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035-ITP FOR PUMPS.pdf

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  • Pearl GTL Project

    LINDE ENGINEERING

    Shell Project No: HP-3000-QAT Contractor Project No: 5887

    Project Document Number: T- 4.250.922 Project Rev.: A Page 2 of 27

    Purchase Order Number:

    2MH127

    Tag/Item Number(s): N/A

    Unit(s): ASU

    PCWBS: Z

  • QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

    E A 21.10.08 Issue for Review SK EO AG IFR

    D A 16.09.08 Issue for Review SK EO AG IFR

    C O 06.03.08 Issued for Company comments BR UA ZG ICC

    B 03.02.08 Issued for Review BR UA ZG IFR

    A 31.01.08 Issued for Internal Review BR UA ZG IIR

    GAMA Rev.

    Project Rev

    Date Description Prepared

    By Checked

    By

    Approved By

    Status

    No. No. ORIGINATOR

    LINDEGINEERING AG

    Document Title:

    INSPECTION TEST PLAN FOR PUMPS

    Contractor

    Gama Qatar Co. W. L. L.

    Document No. LOC470

    GAM ITP QAC GTL 035 E

    Org.

    Code

    Doc.

    Type

    Disc. Code

    Geogr. Area

    Seq.

    No

    Rev. No

    Vendor Code

    Project Document Number: T-4.250.922

    Rev No: A

  • QSGTL PEARL PROJECT C2 ASU Construction Works

    ITP NO: GAM-ITP-QAC-GTL-035

    ITP FOR INSTALLATION OF PUMPS (FSI)

    DATE: 21.10.08-REV.E

    S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

    I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

    Item Activity Test

    Frequency Reference Document Acceptance Criteria

    Responsible Party

    Verifying Documents S X C A

    T-4.250-922 REV-A Page 4

    1.0

    DOCUMENTATION

    1.1 Contractor drawings, project specifications, manuals, codes

    100% - - TECHINICAL

    OFFICE - H R R

    1.2 Lifting studies (For Heavy Equipments)

    100%

    T.4.234.084 - HSSE - H R R

    2.0 EQUIPMENT

    2.1 Equipment identification and name plate verification

    100% T-4.250.945

    Approved drawing,

    DEP 31.10.03.10; DEP 31.29.00.10

    STORE

    INCHARGE GAM-QCR-QAC-GTL-080 I S S

    2.2 Receiving inspection 100% T-4.250.945 Approved drawing, DEP

    31.29.00.10

    STORE

    INCHARGE GAM-QCR-QAC-GTL-080 I I S

    2.3 Storage, preservation and documentation (FSI)

    100% T.13.377.360E;T.4.250.932

    Approved drawing,

    DEP 31.29.00.10;DEP 70.10.70.11 T.13.377.454E;

    Vendor instruction,

    QCI GAM-QCR-QAC-GTL-069 I S S

    2.4 Periodic Preventive

    maintenance 100% T-4.250.945;T.4.250.932

    DEP 70.10.70.11;

    T.13.377.454E DEP 31.29.00.10 Vendor

    instruction,

    QCI GAM-QCR-QAC-GTL-073 H S S

    2.5

    Inspection measuring and test

    equipment calibration

    100% T.4.250.915 - QCI Calibration certificate H R R

    3.0 INSTALLATION

  • QSGTL PEARL PROJECT C2 ASU Construction Works

    ITP NO: GAM-ITP-QAC-GTL-035

    ITP FOR INSTALLATION OF PUMPS (FSI)

    DATE: 21.10.08-REV.E

    S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

    I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

    Item Activity Test

    Frequency Reference Document Acceptance Criteria

    Responsible Party

    Verifying Documents S X C A

    T-4.250-922 REV-A Page 5

    3.1 Foundation complete and

    accepted 100% T-4.250.945

    Approved drawing,

    DEP 34.19.20.31; T.13.376.358 DEP

    31.29.00.10

    QCI GAM-QCR-QAC-GTL-120; GAM-QCR-QAC-GTL-113

    H I I

    3.2 Foundation chipping to sound

    metal 100% T-4.250.945

    Approved drawing, DEP 34.19.20.31; T.13.376.358

    DEP 31.29.00.10

    QCI GAM-QCR-QAC-GTL-120;

    GAM-QCR-QAC-GTL-113 I I I

    3.3 Anchor bolts control & pocket

    cleaning 100% T-4.250.945

    Approved drawing, DEP 34.19.20.31;T.13.376.358

    DEP 31.29.00.10

    QCI GAM-QCR-QAC-GTL-120; GAM-QCR-QAC-GTL-113

    I I I

    3.4 Shims installation 100% T-4.250.945

    Approved drawing, T.13.376.358

    DEP 31.29.00.10

    QCI

    GAM-QCR-QAC-GTL-120 I I I

    3.5

    Levelling, orientation &

    alignment (pump & driver

    set)(FSI)

    100% T-4.250.945 T.13.377.360E

    Approved drawing, DEP 31.29.00.10,

    Vendor specification

    QCI GAM-QCR-QAC-GTL-120 GAM-QCR-QAC-GTL-115 H I I

    3.6 Settlement monitoring(FSI) 100% T-4.250.945 Approved drawing,

    DEP 31.29.00.10, QCI GAM-QCR-QAC-GTL-116 I S S

    3.7 Checking and recording of

    soft foot 100% T-4.250.945

    Vendor specifications,

    Approved drawings, DEP 31.29.00.10 SEC-3.9.4.7

    QCI GAM-QCR-QAC-GTL-120 I S S

    3.8 Bolts Tightening(FSI) 100% T-4.250.945; T.13.377.360E

    Approved drawing, DEP 31.29.00.10,

    Vendor specification,

    QCI GAM-QCR-QAC-GTL-120 GAM-QCR-QAC-GTL-041

    H I S

  • QSGTL PEARL PROJECT C2 ASU Construction Works

    ITP NO: GAM-ITP-QAC-GTL-035

    ITP FOR INSTALLATION OF PUMPS (FSI)

    DATE: 21.10.08-REV.E

    S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

    I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

    Item Activity Test

    Frequency Reference Document Acceptance Criteria

    Responsible Party

    Verifying Documents S X C A

    T-4.250-922 REV-A Page 6

    3.9 Grouting 100% T-4.234.545

    DEP34.19.20.31;

    T.13.376.358 ;Manufactures Instruction

    QCI GAM-QCR-QAC-GTL-025 I I I

    3.10 Jack screw removal 100% T-4.250.945 DEP 31.29.00.10 Vendor

    specification,

    QCI GAM-QCR-QAC-GTL-120 I I S

    3.11 Temporary earthing 100% T-4.250.945 Approved drawing,

    DEP 31.29.00.10, QCI GAM-QCR-QAC-GTL-120 I I S

    3.12 Anchor bolts Tightening after

    grouting(FSI) 100% T-4.250.945; T.13.377.360E

    Approved drawing, DEP 31.29.00.10,

    QCI GAM-QCR-QAC-GTL-120 H I S

    3.13 Flanges parallelism (FSI) 100% T-4.250.945; T-4.250.936;

    T.13.377.360E

    Approved drawing, DEP 31.29.00.10 DEP

    31.38.01.11;T.13.376.815E QCI

    GAM-QCR-QAC-GTL-120 GAM-QCR-QAC-GTL-058

    H I I

    3.14

    All piping installation,

    alignment, & connection

    without any objectionable load

    100% T-4.250.936

    Approved drawing,

    DEP 31.29.00.10, DEP 31.38.01.11;T.13.376.815E

    QCI GAM-QCR-QAC-GTL-120 H S S

    3.15 Cold alignment & levelling

    rechecking(FSI) 100% T-4.250.936; T.13.377.360E

    Approved drawing,

    DEP 31.29.00.10, DEP 61.10.08.11; T.13.377.455E

    Vendor specification

    QCI GAM-QCR-QAC-GTL-120 H I I

    3.16 Coupling Installation check 100% T-4.250.936

    Approved drawing, DEP 31.29.00.10; DEP

    31.38.01.11;T.13.376.815E;DEP 31.29.00.36

    QCI GAM-QCR-QAC-GTL-132 I I I

  • QSGTL PEARL PROJECT C2 ASU Construction Works

    ITP NO: GAM-ITP-QAC-GTL-035

    ITP FOR INSTALLATION OF PUMPS (FSI)

    DATE: 21.10.08-REV.E

    S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

    I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

    Item Activity Test

    Frequency Reference Document Acceptance Criteria

    Responsible Party

    Verifying Documents S X C A

    T-4.250-922 REV-A Page 7

    3.17 Mechanical seal/packing

    installation check(FSI) 100% T-4.250.945; T.13.377.360E

    Approved drawing,

    DEP 31.29.00.10, DEP 61.10.08.11; T.13.377.455E

    Vendor specification

    QCI GAM-QCR-QAC-GTL-120 I I I

    3.18 Cleaning, flushing and oil

    filling(FSI) 100% T-4.250.930;T.13.377.360E

    DEP 31.29.00.10, DEP 70.10.80.11, DEP

    61.10.08.11;T.13.377.455E

    Vendor specification,

    QCI GAM-QCR-QAC-GTL-120 GAM-QCR-QAC-GTL-070

    H H I

    3.19

    Temporary suction strainers

    installation check

    100% T-4.250.936; T-4.250.945

    Approved drawing, DEP 31.29.00.10 DEP

    31.38.01.11;T.13.376.815E

    QCI GAM-QCR-QAC-GTL-120 I I S

    3.20 Equipment if any damage 100% T-4.251.035 - QCI GAM-QCR-QAC-GTL-127 I I R

    4.0 FINAL INSPECTION

    4.1 Final alignment(FSI) 100% T-4.250.945:T.13.377.360E Approved drawings,DEP

    31.29.00.10 QCI GAM-QCR-QAC-GTL-115 H I I

    4.2

    Checking and recording of

    distance between shaft ends

    and/or between hubs

    100% T-4.250.945 DEP 61.10.08.11 Approved drawings, DEP 31.29.00.10

    Sec 4.20.9 QCI GAM-QCR-QAC-GTL-120 I I S

    4.3 Shaft turning freely by hand 100% T-4.250.945 DEP 61.10.08.11;

    T.13.377.455EApproved drawings, DEP 31.29.00.10

    QCI GAM-QCR-QAC-GTL-120 I I S

  • QSGTL PEARL PROJECT C2 ASU Construction Works

    ITP NO: GAM-ITP-QAC-GTL-035

    ITP FOR INSTALLATION OF PUMPS (FSI)

    DATE: 21.10.08-REV.E

    S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

    I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

    Item Activity Test

    Frequency Reference Document Acceptance Criteria

    Responsible Party

    Verifying Documents S X C A

    T-4.250-922 REV-A Page 8

    4.4

    Cleanliness check for

    equipment and associated

    system(FSI)

    100% T-4.250.930;T.13.377.360E

    Vendor specifications

    DEP 61.10.08.11Approved drawings, DEP 31.29.00.10

    DEP 70.10.80.11

    QCI GAM-QCR-QAC-GTL-120 GAM-QCR-QAC-GTL-070

    H I I

    4.5 Verification of auxiliary system

    completion 100% T-4.250.945

    Vendor specifications Approved drawings, DEP

    31.29.00.10

    DEP 61.10.08.11

    QCI GAM-QCR-QAC-GTL-120 I I S

    4.6 Verification of piping pressure test acceptance Prior to final alignment(FSI)

    100% T-4.250.945; T-4.250.908

    T.13.377.360E Approved drawing DEP

    31.38.01.11;T.13.376.815E QCI GAM-QCR-QAC-GTL-065 H H W

    4.7 Installation of accessories &

    coupling guard 100% T-4.250.945

    Vendor specifications DEP

    61.10.08.11;T.13.377.455E

    Approved drawings, DEP 31.29.00.10

    QCI GAM-QCR-QAC-GTL-120 I I S

    4.8 General Punch List(Clearing) 100% T-4.250.945 - QCI GAM-QCR-QAC-GTL-128 H H R

    4.9 Final Equipment box up 100% T-4.250.945

    -

    QCI GAM-QCR-QAC-GTL-133 H H S

    4.10 Installation Completion and

    sign-off quality records 100% T-4.250.945 T.13.377.555G QCI ALL REPORTS H H R

  • C2-ASU PROJECT GAMA QATAR

    Form No: GAM-QCR-QAC-GTL-025 Inspection Gr.:

    ITP No.: Laboratory:

    GROUT POUR CARD(PRE/POST POUR)

    Record No: Date:

    TAG NO.: LOCATION: DESCRIPTION: DRAWING: TYPE OF GROUT: QUANTITY OF GROUT:

    GAMA/T Const. GAMA/T - QC CONTRACTOR COMPANY(*) REMARKS Item

    No.

    TYPE OF ACTIVITY Signature Date Signature Date Signature Date Signature Date 1.0 Setting Out 2.0 Concrete Surface Preparation 3.0 Equipment / Surface Alignment 4.0 Formworks 5.0 Isolation Joint 6.0 Metal Surface Preparation 7.0 Mixing / Placing / Finishing of Grout (1) 8.0 Curing of Grout (1) 9.0 Removal of Shims

    10.0 Mixing / Placing / Finishing of Grout (2) 11.0 Curing of Grout (2) 12.0 Sealant to Isolation Joint 13.0 Final Inspection Remarks:

    Full Name/Signature/Date GAMA QATAR CONTRACTOR COMPANY

  • GAM-QCR-QAC-GTL-041

    C2 ASU PEARL GTL PROJECT RASLAFFAN INDUSTRIAL CITY

    BOLT TIGHTENING INSPECTION REPORT

    Subcontract Ref.: Report No.:

    Item Description: Inspection Date: Item Location / Area: Test Code No.:

    Subsystem: ITP No.:

    Ref. DWG / Docs:

    Used Measuring and test equipment ref. (if applicable):

    INSPECTIONS Bolting Item No/Spool

    No Mark No./Joint No

    Grade Size Bolt Tightening (Torque Value)

    Inspectors Signature

    ORGANIZATIONS DATE NAME SIGNATURE

    THIRD PARTY REP.

    GAMA REP.

    LINDE REP.

    Acce

    pted

    By

    QSGTL OR its PMC REP.

  • GAM-QCR-QAC-GTL-058

    C2 ASU PEARL GTL PROJECT RASLAFFAN INDUSTRIAL CITY

    FLANGE ALIGNMENT INSPECTION REPORT

    Subcontract Ref.: Report No.:

    Item Description: Inspection Date: Item Location / Area: Test Code No.:

    Subsystem: ITP No.:

    Ref. DWG / Docs:

    Used Measuring and test equipment ref. (if applicable):

    INSPECTIONS Item No/Spool

    No Mark No./Joint No Face Distance Face parallelism Centreline offset Inspectors

    Signature

    ORGANIZATIONS DATE NAME SIGNATURE

    THIRD PARTY REP.

    GAMA REP.

    LINDE REP.

    Acc

    epte

    d B

    y

    QSGTL OR its PMC REP.

  • Company Project No: Piping Test No:

    PIPING FIELD Project Title: Location Priority System No:

    TEST REPORTS/C Prepared By: Test Media:

    Name: Signature Date: Description Of TestLINDE Acceptance By: Reference Flow Sheets (List All applicable):

    Name: Signature Date:

    Line Number Line SizeDrawing or Isometric

    NumberRev

    (At Time of Test)

    From To Paint CodeInsul. Code

    Equipment Tested Trough:

    WELDING INSPECTION RELEASE, READY FOR TEST Lines/ piping as tabulated above have been tested and found to (All Welding and NDT is complete and per specification and piping is ready for test) supports, valves and components in place except for items nece

    GAMA WELDING Test Witnessed By

    Inspector: Name Signature: Date: GAMA Inspector: Name Signature:

    LINDE Welding LINDE Field

    Inspector: Name Signature: Date:: Engineer: Name Signature:

    QSGTL or its PMC QSGTL or its PMC

    Inspector: Name Signature: Date:: Inspector: Name Signature

    C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITYQQQ AAA TTT AAA RRR

    GAM-QCR-QAC-GTL-065

  • Piping Test No:

    PIPING FIELD TEST REPORT Description of Test (Continuation Sheet)

    Line Number Line SizeDrawing or Isometric

    NumberRev

    (At Time of Test)

    From To Paint CodeInsul. Code

    GAM-QCR-QAC-GTL-065

  • Item Location Area: Isometric No: Report No:

    sub system: Form No:

    GAMA QATAR LINDE QSGTL or its PMC

    Signature Date Signature Date Signature Date

    Cleaning Method

    Inspection method Inspection Result Erection

    C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY CLEANLINESS ACCEPTENCE REPORT

    s

    h

    e

    e

    t

    Cleanliness class Spool

    Sub Contract Ref:

    Item Description: Inspection Date

    Pre Fabrication

    QQQ AAA TTT AAA RRR

    GAM-QCR-QAC-GTL-070

  • C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

    PERIODIC PREVENTIVE MAINTENANCE CHECK

    Subcontract Ref.: Report No. Item Description: Inspection Date: Item Location / Area: Vendor IMOI Ref: Subsystem: Equipt.Tag No Ref. DWG / Documents:

    Used Measuring and test equipment ref. (if applicable): Date of Inspection

    PRESERVATION REQUIREMENTS (ROTATIC EQUIPMENT)

    1.General Inspection-Weather Protection/Painting 2. All openings sealed including Motor junction Box. 3. All Mechanical surfaces protected against rust. 4.Check Nitrogen Pressure 5.Anchor bolts/shims covered with grease

    6.Rotate all shafts,pulleys,lubricators by 21/4 turns

    7.Check oil levels of-bearing housing, gear/crank casing, tanks 8.Check for water at drain points

    9.Flange faces-protection denso tape & dust blinds in place

    ORGANIZATIONS DATE NAME SIGNATURE

    THIRD PARTY REP.

    GAMA REP.

    LINDE REP.

    A

    c

    c

    e

    p

    t

    e

    d

    B

    y

    QSGTL REP. GAM-QCR-QAC-GTL-073

    QQQ AAA TTT AAA RRR

  • C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

    INITIAL STORAGE AND PRESERVATION CHECK

    Subcontract Ref.: Report No. 001 RFI NO : 1850 Item Description: HEX BOX FC21 Inspection Date: 08.06.08 Item Location / Area: COLD BOX - FC Vendor IMOI Ref: Subsystem: Equipt.Tag No Ref. DWG / Documents: T.4.115.028 , T.4.250.501

    Used Measuring and test equipment ref. (if applicable): Signature PRESERVATION REQUIREMENTS (STATIC EQUIPMENT)

    GAMA LINDE QSGTL or its PMC

    1. Check the name plate is installed and legible.

    2.Check for protective covers on all the openings 3.Ensure that dessicant is installed and properly sealed

    4.check for moisture present 5.check nozzle flange face is acceptable

    6.check for rust preventive coating on all exposed surfaces

    7.check that internal and accessories storage is acceptable

    8.Equipment low point drains shall be opened and checked for water ` 9. Check for no welding permitted signs stenciled at conspicuous location.

    10. Check that test holes in reinforcement plates are open and greased. 11. Check purge pressure and re-purge if required.

    12. Check surface for any transit damage and paint removal. Carry out touch up if required.

    ORGANIZATIONS DATE NAME SIGNATURE

    GAMA REP.

    LINDE REP.

    QSGTL REP.

    QQQ AAA TTT AAA RRR

    GAM-QCR-QAC-GTL-074

  • C2 ASU PEARL GTL PROJECT

    RAS LAFFAN INDUSTRIAL CITY

    GAM-QCR-QAC-GTL-080

    EQUIPMENT RECEIPT CHECK SHEET

    ITEM No: PO No: REQ No:

    UNIT No: MANUFACTURER :

    ITEMS TO BE CHECKED INSPECTOR

    INITIAL REMARKS

    1 Name Plate

    2 Preparation and painting

    3 Desiccant installed

    4 Moisture present

    5 Nozzle flange faces acceptable

    6 Temporary nozzle protection acceptable

    7 Internals and accessories complete and storage acceptable

    8 Purge - pressure:

    Purge monitoring date: Pressure

    Date of initial inspection:

    Name and signature of Inspector:

  • Report No:

    FOUNDATION INSPECTION REPORT Date:

    PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

    Tag No: Drg. No:

    Area: Unit: Plot Plan:

    ELEVATION 0 90 180 270 REQUIRED ACTUAL DEVIATION TOLERANCE REMARKS

    ORIENTATION ACCEPTED REJECTED POCKET CLEANING ACCEPTED REJECTED

    REQUIRED ACTUAL DEVIATION TOLERANCE REMARKS

    NO. OF ANCHOR BOLTS ANCHOR BOLT DIA ANCHOR BOLT LENGTH FOUNDATION POCKET POCKET DEPTH

    FOUNDATION CHIPPING REQUIRED NOT REQUIRED IF REQUIRED THICKNESS

    NOTE:

    THE ABOVE MENTIONED FOUNDATION IS ACCEPTED AND RELEASED FOR ERECTION ACTIVITIES

    GAMA LINDE QSGTL or its PMC Name

    Sign

    Date GAM-QCR-QAC-GTL-113

  • Report No:

    EQUIPMENT LEVELLING & ALIGNMENT REPORT Date:

    PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

    Tag No: Manufacturer: Drg. No:

    Equip. Description

    No. of reading Orientation Elevation Plumpness Tolerance Remarks

    ORIENTATION : ACCEPTED REJECTED

    LEVELLING REQUIRED ACTUAL ACC REJECTED

    GRADIENT / SLOPE REQUIRED

    ACTUAL ACC REJECTED

    GAM-QCR-QAC-GTL-115 PAGE 1 OF 2

  • REMARKS: ..

    GAMA LINDE QSGTL or its PMC

    Name

    Sign

    Date

    GAM-QCR-QAC-GTL-115 PAGE 2 OF 2

  • GAM-QCR-QAC-GTL-116 PAGE 1 OF 2

    EQUIPMENT- SETTLEMENT MONITORING

    REPORT NO: DATE:

    PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

    AREA:

    ITEM NO:

    WEIGHT:

    NAME:

    PLANNED LEVEL/DIFFERENCE PLUMB ORIENTATION SIGN DATE

    LEVEL 0 90 180 270 BOTTOM MIDDLE TOP A B C D TCM TSKJN

    180 270

    TOLERANCE

    LEVEL: : _________________ PLUMB: : _________________ ORIENTATION:_________________

  • GAM-QCR-QAC-GTL-116 PAGE 2 OF 2

    THE SETTLEMENT OF THE ABOVE EQUIPMENT HAS BEEN SATISFACTORILY COMPLETED IN ACCORDANCE WITH THE DRAWINGS AND SPECIFICATIONS (PAINTING AND INSTALLATION EXCEPTION). REMARKS: ---------------------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------------------------------------

    ORGANIZATIONS NAME DATE SIGNATURE

    GAMA

    LINDE

    QSGTL or its PMC

  • C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY PUMP INSTALLATION PROCESS SHEET

    Item No: Report No: Item Description: Date: Drawing No: Area:

    QQQ AAA TTT AAA RRR

    Signature & Date Item

    No Description Gama Linde QSGTL

    1. Foundation complete, Level & Accepted. 2. Pump & driver set 3. Base anchor bolts tight 4. Grouted 5. Coupling set screws tight & jacking screws removed 6. Piping connections complete with no objectionable loads or

    strains on the flanges

    7. Verify piping pressure test acceptance before final alignment 8. Coupling check 9. Rotate driver & pump with coupling open 10. Alignment complete 11. Jacking screws removed 12. Mechanical seals or packing installed 13. Shafts turn freely, by hand 14. Coupling lubed & closed 15. Accessories Installed & Ready for service, guards Vents, Drains,

    sample connection, strainers, etc.)

    16. Oil rings in & free 17. Auxiliary system complete (i.e. seal flush, water cooling, etc.) 18. Temporary suction screens in place 19. Cleanliness checked 20. Coupling guard secure Remarks:

    The Installation of the above compressor has been satisfactorily completed in accordance with the Drawings & Specifications ORGANIZATIONS DATE NAME SIGNATURE GAMA QATAR REP

    LINDE REP

    QSGTL REP

    GAM-QCR-QAC-GTL-120

  • PROJECT: C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

    Originator Date of observation:

    Discipline:

    Location / Area:

    Unit No :

    SYSTEM NUMBER:

    Drawing / Specification Numbers Description of Discrepancy/Observation (Be specific, events, time, date, location, etc :)

    Corrective Action:

    Originator: Name: _____________________________Signature: _____________________Date: ________________ NCR Required YES NO (Circle one) CTQ to Contractor Required YES NO (Circle one) Remarks if any: Site Engineer: Name: _______________________ Signature: ________________ Date: ______________ QA/QC Manager: Name: _________________________ Signature: _______________ Date: ______________ Discrepancy Corrected/Remarks: GAMA Representative: Name: ____________________ Signature: ______________ Date: ________________ Close-out of Corrective Action - Remarks: NCR No.: ___________________ CTQ No: ______________ Site Engineer: Name: ___________________ Signature: __________________ Date: ___________ DISTRIBUTION (Original QA/QC file)

    QA/QC Manager Site Manager

    Site Engineer Project Manager

    Construction Manager Originator GAM-QCR-QAC-GTL-127

    REPORT NO.:

    SITE INSPECTION REPORT

    DATE:

  • Report No:Inspection Date:SYSTEM NUMBER:

    TAG NUMBER:

    LOOP FOLDER:

    (A,B,C,D,E) (X,Y,Z)

    GAMA REP

    LINDE REP

    QSGTL or its PMC

    SIGNATURE

    DESCRIPTION OF WORK QSGTL or its PMCGAMA LINDE

    COMPLETED(Date/Initials)

    DATE NAME

    Ref Dwg/Documents:

    C2 ASU PEARL GTL PROJECT

    GENERAL PUNCH LIST

    RAS LAFFAN INDUSTRIAL CITY

    ITEM NO ISO or DWG NUMBER

    EQUIPMENT CIVIL STRUCTURAL PAINTING INSULATION

    Sub contractor Ref:Item Description:Item Location / Area:

    PRIORITY/ CATEGORY

    Sub System:

    ORGANIZATIONS

    AC

    CE

    BTE

    D B

    Y

    WILL BE TRANSFERRED TO THE MECHANICAL COMPLETION PUNCH LISTALL PRIORITY A ITEMS SHOWN ABOVE HAVE BEEN VERIFIED AND ARE COMPLETED .INCOMPLETE PRIORITY B ITEMS

    CATEGORY X: CONSTRUCTION GROUP IS RESPONSIBLE FOR COMPLETION OF ITEM. CATEGORY Y: ENGINEERING INPUT IS REQUIRED FOR COMPLETION OF ITEM. CATEGORY Z: COMMISSIONING GROUP IS RESPONSIBLE FOR COMPLETION OF ITEM.

    PRIORITY A : ITEMS SHALL BE COMPLETED BEFORE MECHANICAL COMPLETION (MC)PRIORITY B : ITEMS MAY BE COMPLETED AFTER MCPRIORITY C : ITEMS WILL BE COMPLETED BEFORE SYSTEM RFSU (READY FOR START UP UNIT) IS ACHIEVEDPRIORITY D : ITEMS SHALL BE COMPLETED BEFORE RFSU IS ACHIEVEDPRIORITY E : ITEMS SHALL BE COMPLETED BEFORE ACCEPTENCE IS ACHIEVED

    QQQ AAA TTT AAA RRR

    GAM-QCR-QAC-GTL-128

  • C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

    MECHANICAL EQUIPMENT ALIGNMENT REPORT

    ITEM NO REPORT NO

    COUPLING MANUFACTURER DATE:

    COUPLING TYPE

    AREA

    UNIT NO COUPLING GAP

    PRELIMINARY ALIGNMENT (BEFORE PIPING CONNECTED):

    DRIVER DRIVEN

    AXIAL TOTAL DIAL INDICATOR READINGS

    DATE: TIME: TEMP:

    SIGNED : GAMA NAME DATE:

    SIGNED : LINDE NAME DATE:

    SIGNED : QSGTL or its PMC NAME DATE:

    COLD ALIGNMENT (AFTER PIPING CONNECTED) :

    DRIVER DRIVEN

    AXIAL TOTAL DIAL INDICATOR READINGS

    DATE: TIME: TEMP:

    SIGNED : GAMA NAME DATE:

    SIGNED : LINDE NAME DATE:

    SIGNED : QSGTL or its PMC NAME DATE:

    GAM-QCR-QAC-GTL-132

    QQQ AAA TT AAA RRRT

  • C2 ASU PEARL GTL PROJECT

    RAS LAFFAN INDUSTRIAL CITY

    Report No: Date: Area:

    Equipment Box-Up Acceptance Sheet

    QQQ AAA TTT AAA RRR

    It is hereby certified that the Equipment referenced has been mechanically completed in accordance with Drawings, Specifications, Inspection and Test Records. The referenced Equipment is ready for box-up. Equipment No

    Equipment Designation

    Vendor / Manufacturer

    PID No

    C h e c k l i s t Accepted

    GAMA Accepted VENDOR

    Accepted LINDE

    Accepted QSGTL

    1 Name Plate, CE-marking (if applicable)

    2 Internals installed 3 Internal piping installed

    4 Fillings completed 5 Refractory completed

    6 Internal transport protection removed

    7 Equipment internally clean and dry

    8 Nozzles / manholes closed acc. drawing

    9 Specified blind flanges installed

    10 Specified nozzle gaskets installed

    11 Specified bolts and nuts installed

    12 Specified torques applied

    13 Bolts lubricated (covers, manholes)

    14

    Remarks /

    ORGANIZATIONS

    NAME

    DATE

    SIGNATURE

    GAMA

    VENDOR

    LINDE

    QSGTL or its PMC

    GAM-QCR-QAC-GTL-133

    ITP FOR PUMPS.pdf116-EQUIPMENT - SETTLEMENT MONITORING.pdfLEVEL/DIFFERENCEPLUMBORIENTATIONSIGNTOLERANCE

    127-SITE INSPECTION REPORT.pdfSITE INSPECTION REPORTOriginatorDD

    132-Mechanical Equipment Alignment Report.pdfTOTAL DIAL INDICATOR READINGSDRIVERDRIVENTOTAL DIAL INDICATOR READINGS


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