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06. Customer Documentation Extinguisher Type E-HRD

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    Operating Manual HRD-Suppressor Type E Seite 1

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    Rev. 4.0 IEP, Nov. 2014

    HRD-SuppressorType E

    Operating Manual

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    Operating Manual HRD-Suppressor Type E Page 2

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    Rev. 4.0 IEP, Nov. 2014

    Content

    1. INTRODUCTION ..................................................................................................... ......................................... 3

    1.1 INFORMATION ON THE OPERATING MANUAL............................................................................................. ........ 3

    1.2 ADDITIONAL PROVISIONS........................................................ .............................................................. ........... 3

    2. SAFETY ..................................................................................... .............................................................. ........... 4

    2.1 SAFETY INFORMATION IN THIS OPERATING MANUAL............................................... ......................................... 42.2 PROPER USE,OPERATING CONDITION................................................................................................................ 4

    2.2.1 Preconditions ................................................................................................ ......................................... 4

    2.2.2 Correct handling ..................................... ................................................................. .............................. 4

    2.3 TRANSPORT,STORAGE................................................................................................................... ................... 6

    2.4 AUTHORIZED USERS.......................................... ................................................................. .............................. 7

    2.5 SAFETY PROVISIONS,PROTECTIVE MEASURES................................... ............................................................... 8

    2.5.1 Preventive measures for operational safety ............................................................. .............................. 8

    2.5.2 Detecting faults ........................................................................................................ .............................. 8

    2.5.3 Preventing consequential damage after faults ......................................................... .............................. 9

    2.6 INFORMATION ON EFFECT TO THE ENVIRONMENT AND DISPOSAL............................ ......................................... 9

    2.7

    APPLICABLE STANDARDS AND DIRECTIVES............................. ................................................................. ...... 102.7.1 ATEX 95 Directive 94/9/EC for equipment and protective systems intended for the use in potentially

    explosive atmospheres.......................................................................................................... ............................ 10

    2.7.2 Pressure Equipment Directive 99/36/EG (TPED).................................................... ............................ 10

    2.7.3 Pressure Equipment Directive 2010/35/EU (TPED) ........................................................... ................. 10

    2.7.4 Explosives for Civil Uses, Directive 93/15/EEC ................................................................ .................. 11

    3. APPLICATION DESCRIPTION....................................................... ............................................................. 11

    3.1 OVERVIEW......................................................... ................................................................. ............................ 11

    3.2 PRINCIPLE AND METHOD OF FUNCTIONING OF THE EHRD-SUPPRESSOR......................................................... 11

    3.3 FIGURE OF EHRD-SUPPRESSOR IN A PERSPECTIVE VIEW............................. .................................................. 12

    3.3.1 Composition drawing of the 3- EHRD-suppressor ........................................................... ................. 12

    3.3.2 Composition drawing of the 5- EHRD-suppressor ........................................................... ................. 13

    3.4

    SHIPMENT VARIANTS HRDSUPPRESSOR................................................................................................ ........ 14

    4. MAINTENANCE INTERVALS AND TESTING TERM ........................................................... ................. 15

    4.1 MAINTENANCE AND INSPECTION.................................................................. .................................................. 15

    4.2 TESTING OF THE SUPPRESSOR............................................................. ............................................................ 16

    4.3 DECOMMISSIONING AND REMOVAL.............................................................. .................................................. 16

    4.4 UNINSTALLING ACTIVATED (UNPRESSURIZED)EXTINGUISHING AGENT CONTAINERS..................................... 16

    5. TECHNICAL DATA ............................................................................................................ ............................ 17

    6. CONTACT ................................................................................................................. ....................................... 18

    7. REVISION STATUS ................................................................................................. ....................................... 18

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    Operating Manual HRD-Suppressor Type E Page 3

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    Rev. 4.0 IEP, Nov. 2014

    1. Introduction

    1.1 Information on the operating manual

    This operating manual contains all the information that is required for the HRD-suppressor

    type E. (High Rate Discharge - Extinguisher TypeExplosives valve opening)The operating manual provides you with basic information on safety, the system, assembly,installation, commissioning, normal operations, fault treatment, service, regular mainte-nance, transport and storage of the individual components.

    The depth of information of the operating manual for users is aimed at the customer'strained operator or installation technician.

    The operating manual cannot take account of all variants for use. Accordingly, the operat-ing manual contains only the information required for standard applications and the appro-priate installation.

    Please read all the safety information carefully in the interests of your own safety, that ofyour employees and to safeguard the equipment itself.

    Special knowledge is required for certain work: the qualifications of those carrying out thiswork must conform to the degree of difficulty of this work, see chapter 2.4 "Authorisedusers".

    1.2 Additional provisions

    In the case of special applications IEP Technologies GmbH or its local agents will provideyou with appropriate support.

    The contents of the operating manual are not part of a prior or existing agreement, under-taking or legal relationship and are not intended to alter this. All obligations of IEP Tech-nologies GmbH arise from the respective contract of sale or the valid confirmation of orderwhich also contain the complete and exclusively valid warranty provisions. These contrac-tual terms and conditions are not extended by the operating manual.

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    Customer operating manual HRD-suppressor Type E Page 4

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    2. Safety

    2.1 Safety information in this operating manual

    This operating manual contains the following symbols as safety information for users. Youcan find them in the chapters at the places where this information is required. Always readand comply with the safety information, in particular the warnings.

    WARNINGFAILURE TO WARNINGS MAY RESULT IN PERSONAL INJURY OR DEATHBY NOT PROPERLY OPERATING EQUIPMENT PARTS.

    CautionFAILURE TO CAUTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT

    OR IN THE EQUIPMENT NOT OPERATING CORRECTLY.

    InformationContains for customer important additional information regarding the system orequipment parts and offers continuing hints.

    2.2 Proper use, operating condition

    The EHRD-suppressor must be operated in the manner stipulated by the manufacturer.

    2.2.1 Precon dit io ns

    It is presupposed that system planning, assembly, installation, commissioning,maintenance and repair work will be carried out by personnel who have been ade-quately trained and that the work is checked by responsible skilled workers.

    InformationSee the definition Authorized users(chapter 2.4).

    2.2.2 Correct hand l ing

    The responsible skilled workers must ensure in particular that

    all system parts are used for the purpose provided,

    use conforms to the technical data and to the data on permitted use, the assembly,connection, ambient and operating conditions (see the project documents, the rat-ings plate and the documents supplied),

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    Customer operating manual HRD-suppressor Type E Page 5

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    general assembly and safety provisions are complied with,

    all actions are in accordance with the local, plant-specific situation, the dangerscaused by operations and with operational provisions,

    all tools and lifting and transport equipment are used correctly,

    system parts which do not show a degree of protection on delivery are fused on sitewith effective protective devices, and that sufficient safety guards and personalsafety apparatus are available and used by employees.

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    Customer operating manual HRD-suppressor Type E Page 6

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    2.3 Transport, storage

    InformationSee chapter 2.5 as well for information on transport and storage.

    CautionTHE EHRD-SUPPRESSOR IS A PRESSURIZED DEVICE AND REQUIRESTHEREFORE CAREFUL HANDLING DURING ALL WORK AND DURINGTRANSPORT AND STORAGE:

    STORE IN A DRY PLACE.

    TRANSPORT AND STORE IN THE ORIGINAL PACKING ONLY.

    NEVER STORE THE EQUIPMENT OUTSIDE WITHOUT PROTECTION!

    THE INSTRUCTIONS FOR DANGEROUS GOODS OF DIFFERENTTRANSPORTATION HAVE TO BE ACCOUNTED FOR!

    WARNINGWHEN THE SUPPRESSOR IS STORED THE PROTECTIVE PLATE MUST BEIN PLACE.

    Figure 1: EHRD-valve with protective plate in place

    Information

    The HRD Suppressor type E will be delivered complete with the built in releaseunit.Based on studies and tests conducted by the Federal Institute for Materials

    Research and Testing (BAM) and according to the certificate D/BAM-4212/10

    of 24 February 2011, are these HRD Suppressor Type E excluded from objects

    with contained explosives, which are falling under Class 1.

    The HRD Suppressors (pressure vessel filled with powder, compressed nitro-

    gen) are grouped as pressure vessels under hazard group UN1066.

    These extinguishers are equipped with valve heads which are approved to thetechnical rule ATR D 2/11 Type A and are therefore not permitted for airtransport, as long as no additional approval exists from the Federal Aviation

    Agency, short LBA.

    Protective plate

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    Customer operating manual HRD-suppressor Type E Page 7

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    2.4 Authorized users

    Those responsible for safety must ensure that the operation of the explosion protectionsystem in normal condition and alarm or fault condition will be carried out by personnelwho have been adequately trained and that the work is checked by responsible skilled

    workers. Qualified persons are authorised by the person responsible for the safety of em-ployees and the plant to carry out this work because of their vocational training, experience,instruction and their knowledge of the relevant standards, provisions, accident regulationsand plant conditions. It is important that these persons are able to detect and avoid possibledanger in good time. Knowledge of first-aid measures and local rescue apparatus is nec-essary and it is presupposed that:

    the national laws are obeyed;

    these persons know the process flow and are briefed about how to operate the ex-plosion protection system by the project construction manager from IEP Technolo-gies GmbH.

    these persons have read the documentation of IEP Technologies GmbH;

    unqualified persons must not be allowed to work on high-voltage installations;

    unqualified persons must not remain in or work on dangerous system parts;

    installation and commissioning of the suppressor will be carried out by authorizedpersonal. These persons must be qualified according to 201of the explosives lawto store, use and transport explosives and pyrotechnical elements.

    InformationThe qualification to 201of the Explosives Act is not necessary to the HRD-suppressor type E needed with plug connection, as the explosive is already built

    into the valve and the user can connect the trigger unit via the plug contact.

    WARNINGAT THE REPLACEMENT OF ACTIVATED HRD SUPPRESSORS YOU HAVETO NOTE ALSO THAT THE ATTACHED NOZZLE SYSTEM, DEPENDING ONTHE CONDITION, SHALL BE REPAIRED OR EVEN BE REPLACED.IN CASE THE ACTIVATED SYSTEM IS MAINTAINED BY THE OPERATORHIMSELF, IEP TECHNOLOGIES GMBH CANT ASSUME ANY WARRANTY.

    1valid for Germany. Differing national requirements must be observed!

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    Customer operating manual HRD-suppressor Type E Page 8

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    2.5 Safety provisions, protective measures

    2.5.1 Preventive measures for operation al safety

    WARNINGIF THE EHRD-SUPPRESSOR IS USED IN COMBINATION WITH AUTO-MATIC PROCESS CONTROL SYSTEMS, THE OPERATING COMPANYMUST ENSURE THAT FAILURE OR A FAULT OF THE EHRD-SUPPRESSORCANNOT LEAD TO UNACCEPTABLE, DAMAGING OR DANGEROUS OP-ERATING CONDITIONS.

    InformationTo prevent equipment faults, make sure that the prescribed maintenance andinspection work is carried out regularly by qualified and experienced personnel.

    Caution

    IN ADDITION, ALWAYS COMPLY WITH THE GENERAL SAFETY PROVI-SIONS OF THE OVERALL DOCUMENTATION FOR THE EXPLOSION PRO-TECTION SYSTEM.

    CautionIT HAS TO BE ENSURED THAT DURING NORMAL OPERATION

    THE CONNECTION PLUG OF THE HRD VALVE IS NOT UNPLUGGED

    THE PROTECTIVE COVER IS NOT DISCONNECTED

    CautionIT HAS TO BE ENSURED THAT THE INITIAL OPERATION WITH THE OPER-

    ATING ALARM CONTROL IS ONLY PERFORMED BY AUTHORIZED AND EX-PERIENCED PERSONAL.

    CautionIF OUR HRD SUPPRESSORS ARE INSTALLED ON VIBRATING PLANTPARTS, SPECIAL MEASURES ARE REQUIRED!

    2.5.2 Detecting faults

    All changes to normal operations should be regarded as an indication of an impairment ofthe function which should be taken seriously. These include among other things:

    the monitoring devices are triggered (false alarm)

    cylinder pressure < 50 bar

    WARNINGTHE EHRD-SUPPRESSOR IS FILLED WITH NITROGEN UNDER A PRES-SURE OF 60 BAR. THE PROVISIONS OF THE DIRECTIVE 2010/35/EU ANDLOCAL AND NATIONAL REGULATIONS GOVERNING PRESSURISED VES-SELS MUST BE COMPLIED WITH. NON-COMPLIANCE WITH THESE REG-ULATIONS CAN LEAD TO INJURY.

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    Customer operating manual HRD-suppressor Type E Page 9

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    2.5.3 Preventing co nseq uential damage after faults

    To prevent faults which may lead indirectly or directly to injuries to personnel or damageto property the operating company must ensure

    that the responsible maintenance personnel can be notified at any time andas quickly as possible,

    that the maintenance personnel is trained to recognise EHRD-suppressorfaults so that they can react correctly to interrelated failures,

    that switching off does not lead to direct consequential faults.

    2.6 Information on effect to the environment and disposal

    The subassemblies of a triggered, depressurised EHRD-suppressor can beeasily dismantled and so can be easily disposed.

    The subassemblies of a non-triggered EHRD-suppressor can only be per-formed by authorized personal to dispose it properly.

    Individual components of the HRD valve are made of hardened steel. Thepressure vessel is made of steel.

    CautionTHE VALID NATIONAL WASTE DISPOSAL REGULATIONS MUST BE COM-

    PLIED WITH.

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    Customer operating manual HRD-suppressor Type E Page 10

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    2.7 Applicable standards and directives

    2.7.1 ATEX 95 Directive 94/9/EC for equipment and protective systems in-tended for the use in potentially explosive atmospheres

    Device standards and verifications

    For the valve

    EN 50281-1-1:1998 (Electrical apparatus for potentially explosive atmospheres) Component certification for valve SIRA 03 ATEX 9352 X

    The additional requirements of the actual valid directiveEN 61241-1:2004Electrical apparatus for usein the presence of combustible dust - Part 1: Protection by enclosures "tD" to the old directive 58281-1-1:1998 are not relevant for the HRD valve. Therefore IEP Technologies GmbH dont deposit an addendum

    to the responsible notified body SIRA.

    Additional verifications for zone 0/1

    Component certification for cat II 1/2G T6 DNV 2008-OSL-ATEX-21291U

    For the junction box EN 60079-0:2009, EN 60079-1:2007, EN 60079-7:2007, EN 60079-11:2007

    EN 60079-18:2009, EN 60079-31:2009

    Component certification PTB 00 ATEX 1063

    For the adapter type SB474 IEC 60079-0:2007-10, IEC 60079-1:2007-04, IEC 60079-7:2006-07,

    IEC 60079-31:2008

    Component certification IECEx BAS 06.0013X

    System standards and certificates

    EN 1127-1:2011-10 (Explosive atmospheresExplosions protection

    part 1: Basics and Methodology)

    EN14373:2006-01 (Explosions suppression systems)

    EN15089:2009-07 (Explosions isolation systems)

    System certification Explosion Protection System FSA 13 ATEX 1641X

    2.7.2 Press ure Equ ipm ent Directiv e 99/36/EG (TPED)

    45 Litre pressure vessel - EC Type Examination Certificate (Module G)(manufactured up to End of 2011, welded vessels)

    2.7.3 Press ure Equ ipm ent Directi ve 2010/35/EU (TPED)

    5 & 20 Litre pressure vessel - EC Type Examination Certificate

    45 Litre pressure vessel - EC Type Examination Certificate(manufactured from October 2011, seamless vessels)

    3 - / 5 valve - EC Type Examination Certificate BAM-TPED-2014/007regarding ATR 2D/11 Type A (single use only)

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    Customer operating manual HRD-suppressor Type E Page 11

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    2.7.4 Explo siv es for Civi l Uses, Directive 93/15/EEC

    Certification for 3/5line cutting charge no. INERIS 0080.EXP.02.0108BAM-SSC-008

    Certification for detonator no. BAM 0589. EXP. 4397/02

    3. Application description

    3.1 Overview

    The EHRD-valve is a rapid-opening valve which has been developed for use in protectionsystems for explosion suppression and isolation.

    The efficiency of the explosion suppression is based on extremely rapid opening of thevalve in the millisecond range.

    This is achieved using a line cutting charge system mounted onto a bursting disc.

    The suppression cylinder is screwed onto the valve. This is filled with suppressant(KiddEx) and nitrogen at 60 bar. The valve, including the pressure vessel, is thenscrewed (with or without an elbow) onto a mounting flange which is welded to the vesselto be protected.

    3.2 Principle and method of functioning of the EHRD-suppressor

    The suppression cylinder is closed by a locking ring over a bursting disc. Under the burst-

    ing disc the trigger device is located, which consists of a detonator and a line cutting charge.In the case of an explosion, the trigger device is ignited by the control system. Within ca1.5 milliseconds, the bursting disc is cut by the line cutting charge.Because of the effect of the nitrogen pressure (60 bar) in the suppressor, the bursting discis pushed downwards and opens the complete flow cross section for the suppressant. Thesuppressant in the cylinder is spread optimal using a special nozzle system.

    Industrial process vessels including silos, filters, cyclones, mixers and dryers which con-tain combustible dusts are explosive together with an effective ignition source and oxygen.With an explosion suppression system installed, the explosion flames are extinguished bythe powerful blow of suppressant, and the effect of the explosion is reduced to harmless.

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    Customer operating manual HRD-suppressor Type E Page 12

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    3.3 Figure of EHRD-suppressor in a perspective view

    Figure 2: EHRD-suppressor in perspective view

    3.3.1 Composition drawing of the 3- EHRD-suppresso r

    Figure 3: Composition drawing of the 3- EHRD-suppressor

    Detonator

    Line cutting charge

    Locking ring

    Bursting disc

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    Customer operating manual HRD-suppressor Type E Page 13

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    3.3.2 Composition drawing of the 5- EHRD-suppresso r

    Figure 4: Composition drawing of the 5- EHRD-suppressor

    Figure 5: Assembly of connection box.(Partno. of the complete connection unit: 42-29001-901)

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    Customer operating manual HRD-suppressor Type E Page 14

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    3.4 Shipment Variants HRD suppressor

    The HRD suppressors are always supplied with the actuation device.Each of the three sizes of HRD suppressors are available with two different electricalconnection options.

    The part numbers of the various options can be found below in the tables"Part numbers".Regarding the junction box option, the box must be ordered separately.

    1. HRD suppressor with junction box

    2. HRD suppressor with plug connection

    Part numbers of New HRD suppressors (LMB)

    Type LMB 3 5 l LMB 3 20 l LMB 5 45 l

    for junction box * 42-29033-313 42-29159-213 42-29162-316

    with plug connection 42-29033-315 42-29159-215 42-29162-317

    for zone 1 (Kat.: II 2G), ** 42-29033-314 42-29160-221 42-29162-318

    * The junction box is not included.** The HRD suppressor will be delivered complete with junction box.

    No plug connection possible!

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    Customer operating manual HRD-suppressor Type E Page 15

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    Part Numbers Reconditioned -HRD suppressor (LMB)

    Type

    LMB3 5 L

    with pressurevessel

    140mm,seamless

    vessel

    LMB3-20 Liter,

    with pressurevessel

    245mm,weldedvessel

    LMB3-20 Liter,

    with pressurevessel

    229mm,seamless

    vessel

    LMB5 45 Liter

    with pressurevessel

    323,9mm,weldedvessel

    LMB5 45 Liter

    with pressurevessel

    316mm,seamless

    vessel

    for junction

    box *43-29033-313 43-29159-212 43-29159-213 43-29162-313 43-29162-316

    with plug con-nection

    43-29033-315 43-29159-216 43-29159-215 43-29162-315 43-29162-317

    for zone 1(Kat.: II 2G), **

    43-29033-314 - 43-29160-221 43-29247-113 43-29162-318

    * The junction box is not included.** The HRD suppressor will be delivered complete with junction box.

    No plug connection possible!

    Junction box complete (junction box, adapter, M20 cable gland,M20 blind plug)

    42-29001-901

    Additional cable gland M20 for direct connection to asecond HRD suppressor

    22-42915-254

    Plug connector cable with a cable length of 15m 42-53177-700

    Retrofit kit "plug connector" (without cables! Only to retrofit by tech-

    nicians from the company IEP Technologies GmbH!) 42-29001-905

    4. Maintenance intervals and testing term

    4.1 Maintenance and inspection

    The suppressors are part of an explosion protection system. Maintenance work on thisprotection system must be carried out, depending on the environmental and process con-ditions of the customer installation, at least once a year. Systems that are more exposedmust perform more maintenance and inspections. During these inspections, the suppres-

    sor is checked for damage and pressure loss. The inspections must be carried out by aIEP Technologies GmbHservice engineer or by a IEP Technologies GmbH authorizedperson.

    InformationSee the definition Authorized users(chapter 2.4).

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    Customer operating manual HRD-suppressor Type E Page 16

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    4.2 Testing of the suppressor

    The suppressor Pressure vessel filled with powder, compressed with nitrogen aregrouped under the pressure vessels UN-Nr. 1066.The testing term of the cylinders in accordance to the regulations for dangerous goods is

    max. 10 years.This is also the maximum operating time of the vessel.The maintenance and extension of the test time of the suppressor is performed by a noti-fied body.

    Because oforganisational or plant-specific conditions the maintenance intervals given byan authorized or notified body can also turn out to be shorter.

    4.3 Decommissioning and removal

    Uninstalling the pressurized HRD suppressor must be performed only by IEP Technologies

    GmbH or by authorized professional firm.

    Is the HRD suppressor equipped with a plug connection, it can be dismantled by compe-tent professional staff.

    WARNING

    NOTE THE FOLLOWING SAFETY INSTRUCTIONS

    a) Switch control panel on revision

    b) Verify the Alarm control unit if the respective ignition circuit is switched off, or is dis-charged

    c) Disconnect the ignition circuit via the safety breaker switch of the respective ignition cir-cuit (if equipped)

    d) Disconnect the plug connection on the extinguishant container and attach a shorting plugon it

    e) Dismount the HRD suppressor

    f) Install the Transport protective plate on the HRD extinguishant container(see Section 2.3, Figure 1)

    g) Storage and Transport(see Section 2.3)

    h) Disposing(see section 2.6)

    4.4 Uninstalling activated (unpressurized) extinguishing agent con-tainers

    After triggered explosion protection system it is allowed to deinstall the activated, non-pressurized HRD suppressors by professional personnel of the operator. (see Section2.2.2 "Correct handling)

    http://dict.leo.org/?p=2Ib6..&search=organisationalhttp://dict.leo.org/?p=2Ib6..&search=organisational
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    Customer operating manual HRD-suppressor Type E Page 17

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    www.IEPTechnologies.com

    Rev. 4.0 IEP, Nov. 2014

    5. Technical data

    Type 5 Litre vessel 20 Litre vessel 45 Litre vessel

    Total weight 28 kg 70 kg 125 kg

    Filling quantity 4,4 kg 16 kg 35 kg

    Suppressant KiddEx KiddEx KiddEx

    O pressure 60 bar + 2bar/15C 60 bar + 2bar/15C 60 bar + 2bar/15C

    Flow cross section 3 (75mm) 3 (75mm) 5 (125mm)

    Max. ambient temper-ature

    + 70 C + 70 C + 70 C

    Min. ambient temper-ature

    - 20 C - 20 C - 20 C

    If used in temperatures lower than -20 C, consultation with IEP is required

    Colour RAL3000 (red) RAL3000 (red) RAL3000 (red)

    Trigger deviceDetonator and line

    cutting chargeDetonator and line

    cutting chargeDetonator and line

    cutting charge

    EC Type Examination Certificate Directive 94/9/EC (ATEX 95)

    Component certificationDNV 2008-OSL-ATEX-21291U

    SIRA 03 ATEX 9352 X

    Junction box PTB 00 ATEX 1063

    Adapter M20 for junction box IECEx BAS 06.0013X

    System certification

    - Explosion Protection System FSA 13 ATEX 1641X

    Protective valve II 1/2D T85C IP65 / II 1/2G T6

    Protective junction boxII 2D Ex tb IIIC 85C Db

    II 2G Ex eb IIC T6 Gb

    Protective Adapter SB474

    EX d IIC Ex e IIC Gb

    Ex tb IIIC Db IP66

    (-60C ta +100C)

    Aplication Zone 21, mounting on zone 20Zone 1, mounting on zone 0

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    18/18

    Customer operating manual HRD-suppressor Type E Page 18

    IEP Technologies GmbH

    Kaiserswerther Str. 85c

    D40878 Ratingen

    Telefon +49 (0)2102 5889-0

    Telefax +49 (0)2102 5889-111

    [email protected]

    6. ContactIf you have any questions please contact us at the technical department TB / IEP of thefirm:

    IEP Techno logiesGmbH

    Kaiserswerther Str. 85c40878 Rating en

    Tel: +49 (0)2102/5889-0

    7. Revision StatusRevision: Date: Name: Remark:

    - Mai 2010 CWI Standard information included.

    1.0 KBE November 2012 CWI

    Standard update in Section 2.7,

    Additions in Section 2.4.

    Section 3.4, 4.3 and 4.4 added.

    2.0 IEP September 2013 CWIExchange of Logo & Company NameChapter 2.5.1: Add. note regarding mounting on

    vibrating system parts

    2.1 IEP Februar 2014 GPE Exchange Company Adress

    3.0 IEP March 2014 CWI

    Changing EHRD Valve to directive TPED

    2010/35

    Changing Operation pressure in Filling Pressure

    60Bar + 2Bar /15C

    Additional note reg. exclusion of air traffic

    4.0 IEP November 2014 JEM

    New FSA System certification

    Figure 5 newEN 1127-1:2011-10 new standard


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