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04_NWCG_Defining the Warehouse Layout

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Lesson 4: Cache Layout
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Page 1: 04_NWCG_Defining the Warehouse Layout

Lesson 4: Cache Layout

Page 2: 04_NWCG_Defining the Warehouse Layout

Copyright 2002 Sterling Commerce, Inc. All rights reserved.2

Objectives

After completing this unit, you should be able to:– Identify the physical attributes of a warehouse– Define location size codes, location storage codes, and

velocity codes– Define locations, zones, and dedicated locations– Define equipment– Caches are defined by a system-wide template, but users

should know the terms used here

Page 3: 04_NWCG_Defining the Warehouse Layout

Copyright 2002 Sterling Commerce, Inc. All rights reserved.3

Warehouse Layout

Defines the physical layout and related attributes of a warehouseWarehouse layout includes:

– Zones– Locations– Equipment– Stations

Page 4: 04_NWCG_Defining the Warehouse Layout

Copyright 2002 Sterling Commerce, Inc. All rights reserved.4

Zones

A Zone ID used to represent a group of locations that share common properties (refurb zone, shipping zone, returns zone)

Used to manage product flows into and out of groups of locationsUsed to determine users’ work assignments in the CacheMay represent a physical area within a Cache A location can belong to only one Zone

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Copyright 2002 Sterling Commerce, Inc. All rights reserved.5

What is a Location?

A Location ID is given to a space in a Cache where inventory is placed for any length of time

Always associated with a zone and a CachePrimary mechanism used for tracking and processing inventory as

it is received, stored, retrieved, and shippedExample Locations:

– “STOR1-01020401” = at Aisle 1, Bay 2, Level 4 Bin 1– “RECEIVE-1” = Receiving Dock 1– “V1-000001” = Value Added Services Station 1

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Copyright 2002 Sterling Commerce, Inc. All rights reserved.6

Location Size Codes

Define the capacity of a location in terms of the quantity of the item that will fit into the location.

Example Location Size Code:– Q300 = Max quantity of 300

Page 7: 04_NWCG_Defining the Warehouse Layout

Copyright 2002 Sterling Commerce, Inc. All rights reserved.7

Location Inventory Capacity

The carrying capacity of a bin as measured by the actual number of pieces located within

• This is the actual model used when collecting warehouse data

Page 8: 04_NWCG_Defining the Warehouse Layout

Copyright 2002 Sterling Commerce, Inc. All rights reserved.8

Defining Zones

Page 9: 04_NWCG_Defining the Warehouse Layout

Copyright 2002 Sterling Commerce, Inc. All rights reserved.9

Other Zone Attributes

Indicate whether status transitions should take place when the inventory is placed in locations within a Zone

Indicate the preferences for executing tasks in a Zone

Page 10: 04_NWCG_Defining the Warehouse Layout

Copyright 2002 Sterling Commerce, Inc. All rights reserved.10

Creating a Location

A

B

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Copyright 2002 Sterling Commerce, Inc. All rights reserved.11

Defining a Dedicated Location

A dedicated location refers to a location that is reserved to a specific– Item / PC / UOM– You may use the dedicated location set-up to dedicate a

location:For an itemTo assign an item to an existing locationRemove an existing dedication

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Copyright 2002 Sterling Commerce, Inc. All rights reserved.12

Non-dedicated Location

A non-dedicated location refers to a location that is notdedicated to a specific Item/PC/UOM• Those locations that are not dedicated to an item need

to be frozen for both pick and put-away sequencing.• It can be changed, in the configurator, from a frozen

location to a dedicated location, if desired, if an item is eventually dedicated to that location

Another option is an overflow zone• Zone set up and dedicated to putaway of items that

otherwise would be placed into an undedicated location.

Page 13: 04_NWCG_Defining the Warehouse Layout

Copyright 2002 Sterling Commerce, Inc. All rights reserved.13

Inventory Consolidation

The act of consolidating like items into as few as possible storage locations

• Resulting in optimum performance of the application and scan devices.

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Copyright 2002 Sterling Commerce, Inc. All rights reserved.14

Stations

A physical location that is used as a work space in order to perform a specific activity or a group of activities

A Station is unique for a NodeUsed by Yantra for:

– Creating tasks– Recording location where work is being performed– Associating devices that may be used at the station level

Examples:– Receiving Station– Ship/Sort Location – Value Added Services Station

Kitting, De-Kitting, and Refurbishment

Page 15: 04_NWCG_Defining the Warehouse Layout

Copyright 2002 Sterling Commerce, Inc. All rights reserved.15

Creating a Device Type

A device is a piece of equipment used to capture data or printExamples:

– Mobile Terminal– Weigh Scales– Label Printer

Page 16: 04_NWCG_Defining the Warehouse Layout

Copyright 2002 Sterling Commerce, Inc. All rights reserved.16

Lesson 4 Summary

In this lesson, you should have learned:– To configure the layout of a warehouse using the

Warehouse Management application menu– Zone represents a group of locations that share common

properties– Location identifier given to space in a Node where inventory

may be placed for any length of time– Equipment defines a vehicle or piece of machinery used to

perform a processing activities such as receive, move, pick, pack, or ship within a Node

– Device is a piece of equipment used to capture data or print in a Node

Page 17: 04_NWCG_Defining the Warehouse Layout

Copyright 2002 Sterling Commerce, Inc. All rights reserved.17

Questions?


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