23 - 30 Spool 15kg
Fluxofil �0 h5Classifications: (New) AS/NZS ISO: 1763� B T 55 4 T1� 1 M/C A N5 U h5 (Superseded) AS ��03.1: ETP-GMp-W559A.Ni1 h5 AWS A5.�9: E81T1-Ni1
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • Rutile based, seamless flux cored wire for all positional fillet and but welding applications using either CO2 or Argon/18-25% CO2 shielding mixed gases. For welding C-Mn steels, fine grained structural and pipe steels. Also used in all positional welding applications requiring a higher strength weld deposit and/or good impact properties.
2012S 1.2 140 - 280 22 - 29 Spool 15kg
2012S 1.6 180 - 380 23 - 30 Spool 15kg
CONSUMABLES
31
Fluxofil 31 h5Classifications: (New) AS/NZS ISO: 1763� B T 49 4 T5 0 M/C A h5 (Superseded) AS ��03.1: ETD-GCp-W559A.Ni1 h5 AWS A5.�9: E81T1-Ni1
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • Highly basic, seamless flux cored wire for use with either CO2 or Argon/18-25% CO2 shielding gas mixures to produce high quality, notch tough weld deposits in all down hand positions. For welding of carbon, C-Mn and micro alloyed steels used in construction of high integrity structures, such as ships, pressure vessels, offshore platforms and storage tanks, for exceptional toughness and all weld metal. Excellent impact properties are achieved to -40ºC.
3116S 1.6 200 - 375 25 - 31 Spool 15kg
Fluxofil M4� h5Classifications: (New) AS/NZS ISO: 18�76 B T 76 5 T15 0 M A N4C1M� h5 (Superseded) AS ��03.1: ETD-GMp-W769A. K4 h5 AWS A5.�9: E110TG-K4
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • Seamless metal cored low alloy wire depositing 0.5Cr/2Ni/0.5Mo type steel weld metal which combines 800 MPa class high strength level with excellent impact toughness to -50ºC. Ideal for full strength welding of high tensile steels using Argon/18-25% CO2 or Argon/18-25% CO2 shielding mixed gases, in particular quenched and tempered types such as Bisplate 80, HY100, USST1 and Welten 80C.
M4212S 1.2 120 - 250 20 - 29 Spool 15kg
M4216S 1.6 150 - 350 20 - 30 Spool 15kg
Flux Cored Seamless MIG Wires continued
On-Site Trade Sales…
For your convenience, our on-site sales
people will come to you to demonstrate
the machines.
Bookings are required, so call us today
Ph 1800 935 378
On-Site Trade Sales…
For your convenience, our on-site sales
people will come to you to demonstrate
the machines.
Bookings are required, so call us today
Ph 1800 935 378
3� CONSUMABLES CALL 1800 935 378 TO ORDER
CONSUMABLES
Gasless (Self Shielding) Joining Wires
Fabshield 4Classifications: (New) AS/NZS ISO: 1763� B T 49 Z T7 O N A h15 (Superseded) AS ��03.1: ETD-GNp-W500A. CM� h15 AWS A5.�0: E70T-4
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • Very high deposition rate, self shielding flux cored wore for down hand single or multi-pass weldin applications. Specifically designed to desulphurise the welding deposit to reduce risk of weld cracking. Typical applications include on site field construction and repair of structural members and machinery.
S224529-014 2.4 250 - 500 28 - 34 Spool 22.7kg
S224541-014 3.0 450 - 680 28 - 37 Spool 22.7kg
Fabshield �1BClassifications: (New) AS/NZS ISO: 1763� B T 49 Z T11 1 N A (Superseded) AS ��03.1: ETP-GNn-W500A. CM� AWS A5.�0: E71T-11
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • Self shielding flux cored wire used for all positional welding of galvanised and mild steels. For on site welding applications up to 20mm thick including farm and rural fabrication, fences, frames and sheds, etc. Other uses include prefabricated steel frame construction, galvanised tank fabrication, repair of trucks, tractors and earth moving equipment.
S222112-022 1.2 130 - 160 15 - 17 Spool 4.5kg
S222112-029 1.2 130 - 160 15 - 17 Spool 1.5kg
S222119-029 1.6 150 - 250 19 - 20 Spool 1.5kg
S222125-029 2.0 200 - 300 19 - 23 Spool 1.5kg
Fabshield �3Classifications: (New) AS/NZS ISO: 1763� B T 49 Z T14 1S N A (Superseded) AS ��03.1: ETPS-GNn-W500A. CMT AWS A5.�0: E71T-GS
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • Fabshield 23 is a general purpose, all positional self-shieldingflux cored wire. It’s especially suited for single pass fillet and lap welds on thin-guage mild or galvanised steels. Outstanding weld performance when welding outdoors in windy conditions, this all positional wire also provides very low splatter levels with smooth spray arc type transfer with a good wetting-in-action. Perfect for onsite applications such as mild/galvanised gates, fences, frames, sheds, prefab building fabrications, ornamental ironwork, general fabrications etc.
S222306-022 0.8 25 - 125 14 - 16 Spool 4.5kg
S222308-022 0.9 25 - 125 14 - 16 Spool 4.5kg
S222308-029 0.9 55 - 120 17 - 20 Spool 15kg
H021BO8BP 0.8 55 - 120 17 - 20 Blister Pkt Spool
0.9kg
H021BO9BP 0.9 55 - 120 17 - 20 Blister Pkt Spool
0.9kg
02. Mig wiRE (CONTiNUED...)
02. wiA Mig wiRE (CONTiNUED...)
CONSUMABLES
33
Self Shielding & Gas Shielded Flux Cored hard Surfacing
Pack Weight • Tube-Alloy 240-0 is a self shielded, flux cored hard surfacing wire that deposits a chromium carbide alloy steel. It is an excellent general purpose alloy due to a combination of good abrasion and impact resistance. • Typical aplications include, bulldozer blades, grouser bars, cement chutes, bucket lips and teeth, augers, plow shares, mill hammers, crusher jaws, scrapper blades, drag line chains.
Pack Weight • Tube Alloy 258-0 is a fabricated type, open arc tubular flux cored wire depositing a Cr-Mo-W Martensitic steel alloy. It is designed for surfacing mild and low alloy components subject to moderate abrasive wear and impact under high compressive stresses and / or at temperatures up to 530º. • Typical applications are the surfacing of machine components, tools, sliding metal parts and other surfacing of machine components, tools, slidig metal parts and other surfacing applications subject to low abrasion.
Pack Weight • Tube Alloy A43-0 is a high fabricated type, self shielding tubular flux cored wire depositing a high chromium-niobium surfacing aloy which resists severe high and low stress abrasion and low to moderate impact. • Typical applications are the surfacing of conveyor screws, wear plates, bucket teeth on bucket wheel excavators, shovel bucket teeth and lips, brick amd cement presses etc.
Pack Weight • Vertwear 600 is a gas shielded, all positional, hard surfacing fluxcored wire designed to operate in a smooth semi-spray arc transfer. The weld metal control is superior to competitive gas shield hard surfacing wirs allowing higher depostion and greater productivity in out-of-position applications. Excellent operator appeal in all positions.
• Butt and fillet welding of steel structures such as vehicles, machinery and bridges. • SM-70 is a solid wire designed for all position welding by short-circulating type transfer. • As the deposition efficiency is high and penetration is deep, highly efficient welding can be performed.
SM70E09 0.9 70-230 15-26 Spool 15kg
SM70E10 1.0 90-280 17-30 Spool 15kg
SM70E12 1.2 120-350 18-32 Spool 15kg
SM70E PLW Ball PacClassifications:
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight
• Butt and fillet welding of steel structures such as vehicles, machinery and bridges. • SM-70 is a solid wire designed for all position welding by short-circulating type transfer. • As the deposition efficiency is high and penetration is deep, highly efficient welding can be performed.
SM70E09BP 0.9 70-230 15-26 Drum 300kg
SM70E10BP 1.0 90-280 17-30 Drum 300kg
SM70E12BP 1.2 120-350 18-32 Drum 300kg
02. Mig wiRE (CONTiNUED...)
Superior Feeding System - Structure
Increases Arc stabilization
Increases welding efficiency
Increases consumable life
increases drive motor life
And much more
•
•
•
•
•
WhY IS hYUNDAI’S ‘E’ WIRE SO GOOD?Standard Wire hyundai E Wire
Advantages 1. Coating layer is solid 2. Coating thickness is consistent
1. Good coating adhesive adhesion 2. Surface of wire is evenly coated and brighter coloured 3. Good at high currency welding 4. Good feeding and efficiency 5. Save the life of tip and liner
Pack Weight • Exceptionally smooth and stable arc • Low splatter • Minimal slag coverage • Welding applications include ship building, machinery, bridge construction etc
M70NS12 1.2 230 - 300 Spool 15kg
M70NS16 1.6 290 - 360 Spool 15kg
SC-70T Metal Cored (Co�)Classifications: AWS A5.18/ASME SFA5.18 E70C-3C/-6M JIS Z3313 YFW-C50DM/-A50DM
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • Suitable for thin plate welding and root pass welding of structural steel • Excellent arc stability • Negligible splatter level (at both high current and low current down to 50Amp) • Minimum slag coverageMSC70T12 1.2 50 - 300 Spool 15kg
Pack Weight • All position welding • Less splatter and good slag removability shorten the time of bead grinding operation. • Used for welding ship hulls, vehicles, bridges, chemical plant machinery, etc. • Titania type flux cored wire applicable for welding by 100%CO2 shielding gas or 75%Ar+25%Co2 shielding gas.
Pack Weight • Can be used in oil and gas construction, pipe and offshore structures • Titania type flux cored wire to be used with Ar + Co2 gas mixture shielding • Provides excellent notch toughness at low temperature M81MAG12 1.2 250 - 300 Spool 15kg
Pack Weight • Designed for welding type 316 & 316L plates, forgings, pipes, castings & bars in critical applications
• Also suitable for general purpose welding of general purpose steels (such as 301, 302, 304, 304L & 400 series stainless alloys such as 410 & 430)
SM31608 0.8 Spool 12.5kg
SM31609 0.9 Spool 12.5kg
SM31610 1.0 Spool 12.5kg
SM31612 1.2 250 26 Spool 12.5kg
308LSI For 304 Stainless SteelClassifications: AWS ER308LSI
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Stickout (ESO) mm
Pack Type
Pack Weight • Recommended for welding type 304 & 304L plates, forgings, pipes, castings & bars.
• Also used fo general purpose welding of other stainless steels (such as 301, 302, 409 & 444)
SM30809 0.9 Spool 15kg
SM30812 1.2 260 27 Spool 15kg
309LSI For Stainless / Mild SteelClassifications: AWS ER309LSI
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Stickout (ESO) mm
Pack Type
Pack Weight • Low carbon, precision layer wound stainless steel welding wire depositing a nominal 25Cr/13Ni type weld metal
• Recommended for welding 309, 309Mo & 309L base materials as well as stainless steel to mild/low alloy steels, stainless steel overlays and other dissimilar ferrrous metals
SM30909 0.9 Spool 15kg
SM30912 1.2 250 26 Spool 15kg
Gasless
Supershield 11 GaslessClassifications: AWS A5.�0/ASME SFA5.�0 E71T-11 JIS Z3313 YFW-S50GB
Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Stickout (ESO) mm
Pack Type
Pack Weight • Designed for single and multi-pass welding of thin mild and medium tensile steels not exceeding 510MPa • Used for light structurals, short assembly welds and other general fabrications
MSC1112 1.2 160 - 220 Spool 15kg
MSC1116 1.6 170 - 250 Spool 20kg
02. Mig wiRE (CONTiNUED...)
02. hyUNDAi Mig wiRE (CONTiNUED...)
37
CONSUMABLES
Miscellaneous Gasless
Gasless Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight •General purpose self shielded flux cored wire designed for all position single pass and limited multipass Lgp, fillet & butt welds on mild or galvanised steel.
200342 0.8 90-150 14-16 Spool 0.9kg
200344 0.9 110-180 15-17 Spool 0.9kg
200343 0.8 90-150 14-16 Spool 4.5kg
200345 0.9 110-180 15-17 Spool 4.5kg
200346 1.2 180-230 16-18 Spool 4.5kg
Miscellaneous Mild Steel MIG Wire
Mild Steel Description
Part No. Wire Dia. mm Current Range (amps)
ARC Voltage Range (volts)
Pack Type
Pack Weight • Butt and fillet welding of steel structures such as vehicles, machinery and bridges. • SM-70 is a solid wire designed for all position welding by short-circulating type transfer. • As the deposition efficiency is high and penetration is deep, highly efficient welding can be performed.
• Black annealed, low carbon steel rod for oxy-acetylene welding • Recommended for gas welding of steels and wrought irons. • Not suitable for gas tungsten arc welding
322045 1.6 1.6 x 500 1kg Handi-pack
130
321334 1.6 1.6 x 1,000 5kg Pack 64
321337 2.4 2.4 x 750 5kg Pack 29
321339 3.2 3.2 x 750 5kg Pack 16
Comweld high TestClassifications: AS/NZS 1167.�: R1 AWS/ASME-SFA A5.�: R60
Description
Part No. Wire Dia. mm Rod Size Pack Weight /
Type
Approx. Rods / Kg
• Copper coated, steel filler rod for gas and gas tungsten arc (TIG) welding. • Higher strength (400-450MPa) oxy-acetylene and TIG welding of steels.
• Copper coated, low carbon steel rod for gas tungsten arc welding application. • Green end tip for instant ID. • Ideal for root pass welding applications where tough and ductile welds are produced.321411 1.6 1.6 x 750 5kg Pack 84
• Copper coated, low carbon steel rod for gas TIG and oxy welding applications. • End stamped with ‘ER70S-6’ for easy ID. • Recommended for the TIG welding of steel pipes, plates and castings with a tensile strength in the 500 MPa class.321417 1.6 1.6 x 1000 5kg Pack 64
321418 2.4 2.4 x 1000 5kg Pack 29
Comweld Super SteelClassifications: AS/NZS 1167.�: R� AWS/ASME-SFA A5.18: ER70S-�
Description
Part No. Wire Dia. mm Rod Size Pack Weight /
Type
Approx. Rods / Kg
• Low carbon steel filler rod for gas tungsten arc (TIG) welding. • Triple deoxidised for superior weld deposit quality and resistance to porosity. • End stamped with AWS Class ER70S-2. • Ideal for TIG welding rusty or mill scaled plates and pipes and the root pass welding of pipes, tanks and heavy walled joints.
• Nominal 1 1/4Cr 1/2Mo steel TIG rod. • End stamped with AWS Class ER80S-B2 for easy ID. • For the gas tungsten arc (TIG) welding of matching Cr - Mo creep resistant steels for elevated temperature and corrosive service. 321379 2.4 2.4 x 1000 5kg Tube 29
• Nominal 2 1/2CR1Mo steel TIG rod. • End stamped with AWS class ‘ER90S-B3’ for easy ID. • For the gas tungsten arc (TIG) welding of CR-Mo nd Cr-Mo-V creep resistant steels for elevated temperature and corrosive service.321383 2.4 2.4 x 1000 5kg Tube 29
• Resealable 5kg plastic tube • Suitable for gas and GTA (TIG) welding • End stamped with AS/AWS class ‘308L’ • Dark blue colour coded label for instant ID.
• Resealable 5kg plastic tube • Suitable for gas and GTA (TIG) welding of highly alloyed 309 or 309L type stainless steel • End stamped with AS/AWS class ‘309L’ • Red colour coded pack label for instant ID • Also suitable for the dissimilar joining of other 300 series austenitic stainless steels to ferritic steels..
• Resealable 5kg plastic tube. • Suitable for gaas and GTA (TIG) welding of molybdenum bearing stainles steels; in particular matching 316 and 316L alloys. • End stamped with AS / AWS clas ‘316L’. • Gold colour coded pack label for instant ID. • Also suitable for general welding of other 300 series stainless steels including 302 and 304; ferritic stainless steels grads such as 409, 444 and 3Cr12.
321400 1.6 1.6 x 914 5kg Tube 69
322054 1.6 1.6 x 914 25 Rod Handipack
-
321401 2.4 2.4 x 914 5kg Tube 30
40 CONSUMABLES CALL 1800 935 378 TO ORDER
CONSUMABLES03. Tig wiRE (CONTiNUED...)
Tungstens
Thoriated Tungstens - S/SFor DC current for welding mild steel. Red tip
Description
Part No. Wire Dia. mm Pack Type
Pack Size •Thoriated tungsten electrodes are generalyy used with DC power source when welding eg. mild steel & stainless
• Red TipsWT10 1.0 Pack 10
WT16 1.6 Pack 10
WT24 2.4 Pack 10
WT32 3.2 Pack 10
WT40 4.0 Pack 10
Zinconiated Tungstens - AlumFor DC current for welding of aluminium and magnesium. White tip
Description
Part No. Wire Dia. mm Pack Type
Pack Size • Zirconated tungsten electrodes are generally AC power sources when welding eg. Aluminium/mangnesium
• Is an aluminium - 5% magnesium filler rod recommended for the fusion welding of wrought and cast aluminium alloys containing magnesium. • Is used predominantly with the gas tungsten arc (TIG) welding process, however, oxy-acetylene welding can also be an acceptable method using soft neutral flame conditions with an appropriate fluxing agent. • Is suitable for the general purpose welding of various 5XXX/ 7XXX series wrought and cast aluminium alloys.
• Is an aluminium 5% Silicon filler rod recommended for fusion welding of aluminium alloy castings except those containing Zinc or Magnesium, as the main alloy addition. • Is used predominantly with the gas tungsten arc (TIG) welding process, however, oxy-acetylene welding can be used with a soft neutral flame and appropriate welding flux.
• Is a premium quality aluminium - nominal 10% Silicon alloy rod used extensivley for the brazing of many types of many types of aluminium alloy sheets, extruded shapes and castings. • Used in combination with Comweld aluminium brazing flux, the lower melting range and excellent flow characteristics make Comweld AL4047 ideal for brazing or braze welding applications, producing sound weld deposits with low parent metal distortion.
1580016 1.6 5kg
300030 2.4 5kg
300031 3.2 5kg
03. MiSCELLANEOUS Tig wiRE
4� CONSUMABLES CALL 1800 935 378 TO ORDER
CONSUMABLES03. Tig wiRE (CONTiNUED...) / 04. Gas weldinG consuambles
hyundai ST50-6 Super SteelClassifications: AWS A5.18/ASME SFA5.18 ER70S6 JIS Z3316 YGT50
Description
Part No. Wire Dia. mm Voltage Range (volts)
Current Range (amps)
Pack Type
Pack Weight • Butt and fillet welding of carbon steel for pressure vessels, tubes for nuclear reactions, ships, penstock and aluminium-killed steel for low temperature service. • ST-50.6 is a wire for TIG welding with pure Ar gas. All position welding and steel sheet welding can be performed quite easily.
• TIG welding extra low carbon 18%Cr-18%Ni and 18%Cr-8%Ni stainless steel. • ST-308L is a filler rod for TIG welding with pure Ar gas. As the weld metal contains ferite, its crack resistability is excellent. Both its bead appearance and weldability are good. The corrosion resistability and intergranular corrosion, resistability are extremely excellent. Resistance to corosion and mechanical properties is good.
• TIG welding low carbon 22%Cr-12%Ni steel and disimilar metals. Clad side of 18%Cr-8%Ni clad steel. • ST-309L is a filler rod for TIG welding with pure Ar gas. As the weld metal contains ferrite, its crack resistability is excellent. Resistance to corrosion and heat is extremely good.
• TIG welding of low carbon 18%Cr-12%Ni-2%Mo steels. • ST-316L is a filler rod for TIG welding with pure Ar gas. As the weld metal contains ferrite, its crack resistability is excellent. Both its bead appearance and weldability are good. Resistance to corrosion and heat is extremely good.
ST316L16 1.2 28 290 Tube 5kg
ST316L24 1.6 30 340 Tube 5kg
Mild Steel (TIG)
03. hyUNDAi Tig wiRE
43
CONSUMABLES03. Tig wiRE (CONTiNUED...) / 04. Gas weldinG consuambles
• An all purpose flux for fusion welding sheet and cast aluminium. It eliminates the need for a number of different types of aluminium welding fluxes being stocked to handle different types of aluminium welding alloys. • Recommended for use with the follwing Comweld aluminium welding rods, AL1188 (Pure), AL4043 (5% Silicon) and AL5356 (5% magnesium).
• Specially developed for the braze welding of copper, brass and bronze and the brazing of copper, steel, etc. • Particularly suitable for use with Comweld magnesium bronze, obin bronze, nickel bronze and silicon bronze rods.321822 250 gram Black Jar
• Comweld silver brazing flux no.2 and silver brazing alloys with a high silvr content (42-50%) produce excellent joints on carbon steel, stainless steel, nickel alloys and copper and brass. • Dissimilar metals in the above groups can be easily brazed. • The flux is good temperature indicator and will melt at the proper brazing temperature.
• Recommended for use with cadmium bearing and cadmium free silver brazing alloys with a low to medium silver content (2 -40%). • An excellent flux for medium to high temperature brazing and has been specifically formulated to be used for induction brazing. • Comweld general purpose silver brazing flux and the above mentioned silver brazing alloys produce excellent joints on carbon steel, stainless steel, nickel alloys, copper and brass.
• Comweld 965 soldering flux, when used in conjunction with Comweld soft solders, enables excellent joints to be made on almost all metals and combinations of metals. • It is a very active flux and therefore, if used on copper, brass, bronze, etc. may be diluted if required inthe ratio 1 part flux to 4 parts water.
• Provides an effective and time saving method of applying flux when braze welding steel. It is intended to be applied as vapour in the flame itself (the flux in the flame) and will impart a high fluidity to the bronze when deposited.
321885 10 Litre Tin Plate Can
Cigweld Flux
04. CigwELD gAS wELDiNg CONSUAMBLES
44 CONSUMABLES CALL 1800 935 378 TO ORDER
CONSUMABLES
04. gAS wELDiNg CONSUMABLES
04. CONSUMABLES (CONTiNUED...)
Gas Welding Consumables
Manganese BronzeClassifications:
Description
Part No. Wire Dia. mm Rod Size Pack Weight /
Type
Approx. Rods / Kg
• General Purpose brazing alloy. • Recommended for braze welding of steels and caste and malleable irons. • Not suitable for copper pipes in hot water systems. • Blue end tip colour for instant ID.321195 1.6 1.6 x 750 5kg Pack 83
321199 2.4 2.4 x 750 5kg Pack 37
321202 3.2 3.2 x 750 5kg Pack 20
Manganese Bronze - Flux CoatedClassifications:
Description
Part No. Wire Dia. mm Rod Size Pack Weight /
Type
Approx. Rods / Kg
• Flux coated manganese bronze rod. • General purpose brazing alloy. • Not suitable for copper pipes in hot water systems. • Blue end tip colour for instant ID.
321191 2.4 2.4 x 500 5kg Pack 50
321186 3.2 3.2 x 750 5kg Pack 19
Tobin BronzeClassifications:
Description
Part No. Wire Dia. mm Rod Size Pack Weight /
Type
Approx. Rods / Kg
• Low strength copper - zinc brazing alloy. • Recommended for the fusion or braze welding of selected brases and bronzes. • Not suitable for cast irons. • White end tip colour for instant ID. 321246 1.6 1.6 x 750 5kg Pack 83
• Flux coated tobin bronze rod. • Recommended for the ‘self fluxing’ fusion braze welding of selected brasses and bronzes. • Not suitable for cast irons. • White end tip colour for instant ID. 321225 2.4 2.4 x 500 5kg Pack 50
321226 3.2 3.2 x 750 5kg Pack 19
Nickel BronzeClassifications: AWS Spec: RBCuZn-D
Description
Part No. Wire Dia. mm Rod Size Pack Weight /
Type
Approx. Rods / Kg
• High strength, wear resistant brazing alloy. • High strength braze welding of steels and caste or malleable irons. • Fusion welding of copper based alloys of similar composition. • Pink flux colour for instant ID.225316 1.6 1.6 x 750 5kg Pack 79
• Flux coated nickel bronze rod. • High strength, excellent wear resistance. • High strength braze welding of steels and cast or malleable irons. • Fusion welding of copper based alloys of similar composition. • Pink flux colour for instant ID.
225F24 2.4 2.4 x 500 5kg Pack 50
225F32 3.2 3.2 x 750 5kg Pack 19
Silicon BronzeClassifications: AWS Spec: RBCuSi-A
Description
Part No. Wire Dia. mm Rod Size Pack Weight /
Type
Approx. Rods / Kg
• Premium quality deoxidized silicon - bronze alloy • Suitable for welding Si-Bronze (Everdur and Cusilman). • Canary yellow end tip colour.
211316 1.6 Pack 5kg
211324 2.4 Pack 5kg
211332 3.2 Pack 5kg
Check out our Abrasives Catalogue for the Siastar range. 1800 935 378 1800 WELD QUIP
• Brazing of non-ferrous metals giving a strong joint on copper, brass and bronze. Also used in the joining of copper and tubing on electrical work. Excellent capillary action.
• Has lowest temperature and sa good general purpose alloy with exceptional strength and a narow melting range making it ideal for production brazing an maintanence work because of its ease of application.
SB45R 1.6 Pack 1kg
04. gAS wELDiNg CONSUMABLES (CONTiNUED...)
47
CONSUMABLES
hyundai Sub Arc Wires & Fluxes
777MXh Sub Arc WireClassifications: AWS A5.17 / ASME SFA5.17 F7A(P)�-Eh14 JIS Z3183 S50�-h
Description
Part No. Wire Dia. mm Pack Type
Pack Weight
• Butt and flat fillet welding of miniature LPG tanks, spiral pipes, ships, vehicles, agricultural implements, cars, boilers, bridges and structural steels • Insensitive to oil, rust, scale, dirt and primers on the surface to be welded • Excellent resistence to porosity • Excellent slag detachability in narrow groove • Very economical due to a very small consumption of flux
777MXH24 2.4 Spool 20kg
777MXH32 3.2 Spool 20kg
777MXH40 4.0 Spool 20kg
05. hyUNDAi SUB ARC wiRES & FLUxES
Call us for more information on our products available for hire 1800 935 378 1800 WELD QUIP
h14 Sub Arc FluxClassifications:
Description
Part No. Pack Type
Pack Weight
• Use with 777MXH
H14FLUX Tin 20kg
48 CONSUMABLES CALL 1800 935 378 TO ORDER
CONSUMABLES05. SUB ARC wiRES & FLUxES
hobart M1�KClassifications: AWS A5.17: EM1�K
Description
Part No. Wire Dia. mm
Current Range (amps)
Pack Type
Pack Weight
• Hobart M12K is a copper coat, nominal 1.2%Mn/0.25%Si solid steel wire, suitable for a wide range of general purpose and structural submerged arc welding applications.
H6-M12K0032-304
3.2 330-600 Coil 30kg
hobart hN-590Classifications: AS 1858.1: EM1�K AWS A.5.17: F7A4-EM1�K
Description
Part No. Wire Dia. mm Current Range (amps)
Pack Type Pack Weight • Hobart HN-590 has excellent bead appearance and easy slag removal in deep groove applications with good AC and DC arc stability. It produces good impact properties and minimum 500 MPa tensile class when used with Hobart M12K wire in the as welded condition. This flux is designed for multi-pass groove welds while still meeting the 500 MPa tensile class using EM12K wore. Typical applications include pressure vessels, pipi-mill applications, ship building and generator towers.
H9-08000000-255
1.2 Bag 25kg
00. SUBARC wiRE & FLUxWIA Sub Arc Wires & Fluxes
05. wiA SUB ARC wiRES & FLUxES
Delivery…Ordering is easy.
Simply phone, fax or email your order and we will deliver the products
right to your office, warehouse or job site.
Delivery…Ordering is easy.
Simply phone, fax or email your order and we will deliver the products
right to your office, warehouse or job site.
49
CONSUMABLES
Lincoln Sub Arc Wires & Fluxes
L61 WireClassifications:
Description
Part No. Pack Type
Pack Weight • Low carbon, low manganese. Medium silicon general purpose wire
• Suitable for single pass welding with 200 series fluxesKC612030 Spool 30kg
KC612430 Spool 30kg
KC613230 Spool 30kg
KC614030 Spool 30kg
780 FluxClassifications:
Description
Part No. Pack Type
Pack Weight • Designed for single pass welds
• A favourite among operators with excellent performance characteristicsKC780025 Bag 25kg
Submerged Arc Welding - Consumables A full range of consumable products for various materials for th sub arc welding processes are available , please call uss with a list of your requirements to emsure you get the right product the first time and supplied to your workshop or site on time. We can offer competitive pricing on a whole scope of wires and fluxes from a range of national and international suppliers. Some of the brands of consumabels available for Sub Arc welding
DC gouging carbons are made by mixing carbon/graphite with a binder, baking, and then coating with a controlled thickness of copper. Carbons are available in three types; Pointed, Jointed and Flat. • Pointed carbons are the standard all purpose gouging electrode. Controlled copper coaing improves electrical conductivity providing more efficient, cooler operation and helps maintain electrode diameter at the point of the arc. • Jointed carbons have the added bebefit of working wihout slub loss, with each rod having a female socket and matching male tang. They can be used with semi and fully automatic torches. • Flat carbons are specially designed for close tolerance metal removal and scarfing applications, producing a rectangular groove.
Air carbon arc gouging is done in the down hand, vertical, horizontal and overhead position with a stick out of 180mm and an electrode angle of approximately 35 degress, depending on th application.
The groove width obtained will be approximately 3mm wider than the carbon size.
The goughing action occurs when the arc is struck, removing molten metal as the electrde is moved along the work piece. A slow travel speed produces a deep groove, a fast travel speed produces a shallow groove. The air flow must be turned on before gouging commences. The operator must ensure that adequate eye (shade 12-14), ear and clothing protection is worn.
Notes on Usage
• Fast, clean, smooth hassel free gouging • Able to remove metal from a wide range of common ferrous & non ferrous metals • Designed for DC operation • Superior arc stability Gouging carbons are used for the efficient gouging, back gouging and plate edge preparation, touching up and remova of old or defective hardfacing and stainless steel weld deposits. They are used for reworking plates, dies, castings, pipes, armour plating etc. they gouge and sever ferrous and non ferrous metals such as carbon steel, low alloy steel, cast iron, nickel alloys (nickel less than 80%), magnesium alloys and aluminium on DCEP. Copper alloys, aluminium bronze alloys and aluminium nickel bronze alloys can be gouged using DCEN. Air carbon arc welding is used in many industries such as agriculture, automotive, heavy fabrication, construction, foundaries, maintenance and repair shops, minimg and quarrying, military, shipyards, power plants, railroads, steel mills to name a few.
Conditioning Data
If carbons are damp, they should be re dried at 180ºC for 10 hours, otherwise they may shatter.
06. gOUgiNg CARBONS
06. gOUgiNg CARBONS
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All work practice recommendations, test results, suitability for use and productivity claims made in this catalogue are indicative only. All products are supplied subject to weld-Quips terms and conditions of sale which are available on request. Dimensions are subject to verification. general information E&OE. weld-Quip Supply Co. reserve the right to modify designs, specifications, colours, models and part numbers or withdraw products without notice. All prospective purchases and users should conduct their own tests to determine the suitability of products to actual job conditions. whilst every effort will be made to ensure supply, some goods may not be available in all areas.
