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1. CORPORATE INFORMATION Introduction Objective Company Particulars Organisation Chart Director Profile 2. SAFETY & HEALTH Safety & Health Policies 3. COMPANY CAPABILITIES Company Activities Company Experience 4. ASSETS & EQUIPMENTS Tools & Equipments Transports 5. REGISTRATION & LICENSES 6. ATTACHMENTS NCORPORATED CONTENTS
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Page 1: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

1. CORPORATE INFORMATION

Introduction

Objective

Company Particulars

Organisation Chart

Director Profile

2. SAFETY & HEALTH

Safety & Health Policies

3. COMPANY CAPABILITIES

Company Activities

Company Experience

4. ASSETS & EQUIPMENTS

Tools & Equipments

Transports

5. REGISTRATION & LICENSES

6. ATTACHMENTS

NCORPORATED

CONTENTS

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.

INTRODUCTION

Sa Maintenance (M) Sdn Bhd is a Malaysian

Bumiputera Incorporated Company. We offered

specialized services especially in boiler overhaul

and servicing works in mechanical maintenance

to the oil and gas industry, power plants,

petroleum refineries, petrochemical plants

entailing their shutdown, and maintenance

works.

Our growth plan is to constantly strive towards

excellent performance on our services, fulfill the

demand of various industries by setting higher

operation benchmark and stringent quality

control measures to maintain high level

professionalism and adopting a dynamic,

progressive and innovative approach towards

our business.

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DATE OF

INCORPORATED :

20 DISEMBER 2005

COMPANY NAME : SA MAINTENANCE &SERVICES (M)

SDN BHD

REGISTRATION NO : 718754-U

BUSSINESS ADDRESS :

AUTHORIZED CAPITAL :

PAID –UP CAPITAL :

EQUITY STRUCTURE :

NO 206 JALAN RAJAWALI,

FELDA KERTEH 3

23100 PAKA,

DUNGUN,TERENGGANU

RM 500,000.00

RM 500,000.00

MALAYSIAN (BUMIPUTERA 100%)

COMPANY SECRETARY :

(LS BASE SERVICES (TR 0006652 X)

ROHIZAM BINTI HAMZAH

NO 66/44, TAMAN SRI INTAN

JALAN SULTAN OMAR

20300 KUALA TERENGGANU

BANK :

CAWANGAN PAKA,

1) CAWANGAN PAKA,

TERENGGANU

2) CAWANGAN PAKA,

TERENGGANU TERENGGANU

AUDITORS : KUZAIMI & CO

COMPANY

PARTICULARS

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COMPANY

OBJECTIVES

To expand and enhance ourcapabilities

and competencies in providing high

qualityservices in the field of

maintenance, overhaul, servicing,

project EPCC works and Turn Around

works particularlyin the oil & gas and

petrochemicals industries.

To provide job opportunities to local

people.

To looking forward in providing

excellent services and competitive price

in mechanical works and trading

industry.

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BOARD OF DIRECTORS

MANAGING DIRECTOR

MAT SAID MAMAT

COMPANY

SECRETARY

COMPANY STRUCTURE

FINANCE MANAGER

ZAINANI ZAKARIA

PROJ. MANAGEMENT

DIVISION

RUSLINA WATI

PROCUREMENT & TENDER MANAGER

ZAINAL ABIDIN

SALLEH

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MANAGING DIRECTOR

DIRECTOR

PROFILE

MAT SAID BIN MAMAT (64)

Over 40 years experience in the field of mechanical maintenance works,

overhaul, servicing, project EPCC works and Turn Around works particularly in

the oil & gas and petrochemicals industries.

WAKAF TAPAI, TERENGGANU

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SAFETY & HEALTH

• Health, Safety & Enviroment Policy

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SA MAINTENANCE & SERVICES (M) SDN.BHD

POLISI KESELAMATAN, KESIHATAN DAN ALAM SEKITAR

Polisi utama SA Maintenance & Services (M) Sdn.Bhd ( SAMASE ) adalah berusaha mencapai

kecemerlangan dalam semua bidang. SAMASE amat komited untuk mewujudkan persekitaran kerja

yang sihat dan selamat bagi semua pekerja dan pelawat yang berada di persekitaran.

Dalam merealisasikan matlamat tersebut, SAMASE komited dalam :-

Mematuhi segala undang-undang dan peraturan-peraturan yang berkaitan dengan segala aktiviti, proses kerja.

Mengekalkan tata amalan kerja yang baik bagi memastikan keselamatan, kesihatan dan persekitaran berada dalam keadaan terbaik.

Memberi latihan yang sewajarnya kepada semua pekerja yang terlibat Membekalkan alat pelindung diri yang bersesuaian dengan kerja kepada semua pekerja.

Semua pekerja, pelawat dan orang awam mesti mematuhi sepenuhnya polisi ini ketika berada di

dalam kawasan Premis.

Mat Said Bin Mamat Pengarah Urusan 01 Januari 2015

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COMPANY ACTIVITIES• Mechanical Maintenance Services

• Fabrication works

• Piping & Steel Structure

• Supply Skilled Workers

• Trading of spare part items

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COMPANY ACTIVITIES

Mechanical Maintenance Services

Boiler overhaul & servicing works The boiler overhaul and service is our main activities among

others. Apart from overhaul and services, we also have the

capability to do the repair boiler and retubing works.

Heat Exchanger

Unfired Pressure Vessels (UPV)

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Valves overhaul/services

Plant maintenance Modification Works

Turn Around

Fabrication works

Piping and steel structure pre-fabrication will be done at our workshop.

The fabrication will be based on client specification. The quality will be

according to client’s technical specification and all codes, standards,

specifications and statutory regulations referenced therein.

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• Piping Works

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• Structural Works

• Hot & Cold Insulation Our team has experience working in petrochemical plant such as Gas Processing plant, Vinyl Chloride Malaysia, Petronas Ammonia, etc.

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• Re-Engineering & Machining Works

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• Initial Painting & Maintenance Painting

Supply Skilled Workers

Confined Space Entry (NIOSH Certified)

Hole Watcher

General Worker

Fire Watcher (BOMBA & CEFS Certified)

Hydrojetter (NIOSH Certified)

Work Leader

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Trading of spare part items

Supply of oil and gas materials and equipment such as pipe fittings, valves, steam traps, tools, machineries, spare parts, etc.

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REGISTRATION

&

LICENSING

MINISTRY OF FINANCE

PETRONAS

CIDB MALAYSIA

DOSH

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MINISTRY OF FINANCE

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PETRONAS

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CIDB MALAYSIA

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DOSH

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LIST OF TOOLS ,EQUIPMENTS & TRANSPORTS

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LIST OF TOOLS ,EQUIPMENTS & TRANSPORTS

No Description Quantity 1 Transport Forklift 3T - 1 ea Lorry 3T - Hicom 1 ea

2 Hydrotest equipment & accessories Chart Recorder c/w paper chart – Rototherm (0 to 6000 psi) 1 ea Chart Recorder c/w paper chart – Rototherm (0 to 1500 psi) 1 ea Chart Recodrder c/w paper chart – Rototherm (0 to 500 psi) 1 ea Pressure Gauge – Tecsis (0 to 580 psi) 2 ea Pressure Gauge – Ashcroft (0 to 1450 psi) 2 ea Pressure Gauge – Tecsis (0 to 3500 psi) 2 ea Pressure Gauge – Ashcroft (0 to 3700 psi) 2 ea Pressure Gauge – Tecsis (0 to 5800 psi) 2 ea Hand Pump 2 ea Airless Pump 1 ea

3 Confine Space equipment & accessories Explosion proof hand lamp 8 ea Transformer 4 ea 12” Ventilator Fan c/w hose 8 ea Air Line Trolley Draeger Pas Air Pack 1 1 ea Gas Detector MSA Altair 4 in 1 3 ea

4 Lifting tools & accessories 1 lot Chain block AKITA Level block Elephant Looper Shackle Lifting belt Webbing sling

5 Welding tools & accessories Welding Inverter 240/415V GM3000 Murex 2 ea Welding Inverter IT2000 AC/DC ARC 1 ea Junction Box, 4 outlet 4 ea TIG set 4 ea Welding Cables 500A, Australia Proflex 10 rolls Extension wire TRS 70/0.193/3C MPCI 40 rolls Cutting Torch MK250/251 1 ea Air Angle Grinder 4” ATS 1402A 8 ea Air Angle Grinder 4”, Bosch GWS-8-100Z 16 ea Air Angle Grinder 7”, Bosch 4 ea

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Air Angle Sander 4”, Bosch 4 ea Straight Grinder, Bosch GGS-5000L 2 ea Air Die grinder ¼” Puma 2 ea MS Baking Oven Force Arc BM151B 150kg 2 ea Quiver 5 ea

6 Tube Working Tools & Accessories Sugino Tube Expander BK-526 with DM c/w spare roller 1 ea Sugino Tube Expander BK-503 with DM c/w spare roller 1 ea Sugino Drum Mandrel DM-11 for BK Type Tube Expander 1 ea

7 Communication tools Walkie Talkie, Motorola GP-328 IS 16ch UHF 14 ea

8 Fire Safety Preventor 1 lot Fire Extinguisher Fire Water Hose 2” Signage/Signboard

9 Handtools / Powertools 1 lot Spannar Knock Ring Copper Hammer Impact wrench Jig Saw Impact Drill

10 Air Manifold c/w 6 outlets 2 ea 11 Pallet truck 3ton 1 ea 12 Test bench PSV 1 ea 13 Safety harness, c/w carabina, energy absorber, double lanyard large

hook 1 lot

14 Toolbox 1 lot

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COMPANY EXPERIENCES

• COMPANY PROJECTS 5 YEARS ONWARDS

• LIST TERM OF CONTRACT

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LIST OF COMPANY EXPERIENCE

NO DESCRIPTIONS OWNER DATE CLIENTS

1

MECH MAINT-BOILERS (SM5010200): PR#To Fabricate, Supply, Delivery, Installation and Commissioning of Four (4) Units of Steam Condenser (Airfin Fan Cooler)at Gas Processing Plant Santong (GPS), Petronas Gas Bhd. Scope of Work :

Perform engineering, procurement & fabrication of four (4) units of airfin fan coolers with all fixed removable & installation of internal and external components (mounting accessories, fittings &hardware).

To supply manpower & equipment to install at site.

Perform inspection, QA/QC and testing recognized by DOSH.

Perform surface preparation and painting as per PETRONAS Technical Standard for Header Boxes and Hot Dip Galvanizing (HDG) for Bundle Frames.

Provide transportation from the fabrication/assembly location to the work site in PGB premise

Perform blinding and de-blinding activities.

Dismantling of existing airfin fan cooler bay including tube bundles, plenum chambers, fan anddrive systems.

Replace corroded setting plate & bolt and nut as per PGB advice.

Install new sets of tube bundles and reinstallation of existing airfin fan cooler bay including tube bundles, plenum chambers, fan and drive systems.

(Order Number :) (Contract No.: DTC-KTH/PGB-GPU/2016/0151)

SA Maintenance & Services (M) S/B

Sept 2016 Petronas Gas Bhd

Gas Processing Santong (GPS)

2

MECH MAINT-BOILERS (SM5010200): To Perform HRSG A Main Stack Expansion Joint Replacement at Utilities Gebeng Plant (UG), Gebeng, Kuantan, Pahang. Scope of works.

Remove all existing hex bolts

Remove all existing expansion joint bellow

Install new expansion joint bellow

Install new hex bolts (Order Number: 3620275673) (Contract No.: SM4Y160505/6200154645)

SA Maintenance & Services (M) S/B

Sept 2016 Petronas Gas Bhd

Utility Gebeng (UG)

3

METALLIC STRUCTURE/PIPING (SM5090100): # Perform Major GP1 Piping Replacement Provision of manpower, supervision, tools, equipment, materials and consumables to perform Rectification Works of Piping at GPK1, Gas Processsing Plant omplex A, Kertih, Kemaman, Terengganu Darul Iman. Scope of Work :

To fabricate new spool at contractor’s workshop

To remove insulation at existing spool

To remove old pipe spool & install new spool

To perform blasting painting for new pipe spool

To supply manpower & equipment to install pipe spool at site

Perform 100% RT (butt weld) and 100% Visual and Dye Pent (fillet weld) on joint.

To reinstate insulation at the replaced pipe spool

Perform Blind and Deblinding (Order No.: 4120154897) (RFQ No.: 6200160635)

SA Maintenance & Services (M) S/B

Sept 2016 Petronas Gas Bhd,

Gas Processing Kerteh (GPK)

4

HEAT EXCHANGERS, CONDENSERS & COOLER (SM5010400): Tube Bundle Replacement EB234 Stripper Reboiler. Supply (1) one unit of Tube Bundles for Heat Exchanger EB 234 Stripper Reboiler. Scope of Work :

SA Maintenance & Services (M) S/B

August 2016 Petronas Chemicals

MTBE Sdn Bhd.

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Supply (1) one unit of complete tube bundle with all fixed and removable internal (tube sheet, baffles,impingement plate) as per requirements

Fluorocarbon coating or hot dipped galvanized of all B7 bolts for all joint including isolation.

Upgraded version of metal jacketed ring gasket with exceptional of s[iral wound (SW) and ring type joint (RTJ) to comprofile type of gasket including spares.

Supply head cover according to the applicable standard.

Complete inspection, QA/QC and testing requirements, surface preparation and painting (as per PTS 15.20.03).

Transportation from the fabrication to the point of delivery at site.

(Order Number: 4120153731) (RFQ Number.: 6200158119)

5

PRESSURE & UNPRESSURIZED VESSEL (SM5010700): Perform UPV D Servicing To perform complete Mechanical Work of Unfired Pressure Vessels and associate equipment for DOSH inspection at Utilities Kertih, Terengganu Darul Iman. Scope Of Work:

Dearator Head B (C1-2103B)

Dearator Storage Vessel B (V1-2103B) o To perform blinding & de-blinding as per blind list. o To remove insulation for access inspection activities o Open/ dismantle side manways and tray. o To perform tubing internal cleaning using vaccum

cleanin power brushing (ST-2) on parent metal & ST-3 on weldment.

o Prepare and execute repair procedure for DOSH Inspection

Condensate Cooler (E1-2103G)

Condensate Cooler (E1-2103H)

Condensate Cooler (E1-2103I)

Condensate Cooler (E1- 2103J)

Condensate Cooler (E1-2103K)

Condensate Cooler (E1-2103L) o To perform blinding & de-blinding as per blind list. o To remove insulation for access inspection activities o Open/ dismantle side manways and 100% tubes plug. o To perform tubing internal cleaning using hydrojet

10,000 psi and air blowing in tubes. o Prepare and execute repair procedure for DOSH

Inspection (Order Number: 4120153274) (RFQ Number.: 6200158213)

SA Maintenance & Services (M) S/B

August 2016 Petronas Gas Bhd, Utility Kerteh (UK)

6

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-105 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

SA Maintenance & Services (M) S/B

August 2016 Petronas Chemicals Ethylene Sdn Bhd

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Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

(Order Number: 3620268188) (RFQ Number.: 6200092922)

7

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE & STLE F-103 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There are two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

SA Maintenance & Services (M) S/B

August 2016 Petronas Chemicals Ethylene Sdn Bhd

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Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

(Order Number: 3620268219) (RFQ Number.: 6200092922)

8

MECH ENG & MAINT-WORKSHOP MACHINING (SM5080100): Design & Fabricate Cooling Fan - To Design & Fabricate Cooling Fan KM5-0302A and Terminal Box for Electric Motor at Gas Processing Santong (GPS), Jalan Santong, and Terengganu Darul Iman. Scope of Works:

Motor Fan Blade : - Supply/fabricate motor fan blade as per specification for 2 units of motors.

KM5-0302A (13.5kW)

PM5-0605A (70kW) - Perform a performance test include Running ampere and Vibration

result at site.

Terminal Box and wire connection : - Supply terminal box with wire connection for motor KMD-0342B - Perform a performance test include Running ampere and Vibration

result at site. (Order No.: 4120151910) (RFQ No.: 6200156336)

SA Maintenance & Services (M) S/B

August 2016 Petronas Gas Bhd

Gas Processing Santong (GPS)

9

MECH MAINT-BOILERS (SM5010200): To repair HRSG D diverter damper section at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, and Terengganu Darul Iman. Scope of Works:

To perform repair at detached west side diverter damper frame.

To perform manual lifting & rigging activities to reinstall damper frame.

To grind off/remove defects (crack) at bottom and west structure frame and perform build up weld complete with DPT.

To perform tack weld at guide bar GT diffuser.

To grind off/remove defects at plenum GT side and perform build up weld.

To remove and install new lamellar seal at north, west, south and east side bypass stack compartment.

(Order Number: 3620262866) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

July 2016 Petronas Gas Bhd, Utility Kerteh (UK)

10

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE & STLE F-104 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

SA Maintenance & Services (M) S/B

July 2016 Petronas Chemicals Ethylene Sdn Bhd

Page 43: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

(Order Number: 3620261644) (RFQ Number.: 6200092922)

11

MECH MAINT-BOILERS (SM5010200): PR# To do SH tube defining activity Provision of manpower, supervision, tools, equipment, materials and consumables to perform defining activity of superheater tube for Waste Heat Boiler (4 unit) at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.

Perform Blinding & De-Blinding works as per blind list.

Open up and box up all auxiliary & waste heat boilers

To remove fins for 25 SH tubes 1st row facing the flue gas from the gas turbine exhaust.

Perform hydrotest and deblind works witness & inspect by DOSH.

(Order No.: 4120147112) (RFQ No.: 6200152866)

SA Maintenance & Services (M) S/B

June 2016 Petronas Gas Bhd

Gas Processing Santong (GPS)

12

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-106 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A

SA Maintenance & Services (M) S/B

May 2016 Petronas Chemicals Ethylene Sdn Bhd

Page 44: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

(Order Number: 3620252799) (RFQ Number.: 6200092922)

13

SPECIAL MAINT- HYDROJETTING (SS1130000): STLE & PTLE F-101 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s

SA Maintenance & Services (M) S/B

May 2016 Petronas Chemicals Ethylene Sdn Bhd

Page 45: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

(Order Number: 3620252802) (RFQ Number.: 6200092922)

14

MECH MAINT-BOILERS (SM5010200): Mech Package Boiler GPS for CF Renewal Provision of manpower, supervision, equipment, tools, material, and consumables for internal inspection overhaul cleaning of all components of boiler such as Steam Drum, Mud Drum, Fire Box, and ancillary equipment including repair work prior to inspect and certification for the extension of Certificate Of Fitness by Department of Occupational Safety & Health (DOSH)at Gas Processing Plant, Santong (GPS), Petronas Gas Berhad (PGB), Terengganu Darul Iman.

Auxiliary Boiler A5-1203A

Waste Heat Boiler E5-1201B

Waste Heat Boiler E5-1201A

Waste Heat Boiler E5/6-1201 Scope of Works:

Perform Blinding & De-Blinding works as per blind list.

Open up and box up all auxiliary & waste heat boilers

Perform cleaning works for DOSH inspection.

Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).

Dismantling, cleaning and reinstall multi spud gas burned c/w burned shield and duct burner element.

Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.

(Order Number: 4120144949) (Contract Number.: 6200151933)

SA Maintenance & Services (M) S/B

May 2016 Petronas Gas Bhd

Gas Processing Santong (GPS)

15

MECH MAINT-BOILERS (SM5010200): PR# Provision of manpower, supervision, tools, equipment, materials and consumables for boiler repair activity at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. (Order Number: 3620251294) (Contract Number.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

May 2016 Petronas Gas Bhd

Utility Gebeng

16

MECH MAINT-FURNACES (SM5010500): PR# To perform welding & rectification of attemperator & piping works waste heat boiler (WHB). (4 units) at Gas Processing Santong (GPS), Gas Processing & Utilities, Petronas Gas Bhd. Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle

Blind/deblind as per blind list

To fabricate new spool at workshop

To remove insulation at attemperator spool

To remove existing attemperator & install new attemperator

To perform blasting painting for new attemperator

To perform NDT (PT & RT)

To perform Post Weld Heat Treatment (PWHT)

Perform Boiler HT

To reinstate insulation at the replaced pipe spool (Order No.: 4120144687) (RFQ No.: 6200149677)

SA Maintenance & Services (M) S/B

May 2016 Petronas Gas Bhd

Gas Processing Santong (GPS)

17

MECH MAINT-BOILERS (SM5010200): PR# Manpower, materials, and equipment to perform boiler overhaul servicing at HRSG Unit F and associated equipment for DOSH inspection at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.

Heat Recovery Steam Generator B (F1-211B01)

Compressed Air Receiver F (V1-211B04)

SA Maintenance & Services (M) S/B

May 2016 Petronas Gas Bhd,

Utility Kerteh

Page 46: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Gas Final Scrubber (V1-211B02)

Air Cooled Heat Exchanger (E1-211B01) o Perform blinding deblinding o Perform cleaning and works as per SOE o Perform testing and servicing of pressure relief valve o Perform flange tightening using controlled bolting

(HTW) o Perform motor servicing & repair (Fin Fan Motor &

Scanner Air Blower) o Perform instrument calibration and loop check.

(Order No.: 4120144561) (RFQ No.: 6200142993)

18

HEAT EXCHANGERS, CONDENSERS & COOLER (SM5010400): PR#PTLE Chamber Installation at F-101A at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

(Order Number: 41201144488) (RFQ Number.: 62000151498 )

SA Maintenance & Services (M) S/B

May 2016 Petronas Chemicals Ethylene Sdn Bhd

19

MECH MAINT-BOILERS (SM5010200): PR# External Contractor – SA MTN Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical work of HRSG A and associated equipment for DOSH inspection at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. (Order No.: 3620249629) (Contract Number.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

May 2016 Petronas Gas Bhd

Utility Gebeng

20

MECH MAINT-BOILERS (SM5010200): PR# HRSG A burner vent line modification Provision of manpower, supervision, tools, equipment, materials and consumables for HRSG A burner vents line modification at Utility Gebeng (UG), Kuantan, Pahang. Scope of works:

To perform burner vent line modification as per UG’s proposal.

To cut off/remove existing burner vent line.

To install new burner vent line.

SA Maintenance & Services (M) S/B

May 2016 Petronas Gas Bhd

Utility Gebeng

Page 47: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

To perform Non-Destructive Testing.

The purpose of the modification is to prevent raindrop from entering the pipe.

(Order Number: 3620249628) (Contract Number.: SM8Y150510 / 620019030)

21

MECH MAINT-BOILERS (SM5010200): PR# GTB GCV/SRV N2 line purging installation Provision of manpower, supervision, tools, equipment, materials and consumables for GTB GCV/SRV N2 Purging line installation at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

To supply, fabricate and install nitrogen line piping at GTB, UG.

Blasting painting as per PTS and UG’s procedure based on instruction by UG’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings.

To cut off existing line for new nitrogen line installation.

Perform manual lifting and rigging activities to facilitate the WORKS.

To perform welding as per approved repair procedure and Welding Procedure Specification.

To perform Non-Destructive Testing. (Order Number: 36202451182) (Contract Number.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

April 2016 Petronas Gas Bhd

Utility Gebeng

22

MECH MAINT-BOILERS (SM5010200): PR# HRSG B Burner vent line modification Provision of manpower, supervision, tools, equipment, materials and consumables to perform modification of HRSG B burner vent line at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works:

To perform burner vent line modification as per UG’s proposal.

To cut off/remove existing burner vent line.

To install new burner vent line.

To perform Non-Destructive Testing.

The purpose of the modification is to prevent raindrop from entering the pipe.

(Order Number: 36202451181) (Contract Number.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

April 2016 Petronas Gas Bhd

Utility Gebeng

23

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-101 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

SA Maintenance & Services (M) S/B

April 2016 Petronas Chemicals Ethylene Sdn Bhd

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of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

(Order Number: 3620244294) (RFQ Number.: 6200092922)

24

MECH MAINT-BOILERS (SM5010200): PR# External Contractor – SA MTN Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical work of HRSG D and associated equipment for DOSH inspection at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. (Order No.: 3620243472) (Contract Number.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

April 2016 Petronas Gas Bhd

Utility Gebeng

25

MECH MAINT-BOILERS (SM5010200): PR# IP Steam Header RV’s servicing 3 units Provision of manpower, supervision, tools, equipment, materials and consumables to remove, service & install RV’s at IP Steam Header Line at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works:

Remove/service/install RV’s – 3 units. (Order No.: 3620243469) (Contract Number.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

April 2016 Petronas Gas Bhd

Utility Gebeng

26

MECH MAINT-FURNACES (SM5010500): PR# F3-781 Boiler hotspot repair Hotspot repair of F3-781 Auxiliary Boiler, Gas Processing Kerteh (GPK), PGB, Kerteh, Kemaman, Terengganu.

Perform all necessary blinding/deblinding for hotspot repair

Provide necessary access for all inspection and repair activities, including confined space entry for steam drum, mud drum and furnace.

Removal of furnace rear wall components including insulation cladding, mineral wool, rear wall casing, rear wall refractory and rear wall tie bar (C Channel).

Perform procurement, fabrication and installation of furnace rear components including refractory anchors, rear wall refractory, rear wall tie-bar, rear wall casing, mineral wool insulation, insulation cladding & painting.

Provisional scope depends on as found condition which covers for top furnace refractory repair.

(Order No.: 4120140948) (RFQ No.: 6200147409)

SA Maintenance & Services (M) S/B

April 2016 Petronas Gas Bhd,

Gas Processing Kerteh (GPK)

27

MECH MAINT-BOILERS (SM5010200): PR# To do SH tube defining activity Provision of manpower, supervision, tools, equipment, materials and consumables to perform defining activity of superheater tube for Waste Heat Boiler (1 unit) at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.

Perform Blinding & De-Blinding works as per blind list.

Open up and box up waste heat boiler.

To remove fins for 25 SH tubes 1st row facing the flue gas from the gas turbine exhaust.

Perform hydrotest and deblind works witness & inspect by DOSH.

(Order No.: 4120140732) (RFQ No.: 6200147067)

SA Maintenance & Services (M) S/B

March 2016 Petronas Gas Bhd

Gas Processing Santong (GPS)

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28

PRESSURE & UNPRESSURIZED VESSEL (SM5010700): # V-29208 DOSH KR2 MIXED LPG BULLET OVERHAUL – Provision of manpower, supervision, tools, equipment, materials and consumables for overhaul of mixed LPG bullet which inclusive of equipment blinding and de-blinding, ventilation, internal cleaning, internal scaffolding erection and removal, blasting, power brushing and maintenance painting for internal and external of bullet and hydrostatic testing at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB)Kerteh, Kemaman, Terengganu.

To carry out blinding works for the bullet as per PPTSB instruction

To perform cleaning and gas freeing the bullet

To perform erection and removal of internal scaffolding (purple shaded area as per scaffolding drawing attached)

To power tool at weldment (at the yellow, green, and purple shaded area – both drawings)

To blast the internal bottom (clock location no5 to no7) and paint as per PTS 13A

To replace piping and valve as per Inspection Worklist (Order No.: 4120140684) (RFQ No.: 6200144771)

SA Maintenance & Services (M) S/B

March 2016 Petronas Penapisan (T) Sdn Bhd (PPTSB)

29

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-103 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

(Order Number: 3620241785) (RFQ Number.: 6200092922)

SA Maintenance & Services (M) S/B

March 2016 Petronas Chemicals Ethylene Sdn Bhd

30

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE STLE F-105 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

SA Maintenance & Services (M) S/B

March 2016 Petronas Chemicals Ethylene Sdn Bhd

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STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

(Order Number: 3620241784) (RFQ Number.: 6200092922)

31

MECH MAINT-HOT INSULATION (SM5120100): # To perform AGO Castable replacement Provision of manpower, supervision, tools, equipments, material, and consumables to perform castable & burner repair of Acid Gas Oxidizer 3 (AGO-3) at KCS, Gas Processing Plant, Kerteh (GPK), Petronas Gas Berhad (PGB), Terengganu Darul Iman.

Refractory work o Blind/deblind as per blind list o Remove AGO-3 burner from burner throat to gain access of

confine space area inside AGO. o Remove existing castable (both layer).

SA Maintenance & Services (M) S/B

March 2016 Petronas Gas Bhd,

Gas Processing Kerteh (GPK)

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o Inform PGB to perform inspection. o Surface cleaning and install new castables.

Burner Work o Remove the burner from burner throat in safe manner to a

safe place. o Inform PGB to perform inspection prior any repair

commencement. o Repair burner as per PGB requirement. o Perform NDT at joints as per PGB requirement.

(Order Number: 4120140233) (RFQ Number.: 62000147092)

32

MECH MAINT-BOILERS (SM5010200): # Mech Package HRSG GPS for CF Renewal Provision of manpower, material, and equipment to perform boiler overhauls servicing at F5/6-2201A & E5/6-2201B at Gas Processing Plant, Santong (GPS), Petronas Gas Berhad (PGB), Terengganu Darul Iman.

Heat Recovery Steam Generator HRSG F5/6-2201A (TG PMD 560)

Heat Recovery Steam Generator HRSG F5/6-2201B (TG PMD 559)

Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning using 10,000 psi UHP waterjet, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Minor repair; DOSH & NonDOSH repair within 2 days

Boiler Box-up activity and Housekeeping (Order Number: 4120140142) (RFQ Number.: 62000147132)

SA Maintenance & Services (M) S/B

March 2016 Petronas Gas Bhd

Gas Processing Santong (GPS)

33

PRESSURE & UNPRESSURIZED VESSEL (SM5010700): # To perform desuperheater servicing To perform desuperheater rectification and servicing works at Gas Processing Plant-4 (GPP-4), Gas Processing Kerteh, Gas Processing & Utilities, Petronas Gas Bhd, Kerteh, Kemaman, Terengganu.

G4-751 – Desuperheater for LP Steam No.1 (Letdown HP/LP)

G4-752 – Desuperheater for LLP Steam No.1 (Letdown LP/LLP)

G4-738 – Desuperheater for PT-735 A/B/D

G4-351 – T4-351

G4-451 – T4-451

G4-755 – MP Steam Header

G4-756 – LP Steam No.2 Scope Of Work

To perform blinding & de-blinding.

To perform Desuperheater rectification and servicing.

To perform fabrication works as per existing drawing.

To perform 100% & RT on butt-weld joints and 100% visual and Dye-penetrant Inspection on fillet weld joint.

To perform lifting.

Supply relative material and manpower. (Order Number: 4120139156) (RFQ Number.: 6200145548)

SA Maintenance & Services (M) S/B

April / March 2016

Petronas Gas Bhd, Gas Processing Kerteh (GPK)

34

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-102 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

SA Maintenance & Services (M) S/B

March 2016 Petronas Chemicals Ethylene Sdn Bhd

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Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

(Order Number: 3620237385) (RFQ Number.: 6200092922)

35

MECH MAINT-BOILERS (SM5010200): # GPP3TA TA Activities – Boiler/Smallbore To perform welding and rectification of boiler/smallbore at Gas Processing Plant-3 (GPP-3), Gas Processing Kerteh, Gas Processing & Utilities, Petronas Gas Bhd, Kerteh, Kemaman, Terengganu.

To perform blinding & de-blinding.

To perform 100% & RT on butt-weld joints and 100% visual and Dye-penetrant Inspection on fillet weld joint.

Installation MSV & Check Valve at WHB F3-761 & F3-771

Guillotine Gate Servicing for WHB F3-761 & F3-771

Replace pipe spool 3” CBD line from AGRU to GPP-3 (LD-3”-9308-C1109)

Rectification work at WHB F3-761

Rectification work at WHB F3-771

Blinding/Deblinding at Auxiliary Boiler F3-781

Supply valves

IGV FD Fan repair for boiler F3-791

Supply gate valve 8” 600# Flgd RF A216WCB/HF to PGB (Order Number: 3620237266) (Contract No.: SM8Y150815 / 6200128350)

SA Maintenance & Services (M) S/B

March 2016 Petronas Gas Bhd,

Gas Processing Kerteh (GPK)

36

MECH MAINT-BOILERS (SM5010200): # GPK Package Boiler CF Renewal To supply manpower, materials and equipment to perform boiler overhaul servicing at F4-771, WHRU#1, and WHRU#2 for DOSH inspection at Gas Processing Kerteh (GPK), PGB, Kerteh, Kemaman, Terengganu.

Waste Heat Boiler F4-771 (PMD12204)

Waste Heat Boiler WHRU#1 (PMD12235)

Waste Heat Boiler WHRU#2 (PMD12236) Scope of Works:

SA Maintenance & Services (M) S/B

February 2016 Petronas Gas Bhd,

Gas Processing Kerteh (GPK)

Page 53: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Minor repair; DOSH & NonDOSH repair within 2 days

Boiler Box-up activity and Housekeeping (Order Number: 4120137879) (Contract No.: 6200144212)

37

MECH MAINT – MECHANICAL VALVE (SM5030100): To Perform DOSH Inspection for UPV B: To perform complete mechanical work of unfired pressure vessel and associated equipment for DOSH inspection at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu

Deaerator Head (C1-2103A

Air Dryer Vessel (V1-24201A)

Air Dryer Vessel (V1-24201B)

Deaerator Storage Vessel (V1-2103A)

Water Separator (V1-2402A)

Main Instr. Air Receiver (V1-2402A)

Natural Gas Surge Drum (V1-2801C) o Perform blinding deblinding o Open manhole & ventilation o Remove internal fittings. o Perform unloading media catalyst. o Powertool cleaning & air blowing o DOSH Inspection o Touch up painting o Perform loading media catalyst. o Close manhole and boxup.

Condensate Cooler (E1-2103A)

Condensate Cooler (E1-2103B)

Condensate Cooler (E1-2103C)

Condensate Cooler (E1-2103D)

Condensate Cooler (E1-2103E)

Condensate Cooler (E1-2103F) o Perform blinding deblinding o Remove plugs o Perform waterjetting at 10,000 psi. o Perform air blowing o DOSH Inspection o Install plugs

(Order Number: 4120136800) (RFQ No.: 6200143122)

SA Maintenance & Services (M) S/B

March 2016 &

June 2016

Petronas Gas Bhd, Utility Kerteh

38

MECH MAINT-BOILERS (SM5010200): To supply manpower, materials, and equipment to perform boiler overhaul servicing at HRSG Unit B and associated equipment for DOSH inspection at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.

Heat Recovery Steam Generator B (F1-211B01)

Compressed Air Receiver B (V1-211B04)

Gas Final Scrubber (V1-211B02)

Air Cooled Heat Exchanger (E1-211B01) o Perform blinding deblinding o Perform cleaning and works as per SOE o Perform testing and servicing of pressure relief valve o Perform flange tightening using controlled bolting

SA Maintenance & Services (M) S/B

March 2016 Petronas Gas Bhd, Utility Kerteh (UK)

Page 54: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

(HTW) o Perform motor servicing & repair (Fin Fan Motor &

Scanner Air Blower) o Perform instrument calibration and loop check.

(Order No.: 4120136316) (RFQ No.: 6200142993)

39

MECH MAINT-BOILERS (SM5010200): To perform boiler hotspot and leak repair. Tube leak repair and hotspot repair for Auxiliary Boiler F2-791 Gas Processing Plant-2 (GPP-2), Gas Processing Kerteh, Gas Processing & Utilities, Petronas Gas Bhd, Kerteh, Kemaman, Terengganu.

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Retubing 1 length of BR tube

Removal and installation of furnace rear wall components including refractory, insulation, C Channel, etc.

Grind build-up defected tubes

NDT and hydrostatic test (HT)

Cleaning & overhaul for DOSH CF renewal (Order Number: 4120136313) (RFQ No.: 6200143188)

SA Maintenance & Services (M) S/B

Mid Feb – End March 2016

Petronas Gas Bhd, Gas Processing Kerteh (GPK)

40

MECH MAINT-BOILERS (SM5010200): Package Boiler D for CF Renewal. To supply manpower, materials, and equipment to perform boiler overhaul servicing at Boiler D (F2-211D01) and associated equipment for DOSH inspection at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. (Order Number: 4120136088) (RFQ No.: 6200142958)

SA Maintenance & Services (M) S/B

February 2016 Petronas Gas Bhd,

Utility Gebeng (UG)

41

PRESSURE & UNPRESSURIZED VESSEL (SM5010700): PCC KR2LSD Modification and DOSH Provision of manpower, supervision, tools, equipment, materials and consumables for PCC KR2LSD Modification and DOSH which inclusive of equipment blinding and de-blinding, ventilation, internal cleaning, internal scaffolding erection and removal, lifting, power brushing and maintenance painting for internal and internal vessel modification at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB) Kerteh, Kemaman, Terengganu.

To carry out blinding works for the vessel as per PPTSB instruction

To perform cleaning and gas freeing the vessel

To perform erection and removal of internal scaffolding (purple shaded area as per scaffolding drawing attached)

To power tool at weldment

Internal vessel modification (Order No.: 4120135117) (RFQ No.: 6200140485)

SA Maintenance & Services (M) S/B

January 2016 Petronas Penapisan (T) Sdn Bhd (PPTSB)

42

MECH MAINT-BOILERS (SM5010200): Mech Package Boiler GPS for CF Renewal Provision of manpower, supervision, equipment, tools, material, and consumables for internal inspection overhaul cleaning of all components of boiler such as Steam Drum, Mud Drum, Fire Box, and ancillary equipment including repair work prior to inspect and certification for the extension of Certificate Of Fitness by Department of Occupational Safety & Health (DOSH)at Gas Processing Plant, Santong (GPS), Petronas Gas Berhad (PGB), Terengganu Darul Iman.

Waste Heat Boiler E5-1201A

Waste Heat Boiler E5-1202A Scope of Works:

Perform Blinding & De-Blinding works as per blind list.

Open up and box up all waste heat boilers

Perform cleaning works for DOSH inspection.

Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).

SA Maintenance & Services (M) S/B

February 2016 &

March 2016

Petronas Gas Bhd Gas Processing Santong (GPS)

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Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.

(Order Number: 4120133323) (RFQ No.: 6200140442)

43

MECH MAINT-BOILERS (SM5010200): PR: To repair econ tube leak. To perform welding and rectification of Economizer tube for Auxiliary Boiler A6-1203 at Gas Processing Plant, Santong (GPS), Petronas Gas Berhad (PGB), Terengganu Darul Iman.

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation

Partial retubing Economizer Tube 5 lengths

Removal and installation of bracket

Grind build-up defected tube 1 length

NDT and hydrostatic test (HT)

Cleaning & overhaul for DOSH CF renewal Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Boiler Box-up activity and Housekeeping (Order Number: 4120133072) (RFQ No.: 6200140483)

SA Maintenance & Services (M) S/B

January - February 2016

Petronas Gas Bhd Gas Processing Santong (GPS)

44

MECH MAINT-BOILERS (SM5010200): To replace LG steam side isolation Gate valve at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order Number: 3620232500) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

February 2016 Petronas Gas Bhd, Utility Kerteh (UK)

45

MECH MAINT-BOILERS (SM5010200): To replace Economizer vent 3” Valve, CBD valve at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order Number: 3620232490) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

February 2016 Petronas Gas Bhd, Utility Kerteh (UK)

46

MECH MAINT-BOILERS (SM5010200): To perform repair at flange 10” HHP Header Steam Line at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. (Order Number: 3620230312) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

February 2016 Petronas Gas Bhd, Utility Kerteh (UK)

47

SPECIAL MAINT- HYDROJETTING (SM5010200): Blinding & PTLE F-104 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu

PTLE: Primary Transfer Line Exchanger

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion

SA Maintenance & Services (M) S/B

January 2016 Petronas Chemicals Ethylene Sdn Bhd

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of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system. (Order Number: 3620229126) (RFQ Number.: 6200092922)

48

MECH MAINT-BOILERS (SM5010200): To perform repair activity at Air Drier Filter at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:

Remove vessel & mob to site.

Perform internal blasting to ensure no defects inside vessel.

Cut-off/remove flange & support.

Fit-up & weld new flange as per approved procedure.

Perform Non-Destructive Testing.

Perform Hydrostatic Test.

Install support.

Touch up painting.

Install vessel at site. (Order Number: 3620229115) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

January 2016 Petronas Gas Bhd Utility Kerteh (UK)

49

MECH MAINT-BOILERS (SM5010200): Valve servicing at Lube Oil cooler GAN Compressor Unit at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order Number: 3620229114) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

January 2016 Petronas Gas Bhd Utility Kerteh (UK)

50

MECH MAINT-BOILERS (SM5010200): Air Fin Cooler F cleaning for CF Renewal at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:

Perform blinding deblinding as per EIS

Remove all plugs

Perform waterjetting at 10,000 psi.

Perform air blowing.

DOSH Inspection.

Install plugs. (Order Number: 3620228799) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

January 2016 Petronas Gas Bhd Utility Kerteh (UK)

51

SPECIAL MAINT- REFRACTORY (SS1110000): PTLE F-105 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

SA Maintenance & Services (M) S/B

January 2016 Petronas Chemicals Ethylene Sdn Bhd

Page 57: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings.

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

(Order Number: 3620225706) (RFQ Number.: 6200092922)

52

MECH MAINT-BOILERS (SM5010200): Rectify IP steam header isolation valve at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang.

To replace 2 units of 8” Gate Valve welded type.

To replace 2 units of 14” Gate valve flanged type.

Fabricate 8” IP steam header spool at workshop

Perform hydrostatic test

Perform Non-Destructive Testing

To cut-off/remove existing/defected spool

To perform new spool installation at site

To dismantle/service/install 3 units of RV’s. (Order Number: 3620225447) (Contract No.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

January 2016 Petronas Gas Bhd

Utility Gebeng (UG)

53

MECH MAINT-BOILERS (SM5010200): GTC GCV/SRV N2 Purging line installation at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

To supply, fabricate and install nitrogen line piping at GTB, UG.

Blasting painting as per PTS and UG’s procedure based on instruction by UG’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings.

To cut off existing line for new nitrogen line installation.

Perform manual lifting and rigging activities to facilitate the WORKS.

To perform welding as per approved repair procedure and Welding Procedure Specification.

To perform Non-Destructive Testing. (Order Number: 3620225446) (Contract No.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

January 2016 Petronas Gas Bhd

Utility Gebeng (UG)

54

MECH MAINT-BOILERS (SM5010200): HRSG D Fuel Gas Line Cleaning activity at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang.

Perform blinding deblinding.

Drop spool & valves.

Perform waterjetting inside clogged piping.

Replace all gasket & corroded stud bolt & nuts.

SA Maintenance & Services (M) S/B

January 2016 Petronas Gas Bhd

Utility Gebeng (UG)

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Install existing valves & spool. (Order Number: 3620225445) (Contract No.: SM8Y150510 / 620019030)

55

MECH MAINT-BOILERS (SM5010200): HRSG C Fuel Gas Line Cleaning activity at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang.

Perform blinding deblinding.

Drop spool & valves.

Perform waterjetting inside clogged piping.

Replace all gasket & corroded stud bolt & nuts.

Install existing valves & spool. (Order Number: 3620225444) (Contract No.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

January 2016 Petronas Gas Bhd

Utility Gebeng (UG)

56

MECH MAINT-BOILERS (SM5010200): HRSG C Burner Vent Line modification work at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works:

To perform burner vent line modification as per UG’s proposal.

To cut off/remove existing burner vent line.

To install new burner vent line.

To perform Non-Destructive Testing.

The purpose of the modification is to prevent raindrop from entering the pipe.

(Order Number: 3620225443) (Contract No.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

January 2016 Petronas Gas Bhd

Utility Gebeng (UG)

57

MECH MAINT-BOILERS (SM5010200): HRSG C CF activity #December 2015 at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang.

Perform blinding deblinding.

Open all manhole.

Perform cleaning works at superheater, economizer, evaporator, steam drum, bypass stack, main stack & riser.

Perform cleaning works at Final gas Scrubber, Compressed Air Receiver & Blowdown Tank.

Remove/service/install RV’s – 10 units.

Perform repair at burner area – inner sheeting plate patching.

DOSH activity.

Close manhole / boxup. (Order Number: 3620225442) (Contract No.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

January 2016 Petronas Gas Bhd

Utility Gebeng (UG)

58

MECH MAINT-BOILERS (SM5010200): HRSG B Fuel Gas Line cleaning activity at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang.

Perform blinding deblinding.

Drop spool & valves.

Perform waterjetting inside clogged piping.

Replace all gasket & corroded stud bolt & nuts.

Install existing valves & spool. (Order Number: 3620225441) (Contract No.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

January 2016 Petronas Gas Bhd

Utility Gebeng (UG)

59

MECH MAINT-BOILERS (SM5010200): Open IGV bellmouth cover GT B at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu

Cut-off/remove bolt nut.

Open manhole.

Perform tack weld nut at manhole.

Close manhole & boxup. (Order Number: 3620222219) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

December 2015 Petronas Gas Bhd Utility Kerteh (UK)

60

MECH MAINT-BOILERS (SM5010200): Repair work rectification during UPV F CF renewal at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.

Perform repair at finding defects: o Pinhole & linear indication observed at fillet weld

vortex breaker Deaerator Head D.

SA Maintenance & Services (M) S/B

December 2015 Petronas Gas Bhd Utility Kerteh (UK)

Page 59: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

o Rounded indication was detected at 11 o’clock position from shell view Natural Gas Heater A.

Perform grind off/remove defects.

Perform build up weld as per approved repair procedure.

Perform Non-Destructive Testing. (Order Number: 3620222202) (Contract No.: SM8Y150604 / 620012032)

61

MECH MAINT-BOILERS (SM5010200): To perform loading / unloading for CP F at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.

Perform blinding deblinding.

Drop spool.

Open manhole

Perform unloading water/sand/raisin from vessel.

Perform repair at Mix Bed Exchanger mid collector.

Perform repair at internal ladder.

Perform loading water/sand/raisin into the vessel.

Install spool.

Close manhole/boxup. (Order Number: 3620221772) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

December 2015 Petronas Gas Bhd Utility Kerteh (UK)

62

MECH MAINT-BOILERS (SM5010200): To repair diverter damper HRSG G at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of Works:

To perform repair at detached diverter damper frame.

To perform manual lifting & rigging activities to reinstall damper frame.

To grind off/remove defects (crack) at structure frame and perform build up weld complete with DPT.

To grind off/remove defects at plenum GT side and perform build up weld.

To remove and install new lamellar seal bypass stack compartment.

(Order Number: 3620221769) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

December 2015 Petronas Gas Bhd Utility Kerteh (UK)

63

MECH MAINT-BOILERS (SM5010200): To perform repair expansion joint bellow at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Remove existing defected bellow

Remove machine bolts.

Install new bellow

Install/tighten new machine bolts. (Order Number: 3620221520) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

December 2015 Petronas Gas Bhd Utility Kerteh (UK)

64

MECH MAINT-BOILERS (SM5010200): To replace gasket at HHP line 10” 2500# at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Cut-off/remove stud bolt & nuts using oxy-cutter.

Remove existing gasket

Install new gasket

Install new stud bolt & nuts.

Perform flange tightening using Hydraulic Torque Wrench. (Order Number: 3620221519) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

December 2015 Petronas Gas Bhd Utility Kerteh (UK)

65

MECH MAINT-BOILERS (SM5010200): To replace gasket at 12” 150# at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Remove stud bolt & nuts.

Remove existing gasket

Install new gasket

SA Maintenance & Services (M) S/B

December 2015 Petronas Gas Bhd Utility Kerteh (UK)

Page 60: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Install new stud bolt & nuts.

Perform flange tightening using manual torque wrench. (Order Number: 3620221515) (Contract No.: SM8Y150604 / 620012032)

66

MECH MAINT-BOILERS (SM5010200): To replace 3” BFW line to 4A925CV at ASU at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Cut-off/remove defected piping.

Install new 3” pipe.

Perform Non-Destructive Testing

Install pipe shoe. (Order Number: 3620221513) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

December 2015 Petronas Gas Bhd Utility Kerteh (UK)

67

SPECIAL MAINT- HYDROJETTING (SS1130000): F-102 blinding deblind, top roof repair at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu. Scope of works.

Perform blinding deblinding (Order Number: 3620219021) (RFQ Number.: 6200092922)

SA Maintenance & Services (M) S/B

December 2015 Petronas Chemicals Ethylene Sdn Bhd

68

MECH MAINT-BOILERS (SM5010200): To perform piping leak test at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.

Cut-off/remove clogged piping at all HRSG’s.

Perform waterjetting & air blowing inside piping.

Perform repair at leaked fittings.

Install existing piping.

Perform Non-Destructive Testing. (Order Number: 3620218821) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

December 2015 Petronas Gas Bhd Utility Kerteh (UK)

69

MECH MAINT-BOILERS (SM5010200): To perform cut-off pipe support at 3” BFW at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.

Delag insulation,

Cut-off/remove pipe support from defected piping. (Order Number: 3620217033) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd Utility Kerteh (UK)

70

MECH MAINT-BOILERS (SM5010200): To perform replacement economizer vent e at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.

Cut-off/remove defected valves.

Install/weld new valves as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure. (Order Number: 3620217023) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd Utility Kerteh (UK)

71

MECH MAINT-BOILERS (SM5010200): To perform replacement CBD valve steam drum at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Cut-off/remove defected valves.

Install/weld new valves as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure. (Order Number: 3620217022) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd Utility Kerteh (UK)

72

MECH MAINT-BOILERS (SM5010200): To perform replacement of spool at CP at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Remove defected PVC spool

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd Utility Kerteh (UK)

Page 61: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Replace gasket.

Install new pipe spool (Order Number: 3620216886) (Contract No.: SM8Y150604 / 620012032)

73

SPECIAL MAINT- HYDROJETTING (SS1130000): PTLE STLE Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings (Order Number: 3620214573) (RFQ Number.: 6200092922)

SA Maintenance & Services (M) S/B

November 2016 Petronas Chemicals Ethylene Sdn Bhd

74

MECH MAINT-BOILERS (SM5010200): To perform repair lamellar seal HRSG G at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd Utility Kerteh (UK)

Page 62: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Open manhole

Erect internal scaffolding

Remove existing lamellar seal & machine bolts.

Install new lamellar seal & machine bolts.

Close manhole. (Order Number: 3620213817) (Contract No.: SM8Y150604 / 620012032)

75

MECH MAINT-BOILERS (SM5010200): To replace HHP vent valve HRSG G at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Cut-off/remove defected valves.

Install/weld new valves as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure. (Order Number: 3620213816) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd Utility Kerteh (UK)

76

MECH MAINT-BOILERS (SM5010200): To repair MRO E PVC pipe leak at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Remove leaked PVC pipe spool.

Fabricate new spool.

Install new PVC MRO E pipe spool. (Order Number: 3620213815) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd Utility Kerteh (UK)

77

MECH MAINT-BOILERS (SM5010200): To fabricate ice block eliminator ASU 2 at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Fabricate structure at using c channel and galvanized grating.

Perform welding at grating and c channel.

Perform drill at designated area for machine bolt holes.

Perform installation at site. (Order Number: 3620213813) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd Utility Kerteh (UK)

78

MECH MAINT-BOILERS (SM5010200): To repair Preheater A leak at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.

Remove bolt nut & open preheater cover plate.

Perform gasket & bolt nut replacement.

Perform internal plate replacement.

Install preheater cover plate. (Order Number: 3620213812) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd Utility Kerteh (UK)

79

MECH MAINT-BOILERS (SM5010200): Rectify HRSG B Diverter Damper at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of Works:

To perform repair at detached diverter damper frame.

To perform manual lifting & rigging activities to reinstall damper frame.

To grind off/remove defects (crack) at structure frame and perform build up weld complete with DPT.

To perform tack weld at guide bar GT diffuser.

To remove and install new lamellar seal at bypass stack compartment.

(Order Number: 3620213200) (Contract No.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd

Utility Gebeng (UG)

80

MECH MAINT-BOILERS (SM5010200): Demin Water BPC & PDH pipe cleaning at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works.

Perform blinding deblinding.

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd

Utility Gebeng (UG)

Page 63: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Drop spool & valves.

Perform waterjetting inside clogged piping.

Replace all gasket & corroded stud bolt & nuts.

Install existing valves & spool. (Order Number: 3620213197) (Contract No.: SM8Y150510 / 620019030)

81

MECH MAINT-BOILERS (SM5010200): HRSG C Eco Module bypass rectification at Utility Gebeng Plant (UG), PGB, Kuantan Pahang Scope of works:

Perform blinding deblinding, open manhole & ventilation.

Perform cutting on boiler wall.

Remove & hacking castable Module 13, 14 & 15 top header.

Cut-off interconnecting line.

Perform lifting and install new interconnecting bypass pipe.

Perform welding new bypass interconnecting M13 to M15 & end plate outlet interconnecting M14.

Perform Non-Destructive Testing.

Install castable, wall plate & insulation.

Close manhole & boxup. (Order Number: 3620199291) (Contract No.: SM8Y150510 / 620019030)

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd

Utility Gebeng (UG)

82

SPECIAL MAINT- HYDROJETTING (SS1130000): PTLE STLE F-104 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and

SA Maintenance & Services (M) S/B

November 2015 Petronas Chemicals Ethylene Sdn Bhd

Page 64: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Leak Test on the system.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings (Order Number: 3620212939) (RFQ Number.: 6200092922)

83

SPECIAL MAINT- HYDROJETTING (SS1130000): PTLE STLE Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

SA Maintenance & Services (M) S/B

November 2015 Petronas Chemicals Ethylene Sdn Bhd

Page 65: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings (Order Number: 3620212452) (RFQ Number.: 6200092922)

84

MECH MAINT-FURNACES (SM5010500): PR: soot cleaning & damper service To perform maintenance work at Furnaces F6-0301 & F6-0602 (Soot cleaning and damper service) at GPP-6, Gas Processing Plant Complex B Scope of Works:

Furnace F6-0602:- o Perform necessary blinding as per approved blind list o Perform soot cleaning on radiant and convection coils

(required internal scaffolding) o Perform blowers mechanical damper minor servicing at

site. o To provide new gasket and replace corroded stud bolts

with new o To do repair of castables inside of furnace if required. o Box-up furnace and deblind (use new gasket on each open

joints and manholes).

Furnace F6-0301 o Perform soot cleaning on convection coils from outside

platform thru available soot cleaning flanges. o Perform blowers mechanical damper greasing thru grease

nozzle o Box-up furnace (use new gasket on each open joints and

manholes) (Order No.: 4120128781) (RFQ No.: 6200137342)

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd

Gas Processing Santong (GPS)

85

MECH MAINT-BOILERS (SM5010200): Provision Of Manpower, Supervision, Tools, Equipment, Material And Consumables For boiler / piping repair works Qtr4, Gas Processing Kerteh, Gas Processing & Utilities, Petronas Gas Bhd, Kerteh, Kemaman, Terengganu. Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Minor repair; DOSH & NonDOSH repair within 2 days

Boiler Box-up activity and Housekeeping (Order Number: 4120126330) (RFQ No.: SM8Y150815 / 6200128350)

SA Maintenance & Services (M) S/B

November 2015 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

86

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding F103 at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

SA Maintenance & Services (M) S/B

Oct 2015 Petronas Chemicals Ethylene Sdn Bhd

Page 66: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings (Order Number: 3620206078) (RFQ Number.: 6200092922)

87

SPECIAL MAINT- REFRACTORY (SS1110000): Blinding & PTLE F-101 Cleaning at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

SA Maintenance & Services (M) S/B

Oct 2015 Petronas Chemicals Ethylene Sdn Bhd

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Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

(Order Number: 3620206962) (RFQ Number.: 6200092922)

88

MECH MAINT-BOILERS (SM5010200): To replace drain valve HW HP/IP Bat Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.

Cut-off/remove defected valves.

Install/weld new valves as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure. (Order Number: 3620205973) (Contract No.: SM8Y150604 / 620012032)

SA Maintenance & Services (M) S/B

October 2015 Petronas Gas Bhd Utility Kerteh (UK)

89

MECH MAINT-BOILERS (SM5010200): Provision Of Manpower, Supervision, Tools, Equipment, Material And Consumables For Boiler F3-791, F4-791, F3-761 & F3-771 Internal Inspection Overhaul And Repair Work (Mechanical Package Boiler GPK for CF renewal) Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Minor repair; DOSH & NonDOSH repair within 2 days

Boiler Box-up activity and Housekeeping (Order Number: 4120126330)

SA Maintenance & Services (M) S/B

October 2015 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

90

METALLIC STRUCTURE/PIPING (SM5090100): # Mechanical work & rejuvenation Demin Plant Provision of manpower, supervision, tools, equipment, materials and consumables for Demineralization plant rejuvenation 2015 at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB) Kerteh, Kemaman, Terengganu.

5 units push button replacement

SA Maintenance & Services (M) S/B

October 2015 Petronas Penapisan

(T) Sdn Bhd

Page 68: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Gravel replacement within Demineralization plant

Concrete repair at outside border of Demineralization plant

Cable tray replacement

To replace utility air piping

To install drain extension to DAC for ST 265 (Order No.: 4120125741) (RFQ No.: 6200132449)

91

MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, material, and consumables for internal inspection overhauls and repair work.

Auxiliary Boiler A5/6-1203

Auxiliary Boiler A6-1203

Waste Heat Boiler E6-1201B

Waste Heat Boiler E6-1201A

Waste Heat Boiler E5/6-1202

Scope of Works:

Perform Blinding & De-Blinding works as per blind list.

Open up and box up all auxiliary & waste heat boilers

Perform cleaning works for DOSH inspection.

Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).

Dismantling, cleaning and reinstall multi spud gas burned c/w burned shield and duct burner element.

Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.

(Order No.: 4120123811) (RFQ No.: 6200130886)

SA Maintenance & Services

(M) S/B

November 2015 –

January 2016

Petronas Gas Bhd

Gas Processing Santong (GPS)

92

UNFIRED PRESSURE VESSEL: To Perform Complete Mechanical Work Of Unfired Pressure Vessel And Associated Equipment For Dosh Inspection At Utilities Kertih, Terengganu Darul Iman

SA Maintenance & Services (M) S/B

Oct 2015 Petronas Gas Bhd

Utility Gebeng (UG)

93

PRESSURE & UNPRESSURIZED VESSEL (SM5010700): UPV F package DOSH inspection To Perform Complete Mechanical Work Of Unfired Pressure Vessel (UPV-F) And Associated Equipment For Dosh Inspection At Utilities Kertih, Terengganu Darul Iman.

Natural Gas Surge Drum V1-2801A

Deaerator Storage Vessel V1-2103D

Deaerator Head (C1-2103D)

Natural Gas Heater E1-2102A

Main Instrument Air Receiver V1-2402B

Water Separator V1-2401B

Air Dryer Vessel V1-242B01B

Air Dryer Vessel V1-242B01A o Perform blinding deblinding o Open manhole & ventilation o Remove internal fittings. o Perform unloading media catalyst. o Powertool cleaning & air blowing o DOSH Inspection o Touch up painting o Perform loading media catalyst. o Close manhole and boxup..

(Order Number: 4120123405) (RFQ No.: 6200129358)

SA Maintenance & Services (M) S/B

October 2015 Petronas Gas Bhd Utility Kerteh (UK)

94

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-101 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

Supply / provide skilled and competent manpower, equipment,

SA Maintenance & Services (M) S/B

Oct 2015 Petronas Chemicals Ethylene Sdn Bhd

Page 69: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

(Order Number: 3620209809) (RFQ Number.: 6200092922)

95

MANPOWER SUPPLY- LABOUR SUPPLY (SM2010100): Provision Of Manpower, Supervision, Tools, Equipments, Materials And Consumables To Perform Castable& Burner Repair Of Acid Gas Oxidizer 2 (AGO-2) At KCS, Gas Processing Plant Complex A, Gpp-A, Petronas Gas Bhd, Kerteh, Terengganu.

Refractory work o Blind/deblind as per blind list o Remove AGO-2 burner from burner throat to gain access of

confine space area inside AGO. o Remove existing castable at defected area (both layer). o Inform PGB to perform inspection. o Surface cleaning and install new castables.

Burner Work o Remove the burner from burner throat in safe manner to a

safe place. o Inform PGB to perform inspection prior any repair

commencement. o Repair burner as per PGB requirement. o Perform NDT at joints as per PGB requirement.

(To perform castable replacement) (Order No.: 4120123228) (RFQ No.: 6200131365)

SA Maintenance & Services (M) S/B

Oct 2015 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

96

PRESSURE & UNPRESSURIZED VESSEL (SM5010700) & HEAT EXCHANGERS, CONDENSER & COOLER (SM5010400): Provision of manpower, supervision, equipment, tools, materials, and consumables of mechanical shut down works For LP & LLP FGRU (K5/6-1704 & K5/6-1705) At Gas Processing Plant, Santong (GPS), Petronas Gas Berhad (PGB), Terengganu Darul Iman.

SA Maintenance & Services (M) S/B

Sept – Oct 2015 Petronas Gas Bhd

Gas Processing Santong (GPS)

Page 70: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

FGRU SD UPV & AFC Cleaning Scope of Works:

Perform Blinding & De-Blinding works as per blind list.

Erection & dismantling of scaffolding for accessibility.

Open up and box up all vessels and Air Fin Cooler (AFC).

Perform cleaning works for DOSH inspection.

Perform water jet cleaning work for Air Fin Cooler (AFC). (Order No.: 4120122006) (RFQ No.: 6200129396)

97

MECH MAINT-BOILERS (SM5010200): To Supply Manpower, Supervision, Tools, Equipment, Material And Consumables For Boiler F2-771, F3-781, F2-761 And F4-781 Internal Inspection Overhaul And Repair Work Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Minor repair; DOSH & NonDOSH repair within 2 days

Boiler Box-up activity and Housekeeping (Order Number: 4120119511) (RFQ No.: 6200126669)

SA Maintenance & Services (M) S/B

Sept 2015 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

98

MECH MAINT – HOT INSULATION (SM5120100): Provision Of Manpower, Supervision, Tools, Equipments, Materials And Consumables To Perform Castable& Burner Repair Of Acid Gas Oxidizer 4 (Ago-4) At Kcs, Gas Processing Plant Complex A, Gpp-A, Petronas Gas Bhd, Kerteh, Terengganu. (To perform castable repair)

Refractory work o Blind/deblind as per blind list o Remove AGO-2 burner from burner throat to gain access of

confine space area inside AGO. o Remove existing castable at defected area (both layer). o Inform PGB to perform inspection. o Surface cleaning and install new castables.

Burner Work o Remove the burner from burner throat in safe manner to a

safe place. o Inform PGB to perform inspection prior any repair

commencement. o Repair burner as per PGB requirement. o Perform NDT at joints as per PGB requirement.

(Order No.: 4120118147) (RFQ No.: 6200124529)

SA Maintenance & Services (M) S/B

Sept – Oct 2015 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

99

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-103 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu

PTLE: Primary Transfer Line Exchanger

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

SA Maintenance & Services (M) S/B

Aug 2015 Petronas Chemicals Ethylene Sdn Bhd

Page 71: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

(Order Number: 3620199488) (RFQ Number.: 6200092922)

100

HEAT EXCHANGERS, CONDENSER & COOLER (SM5010400): # To replace tube bundle Provision of manpower, supervision, tools, equipment, materials and consumables for E-21115 tube bundle replacement at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB) Kerteh, Kemaman, Terengganu.

To remove old HEX bundle using chain block

Cleaning of HEX bundle at PPTSB cleaning bay

Cleaning of HEX shell and channel head

To install new HEX bundle at site

Reinstall HEX channel head

To do hydro Test prior to line up (Order No.: 4120119495) (RFQ No.: 6200127514)

SA Maintenance & Services (M) S/B

August 2015 Petronas Penapisan (T) Sdn Bhd (PPTSB)

101

HEAT EXCHANGERS, CONDENSER & COOLER (SM5010400): # To do online E21102 bank cleaning Provision of manpower, supervision, tools, equipment, materials and consumables of four (4) banks of E-21102 Air Fin coolers (AFC) at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB) Kerteh, Kemaman, Terengganu.

Mobilization, site preparation, blinding, tube plugs removal, tube bundle cleaning, post cleaning inspection, re-fit tube plugs, testing / HT, deblind & JIT, commissioning, demobilization and housekeeping

(Order No.: 4120118485) (RFQ No.: 6200125512)

SA Maintenance & Services (M) S/B

August 2015 Petronas Penapisan (T) Sdn Bhd (PPTSB)

102

MECH MAINT-FURNACES(SM5010500): PR: Attemperator Rectification To Perform Welding And Rectification Of Attemperator & Its Associated Piping Works For Waste Heat Boiler (WHB E6-1202A) At Gas Processing Santong (GPS), Gas Processing & Utilities, Petronas Gas Bhd.

SA Maintenance & Services (M) S/B

August 2015 Petronas Gas Bhd

Gas Processing Santong (GPS)

Page 72: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle

Blind/deblind as per blind list

To fabricate new spool at workshop

To remove insulation at attemperator spool

To remove existing attemperator & install new attemperator

To perform blasting painting for new attemperator

To perform NDT (PT & RT)

To perform Post Weld Heat Treatment (PWHT)

Perform Boiler HT

To reinstate insulation at the replaced pipe spool (Order No.: 4120118488) (RFQ No.: 6200124977)

103

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & Deblinding at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu (Order Number: 3620191641) (RFQ Number.: 6200092922)

SA Maintenance & Services (M) S/B

July 2015 Petronas Chemicals Ethylene Sdn Bhd

104

MECH MAINT-BOILERS (SM5010200): To Perform Water By-Passing Economizer Module M14 at HRSG C (PMD 15303), Utilities Gebeng. Scope of works:

Perform blinding deblinding, open manhole & ventilation.

Perform cutting on boiler wall.

Remove & hacking castable Module 13, 14 & 15 top header.

Cut-off interconnecting line.

Perform lifting and install new interconnecting bypass pipe.

Perform welding new bypass interconnecting M13 to M15 & end plate outlet interconnecting M14.

Perform Non-Destructive Testing.

Install castable, wall plate & insulation. Close manhole & boxup (Order No.: 3620199291)

SA Maintenance & Services (M) S/B

July - Aug 2015 Petronas Gas Bhd

Utility Gebeng (UG)

105

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding PTLE & STLE Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion

SA Maintenance & Services (M) S/B

June 2015 Petronas Chemicals Ethylene Sdn Bhd

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of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

(Order Number: 3620187398) (RFQ Number.: 6200092922)

106

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding PTLE & STLE Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher.

SA Maintenance & Services (M) S/B

June 2015 Petronas Chemicals Ethylene Sdn Bhd

Page 74: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

o Cleaning of coke by mechanical means or hydro-jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

(Order Number: 3620183902) (RFQ Number.: 6200092922)

107

PRESSURE & UNPRESSURIZED VESSEL (SM5010700): To perform total of 25 UPV CF Mechanical Activity (Stage B & C) Scope of works:

Natural Gas Heater – 2 units

Natural Gas Surge Drum – 2 units

Deaerator Head – 2 units

Deaerator Storage Vessel – 2 units

Online Washing Skid Air Receiver – 1 unit

Air Dryer Vessel – 4 units

Main Instrument Air Receiver – 2 units

Condensate Cooler – 6 units

Potable Water Cartridge Filter – 2 units

Water Separator – 2 units o Perform blinding deblinding o Open manhole & ventilation o Remove internal fittings. o Remove plugs. o Perform unloading media catalyst. o Powertool cleaning & air blowing o Perform waterjetting at 10,000 psi & air blowing. o DOSH Inspection o Install plugs o Touch up painting o Perform loading media catalyst. o Close manhole and boxup

(Order No.: 4120107212) (RFQ Number.: 6200114808)

SA Maintenance & Services (M) S/B

June 2015 Petronas Gas Bhd

Utility Gebeng (UG)

108

MECH MAINT-BOILERS (SM5010200): Servicing KCSBO HRSG CF Renewal Package at Gas Processing Kerteh (GPK), Gas Processing & Utilities, Petronas Gas Bhd. Kertih Terengganu. (Order No.: 4120107887) (RFQ Number.: 6200115292)

SA Maintenance & Services (M) S/B

July - Aug 2015 Petronas Gas Bhd

Utility Gebeng (UG)

109

PRESSURE & UNPRESSURIZED VESSEL (SM5010700): To perform total of 25 UPV CF Mechanical Activity (Stage A)

SA Maintenance & Services (M) S/B

May 2015 Petronas Gas Bhd

Utility Gebeng (UG)

Page 75: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Scope of works:

Natural Gas Heater – 2 units

Natural Gas Surge Drum – 2 units

Deaerator Head – 2 units

Deaerator Storage Vessel – 2 units

Online Washing Skid Air Receiver – 1 unit

Air Dryer Vessel – 4 units

Main Instrument Air Receiver – 2 units

Condensate Cooler – 6 units

Potable Water Cartridge Filter – 2 units

Water Separator – 2 units o Perform blinding deblinding o Open manhole & ventilation o Remove internal fittings. o Remove plugs. o Perform unloading media catalyst. o Powertool cleaning & air blowing o Perform waterjetting at 10,000 psi & air blowing. o DOSH Inspection o Install plugs o Touch up painting o Perform loading media catalyst. o Close manhole and boxup

(Order No.: 4120105893) (RFQ Number.: 6200114153)

110

MECH MAINT-FURNACES (SM5010500): To perform maintenance work at 3 units of Furnace F-301, F-601 & F-602 GPP-5 SD (Soot Cleaning & Service Damper) at Gas Processing Santong (GPS), Tok Arun, Paka Scope of Works:

Perform Blinding & De-Blinding works as per blind list.

Open up and box up manhole for furnace.

Erection & dismantling of scaffolding inside furnace for soot cleaning works.

Perform soot cleaning works at convection & radiant coil inside furnace.

To do castable repair if required.

Perform servicing of blower damper for all furnace (Order No.: 4120104518) (RFQ Number.: 6200111329)

SA Maintenance & Services (M) S/B

May 2015 Petronas Gas Bhd

Gas Processing Santong (GPS)

111

MAIN MAINT-MECHANICAL VALVE (SM5030100): To Supply Piping Material and Perform Valve and Flange Installation for Main Air Compressor B and Gas Argon Compressor at ASU2 during TA 2015 Scope of works:

To fabricate new spool at contractor’s workshop

To remove insulation at existing spool

To remove old pipe spool & install new spool

To perform blasting painting for new pipe spool

To supply manpower & equipment to install pipe spool at site

To perform Post Weld Heat Treatment (PWHT)

To perform NDT (PT & RT)

To reinstate insulation at the replaced pipe spool (Order No.: 4120101862) (RFQ No.: 6200105411)

SA Maintenance & Services (M) S/B

07.05.2015 – 19.05.2015

Petronas Gas Bhd Utility Kerteh (UK)

112

METALLIC STRUCTURE/PIPING (SM5090100): To replace 2 Flanges of 20” 600# IP Steam Line and 4 Flanges of 10” 2500# HHP Steam Line during TA 2015

To remove insulation at flanges area

To remove old flanges & install new flanges at the intended line

To perform blasting painting for 2 unit of 20” 600# & 4 unit of

SA Maintenance & Services (M) S/B

14.05.2015 – 20.05.2015

Petronas Gas Bhd Utility Kerteh (UK)

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10” 2500# flanges

To supply manpower & equipment to install flanges at site

To perform Post Weld Heat Treatment (PWHT)

To perform NDT (PT & RT)

To reinstate insulation at the replaced flanges (Order No.: 4120098985) (RFQ No.: 6200104233)

113

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding PTLE & STLE Cleaning F103 for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

(Order Number: 3620172711) (RFQ Number.: 6200092922)

SA Maintenance & Services (M) S/B

March 2015 Petronas Chemicals Ethylene Sdn Bhd

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114

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding PTLE & STLE Cleaning E102/112 for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.

PTLE: Primary Transfer Line Exchanger

STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

(Order Number: 3620172141) (RFQ Number.: 6200092922)

SA Maintenance & Services (M) S/B

March 2015 Petronas Chemicals Ethylene Sdn Bhd

115

MECH MAINT-BOILERS (SM5010200): To supply manpower, materials, and equipment to perform hydrostatic test at HRSG B Utility Gebeng Plant (UG), PGB. Scope of works:

Perform blinding deblinding as per EIS

Perform drop spool.

SA Maintenance & Services (M) S/B

March 2015 Petronas Gas Bhd

Utility Gebeng (UG)

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Cut/off remove valves (capping point).

Perform capping process.

Fill up water inside boiler.

Pre-HT.

DOSH Inspection (HT).

Drain water from boiler.

Perform decapping process.

Perform Non-Destructive Testing.

Boxup. (Order No.: 4120103285) (RFQ No.: 6200111001)

116

MECH MAINT-BOILERS (SM5010200): PR# Rectification Attemperator Piping To Perform Welding And Rectification Of Attemperator & Its Associated Piping Works For Waste Heat Boiler (WHB E6-1201A) At Gas Processing Santong (GPS), Gas Processing & Utilities, Petronas Gas Bhd. Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle

Blind/deblind as per blind list

To fabricate new spool at workshop

To remove insulation at attemperator spool

To remove existing attemperator & install new attemperator

To perform blasting painting for new attemperator

To perform NDT (PT & RT)

To perform Post Weld Heat Treatment (PWHT)

Perform Boiler HT

To reinstate insulation at the replaced pipe spool (Order No.: 4120098922) (RFQ No.: 6200104678)

SA Maintenance & Services (M) S/B

February 2015 Petronas Gas Bhd

Gas Processing Santong (GPS)

117

MECH MAINT-BOILERS (SM5010200): PR: To Replace Attemperator Piping To Perform Welding And Rectification Of Attemperator & Its Associated Piping Works For Waste Heat Boiler (WHB E5/6-1201) At Gas Processing Santong (GPS), Gas Processing & Utilities, Petronas Gas Bhd. Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle

Blind/deblind as per blind list

To fabricate new spool at workshop

To remove insulation at attemperator spool

To remove existing attemperator & install new attemperator

To perform blasting painting for new attemperator

To perform NDT (PT & RT)

To perform Post Weld Heat Treatment (PWHT)

Perform Boiler HT

To reinstate insulation at the replaced pipe spool (Order No.: 4120099824) (RFQ No.: 6200106843)

SA Maintenance & Services (M) S/B

February 2015 Petronas Gas Bhd

Gas Processing Santong

118

MECH MAINT-BOILERS (SM5010200): To Supply Manpower, Materials, and Equipment to Perform Hydrostatic Test at HRSG Unit D, F, And G and Lube Oil Cooler Cleaning at GT Unit D, F, And G at Utility Kertih Plant (UK). Scope of works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely

Perform blinding deblinding as per EIS

SA Maintenance & Services (M) S/B

GT/HRSG-D: 09.02.2015 – 03.03.2015 GT/HRSG-G: GT/HRSG-F:

Petronas Gas Bhd Utility Kerteh (UK)

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Drop spool.

Cut/off remove valves (capping point).

Perform capping process.

Fill up water.

Pre-HT.

DOSH Inspection (HT).

Drain water.

Perform decapping process.

Perform Non-Destructive Testing (Order No.: 4120097833) (RFQ No.: 6200104281)

119

MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, material, and consumables for internal inspection overhauls and repair work.

Waste Heat Boiler E5/6-1202

Waste Heat Boiler E5/6-1202

Waste Heat Boiler E5-1201B

Waste Heat Boiler E6-1202A

Scope of Works:

Perform Blinding & De-Blinding works as per blind list.

Open up and box up all waste heat boilers

Perform cleaning works for DOSH inspection.

Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).

Dismantling, cleaning and reinstall multi spud gas burned c/w burned shield and duct burner element.

Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.

(Order Number: 4120099225) (RFQ No.: 6200106712)

SA Maintenance & Services (M) S/B

February – July 2015

Petronas Gas Bhd Gas Processing Santong (GPS)

120

SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding PTLE & STLE Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu

PTLE: Primary Transfer Line Exchanger

STLE: Secondary Transfer Line Exchanger Scope Of Works:

Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.

There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.

Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.

Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.

Perform manual lifting and rigging activities to facilitate the WORKS.

Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.

Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.

Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of top and bottom cones including opening

SA Maintenance & Services (M) S/B

January 2015 Petronas Chemicals Ethylene Sdn Bhd

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of Coke Catcher. o Cleaning of coke by mechanical means or hydro-

jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.

o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.

Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3)

days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facilitate

cleaning work. o Hydro-jetting of both shell and tube bundle (internal

& external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.

o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings

(Order Number: 3620157218) (RFQ Number.: 6200092922)

121

MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler WHRU#2 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Main Mechanical Package WHRU #2) Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Minor repair; DOSH & NonDOSH repair within 2 days

Boiler Box-up activity and Housekeeping (Order No.: 4120094738) (RFQ No.: 6200101309)

SA Maintenance & Services (M) S/B

January 2015 Petronas Gas Bhd

Gas Processing Kerteh

122

MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler WHRU#1 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Main Mechanical Package WHRU #1) Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

SA Maintenance & Services (M) S/B

January 2015 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

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Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Minor repair; DOSH & NonDOSH repair within 2 days

Boiler Box-up activity and Housekeeping (Order No.: 4120094739) (RFQ No.: 6200101363/SM4Y141218)

123

MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F2-781 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Main Mechanical Package F2-781) (Order No.: 4120094760) Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Minor repair; DOSH & NonDOSH repair within 2 days

Boiler Box-up activity and Housekeeping (RFQ No.: 6200101364/SM4Y141219)

SA Maintenance & Services (M) S/B

January 2015 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

124

MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F4-781 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Main Mechanical Package F4-781) (Order No.: 4120094761) Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Minor repair; DOSH & NonDOSH repair within 2 days

SA Maintenance & Services (M) S/B

January 2015 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

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Boiler Box-up activity and Housekeeping (RFQ No.: 6200101366/SM4Y141220)

125

MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F4-761 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Main Mechanical Package F4-761) Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Minor repair; DOSH & NonDOSH repair within 2 days

Boiler Box-up activity and Housekeeping (Order No.: 4120094762) (RFQ No.: 6200101367/SM4Y141221)

SA Maintenance & Services (M) S/B

January 2015 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

126

METALLIC STRUCTURE/PIPING (SM5090100): PR# To Fabricate Floater Aerator To fabricate new floater c/w platform, installation and commissioning Aerator (Aeration Basin) at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu. Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

To fabricate new floater c/w platform as per material requirement at workshop.

To perform blasting painting as per coating system approved by client for floater,

To perform NDT (PT)

To perform leak test on floater.

To install aerator at site. (Order No.: 4120092301) (RFQ No.: 6200098464)

SA Maintenance & Services (M) S/B

December 2014 Petronas Gas Bhd

Gas Processing Santong (GPS)

127

MECH MAINT-BOILERS (SM5010200): PR# To perform servicing renew Boiler CF Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler E5-1201A internal inspection overhaul and repair work for Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu. Scope of Works:

Perform Blinding & De-Blinding works as per blind list.

Open up and box up waste heat boilers

Perform cleaning works for DOSH inspection.

Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).

Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.

SA Maintenance & Services (M) S/B

December 2014 Petronas Gas Bhd

Gas Processing Santong (GPS)

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(Order No.: 4120090952) (RFQ No.: 6200098271)

128

HEAT EXCHANGER, CONDENSERS & COOLER (SM5010400): PR# To Plugging Leaking Tube S/Condenser Provision of manpower, supervision, tools, equipment, materials and consumables to perform inspection and plugging tube Exchanger Steam Condenser for Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.

Carry out the preparing inspection, perform leak test and plugging tube eight (8) unit Bundle Air Cooled Steam Condenser (Unit 11)

Fabricate plug tube as per sizing and material requirement. (Order No.: 4120093105) (RFQ No.: 6200099531)

SA Maintenance & Services (M) S/B

December 2014 Petronas Gas Bhd

Gas Processing Santong (GPS)

129

MECH MAINT-LINED PIPE (SM5090300): PR# Rectification Letdown & Piping To perform welding and rectification piping works at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.

To rectify let-down piping

To rectify WWS piping

Butt weld 16” (Order No.: 4120091319) (RFQ No.: 6200098269)

SA Maintenance & Services (M) S/B

December 2014 Petronas Gas Bhd

Gas Processing Santong (GPS)

130

MECH MAINT-BOILERS (SM5010200): PR# HRSG CF Renewal UG Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical work of HRSG and associated equipment for DOSH inspection at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works:

Heat Recovery Steam Generator B (F1-211B01)

Compressed Air Receiver B (V1-211B04)

Gas Final Scrubber (V1-211B02)

Air Cooled Heat Exchanger (E1-211B01) o Perform blinding deblinding o Perform cleaning and works as per SOE o Perform testing and servicing of pressure relief valve o Perform waterjetting at 10,000 psi & air blowing o DOSH Inspection o Perform flange tightening using manual torque

wrench. (Order No.: 4120084797) (RFQ No.: 6200092118)

SA Maintenance & Services (M) S/B

December 2014 Petronas Gas Bhd Utility Kerteh (UK)

131

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To perform blind/deblind HHP/HP C To perform blinding deblinding line HHP/HP C at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:

Unbolt nut using controlled bolting (HTW)

Replace new gasket.

Install new studbolt & nuts.

Perform flange tightening using controlled bolting (HTW) (Order No.: 3620152259) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

December 2014 Petronas Gas Bhd Utility Kerteh (UK)

132

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To perform blind/deblind HHP/HP A

SA Maintenance & Services (M) S/B

December 2014 Petronas Gas Bhd Utility Kerteh (UK)

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To perform blinding deblinding line HHP/HP A at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:

Unbolt nut using controlled bolting (HTW)

Replace new gasket.

Install new studbolt & nuts.

Perform flange tightening using controlled bolting (HTW) (Order No.: 3620152258) (Contract No.: SM5Y150604)

133

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To perform blind/deblind HHP/HP B To perform blinding deblinding line HHP/HP B at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:

Unbolt nut using controlled bolting (HTW)

Replace new gasket.

Install new studbolt & nuts.

Perform flange tightening using controlled bolting (HTW) (Order No.: 3620151999) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

December 2014 Petronas Gas Bhd Utility Kerteh (UK)

134

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To supply 6CBD elbow set To supply 6 set of CBD elbow for HRSG at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order No.: 3620151907) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

December 2014 Petronas Gas Bhd Utility Kerteh (UK)

135

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To replace 6CBD elbow To replace CBD elbow HRSG C & F at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:

Erect scaffolding at designated area

Delag insulation

Cut-off/remove existing/defected CBD elbow

Fit-up & weld new CBD elbow as per approved procedure.

Perform Non-Destructive Testing. (Order No.: 3620152261) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

December 2014 Petronas Gas Bhd Utility Kerteh (UK)

136

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To replace 14” vlv HHPstm OPTIMAL To perform defect rectification for HRSG D, B and preheater unit A at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order No.: 3620152260) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

December 2014 Petronas Gas Bhd Utility Kerteh (UK)

137

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: Touchup paint fuel gas vent at HRSG B / F To perform defect rectification at HRSG E, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Cut-off/remove defected valves.

Install/weld new valves as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620143585) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

November 2014 Petronas Gas Bhd Utility Kerteh (UK)

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138

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To replace 6 valves at HRSG C To perform defect rectification at HRSG C, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Cut-off/remove defected valves.

Install/weld new valves as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620143584) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

November 2014 Petronas Gas Bhd Utility Kerteh (UK)

139

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To rplc vlv to PICA-1F57 To replace isolation valve to PICA57 at HRSG G, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Cut-off/remove defected valves.

Install/weld new valves as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620143583) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

November 2014 Petronas Gas Bhd Utility Kerteh (UK)

140

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To rplc vlv CBD 1st vent vlv HRSG G To replace CBD line vent 1st valve at HRSG G, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Cut-off/remove defected valves.

Install/weld new valves as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620143582) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

November 2014 Petronas Gas Bhd Utility Kerteh (UK)

141

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To rplc CBD/IBD Elbow HRSG F To perform defect rectification at HRSG F, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.

Cut-off/remove defected elbow.

Install/weld new elbow as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620143581) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

November 2014 Petronas Gas Bhd Utility Kerteh (UK)

142

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HP/IPB HTW resurfc flng HP side To perform HTW at HP/IP Letdown B at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:

Unbolt nut using controlled bolting (HTW)

Replace new gasket.

Install new studbolt & nuts.

Perform flange tightening using controlled bolting (HTW (Order No.: 36200135434) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

November 2014 Petronas Gas Bhd Utility Kerteh (UK)

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143

MECH MAINT-BOILERS (SM5010200): PR# Boiler D Tube Rectification Provision of manpower, supervision, tools, equipment, materials and consumables for tube rectification at Boiler D, Utility Gebeng, Pahang Darul Makmur.

Capping De-capping, Top roof plate

Swing module

Remove partial tube & plugging activity

PWHT, DPT, RT

HT (Order No.: 4120085737) (RFQ No.: 6200094451)

SA Maintenance & Services (M) S/B

October 2014 Petronas Gas Bhd

Gas Processing Gebeng (UG)

144

MECH MAINT-BOILERS (SM5010200): PR# Servicing for HRSG CF Renewal (UK) Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical work of HRSG E & HRSG G and associated equipment for DOSH inspection, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu

HRSG E o Heat Recovery Steam Generator (PMD12375) o Compressed Air Receiver (PMT127577) o Gas Final Scrubber (PMT127610) o Air Cooled Heat Exchanger (TG PMT4668)

Perform blinding deblinding Perform cleaning and works as per SOE Perform testing and servicing of pressure

relief valve Perform waterjetting at 10,000 psi & air

blowing DOSH Inspection Perform flange tightening using manual

torque wrench

HRSG G o Heat Recovery Steam Generator (PMD12377) o Compressed Air Receiver (PMT127587) o Gas Final Scrubber (PMT127612) o Air Cooled Heat Exchanger

Perform blinding deblinding Perform cleaning and works as per SOE Perform testing and servicing of pressure

relief valve Perform waterjetting at 10,000 psi & air

blowing DOSH Inspection Perform flange tightening using manual

torque wrench (Order No.: 4120084143) (RFQ No.: 6200091519)

SA Maintenance & Services (M) S/B

October 2014 Petronas Gas Bhd

Gas Processing Gebeng (UG)

145

MECH MAINT-BOILERS (SM5010200): PR# Overhaul Boiler CF Mechanical Package Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection at Boiler D, Utility Gebeng, Pahang Darul Makmur.

Heat Recovery Steam Generator

Steam Drum

Blowdown tank

Swing Module o Perform blinding deblinding o Perform swing module for accessibility o Perform cleaning and works as per SOE o Perform testing and servicing of pressure relief valve o DOSH Inspection

SA Maintenance & Services (M) S/B

September 2014 Petronas Gas Bhd

Gas Processing Gebeng (UG)

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o Perform flange tightening using manual torque wrench

(Order No.: 4120081922) (RFQ No.: 6200089500)

146

HEAT EXCHANGER, CONDENSERS & COOLER (SM5010400): PR# Rectification job for GPP2 T2-622/T2-701 Provision of manpower, supervision, tools, equipment, materials and consumables for unit T2-622 and T2-701 rectfification at GPP-2, Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu.

Scaffolding erection – working platform, access to blinding activity, channel heads removal, etc

Remove insulation – blinding activity, channel heads removal

Blinding activity as per EIS

Remove channel heads (front & back).

Lifting activity for front and back channel heads

Prepare surface preparation on channel heads, tubes and tube sheet using ultrahigh pressure water jetting 40,000 psi

Drying tubes and tube sheet using air blow

Perform tube pneumatic leak test (shell side) @ 10barg

Tube rectification – tube plugging & seal weld

Hydrostatic Test @ 1.3 of Design Pressure

Powerbrush cleaning on tube sheet, & touch painting

Install back channel heads (front & back).

Deblind, dismantle scaffolding & housekeeping. (Order No.: 4120081227) (RFQ No.: 6200086283)

SA Maintenance & Services (M) S/B

September 2014 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

147

METALLIC STRUCTURE/PIPING (SM5090100): PR# Supply and replace hydrogen piping To perform piping replacement for ASU2 Hydrogen Line 40-H-24520-ECH20 at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.

To fabricate new pipe spool at contractor’s workshop

To remove old spool & install new spool

To perform blasting painting for new pipe spool

To supply manpower & equipment to install pipe spool at site

To perform NDT (PT & RT)

To perform Hydrostatic Test for new spool (Order No.: 4120081092) (RFQ No.: 6200088518)

SA Maintenance & Services (M) S/B

September 2014 Petronas Gas Bhd Utility Kerteh (UK)

148

METALLIC STRUCTURE/PIPING (SM5090100): PR# SEDAR External services To perform rectification works for Mix Bed Exchanger Stainless Steel piping at Demin Plant, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.

To perform pipe survey & data consolidation

To perform grind & build up weld at defected area

To perform touch up painting at all spool

To supply manpower & equipment for rectification works at site

To perform NDT (PT) (Order No.: 4120081091) (RFQ No.: 6200088508)

SA Maintenance & Services (M) S/B

September 2014 Petronas Gas Bhd Utility Kerteh (UK)

149

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG E: To replace IBD valve#1 PR# SAMtn: To rectify leak at Preheater A PR# SAMtn: Repair damper face detach PR# SAMtn: rplc cbdvlv#1, IBD elbow, IBDvlv1 PR# SAMtn: Resurface flange vlv LP stmhdr rvB PR# SAMtn: To replace MSV bypass manual vlv To perform defect rectification at HRSG’s at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order No.: 3620130597) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

September 2014 Petronas Gas Bhd Utility Kerteh (UK)

Page 88: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

150

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG G: To replace CBD elbow To replace CBD elbow for HRSG G at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu

Cut-off/remove defected elbow.

Install/weld new elbow as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620129293) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

September 2014 Petronas Gas Bhd Utility Kerteh (UK)

151

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG E: To replace IBD valve #2 To replace 1-1/2 Y-type Globe Valve for HRSG E at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu

Cut-off/remove defected valves.

Install/weld new valves as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620129292) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

September 2014 Petronas Gas Bhd Utility Kerteh (UK)

152

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG E: To replace CBD elbow To replace CBD elbow for HRSG E at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu

Cut-off/remove defected elbow.

Install/weld new elbow as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620129291) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

September 2014 Petronas Gas Bhd Utility Kerteh (UK)

153

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG E HT package To perform hydrostatic test for HRSG E during CF renewal at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely

Perform blinding deblinding as per EIS

Cut/off remove valves (capping point).

Perform capping process.

Fill up water.

Pre-HT.

DOSH Inspection (HT).

Drain water.

Perform decapping process.

Perform Non-Destructive Testing (Order No.: 3620129288) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

September 2014 Petronas Gas Bhd Utility Kerteh (UK)

154

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: to rectify leak at HRSG C CBD bypass To replace 1” pipe at CBD bypass line HRSG C at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu

Cut-off/remove defected piping.

Install/weld new pipe as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620129289) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

September 2014 Petronas Gas Bhd Utility Kerteh (UK)

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155

MECH MAINT-BOILERS (SM5010200): PR# F2-781 Tube Leak Repair Provision of manpower, supervision, tools, equipment, materials and consumables for tube leaks repair of F2-781 Auxiliary Boiler, Gas Processing Plant Kerteh, Petronas Gas Bhd, and Terengganu Darul Iman.

Blinding activity as per EIS

Boiler wall casing & castable/refractory removal

Cut generating tubes

Fabricate plugs

Procure generating tubes

Bending tube (BSW integral fins)

Grind, reweld, DPT SH tubes

PWHT

Welding of 44 plugs

Pre-HT

Provision for repair

Pre-HT

Reinstate castable on SH

Removal of plugs

Tube stub collapsed tube area

Install 7 expand tubes

Fin weldings for BSW

Pre-HT

HT with DOSH

Saturated box castable & casing installation

Boxup, deblind &housekeeping. (Order No.: 4120077942) (RFQ No.: 6200085498)

SA Maintenance & Services (M) S/B

August 2014 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

156

MECH MAINT-FURNACES (SM5010500): PR# To perform internal inspection Provision of manpower, supervision, tools, equipment, materials and consumables for S-707 inspection & rectification at GPP-1, Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Darul Iman.

Lifting & rigging as per approved procedure

Blinding activity as per EIS

To open up S-707 – dismantling the silencer cover and internal of blower R-707 A/B, blower R-706 & damper/ducting/internal blower R-707A/B

Perform bolting/debolting,

Perform manual / mechanical cleaning

Rectification works of attachment

NDT

Boxup, deblind &housekeeping. (Order No.: 4120077738) (RFQ No.: 6200086276)

SA Maintenance & Services (M) S/B

August 2014 Petronas Gas Bhd

Gas Processing Kerteh (GPK)

157

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG F LG LHS vlv #1&#2 rplcement To replace LG LHS valve for HRSG F at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu

Cut-off/remove defected valves.

Install/weld new valves as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620121192) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

July 2014 Petronas Gas Bhd Utility Kerteh (UK)

158

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: Fabricate&install autodrain line To fabricate and install autodrain line at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu

Cut-off/remove defected piping.

SA Maintenance & Services (M) S/B

July 2014 Petronas Gas Bhd Utility Kerteh (UK)

Page 90: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Install/weld new pipe as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620121191) (Contract No.: SM5Y150604)

159

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG D desupvlvBFWinlet chkvlv To replace Desuperheater Valve BFW inlet Check Valve for HRSG D at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu

Cut-off/remove defected valve.

Install/weld new valve as per approved procedure.

Perform Non-Destructive Testing.

Touch up painting as per approved procedure (Order No.: 3620121190) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

July 2014 Petronas Gas Bhd Utility Kerteh (UK)

160

MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG B HT package To perform hydrostatic test for HRSG F during CF renewal at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely

Perform blinding deblinding as per EIS

Cut/off remove valves (capping point).

Perform capping process.

Fill up water.

Pre-HT.

DOSH Inspection (HT).

Drain water.

Perform decapping process.

Perform Non-Destructive Testing (Order No.: 3620121188) (Contract No.: SM5Y150604)

SA Maintenance & Services (M) S/B

July 2014 Petronas Gas Bhd Utility Kerteh (UK)

161

MECH MAINT-FURNACES (SM5010500): PR# Wall Rupture Repair To perform repair works at Acid Gas Incinerator A5-0202, Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu Darul Iman

Mob/demob Tools/equipments

Circumferential wall repair

Compensator repair

Burner refractory repair

Guide plate repair

Reinstate wall insulation

Burner vane crack repair

Preheater leak repair

Preheater refractory repair (Order No.: 4120070967) (RFQ No.: 6200074135)

SA Maintenance & Services (M) S/B

June 2014 Petronas Gas Bhd

Gas Processing Santong (GPS)

162

BUILDING & STRUCTURE CONSTRUCTION REPAIR & MAINTENANCE (SC2030500): PR# Wall Rupture Repair To perform repair works at Acid Gas Incinerator A5-0202, Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu Darul Iman

Mob/demob Tools/equipments

Circumferential wall repair

Compensator repair

Burner refractory repair

SA Maintenance & Services (M) S/B

June 2014 Petronas Gas Bhd

Gas Processing Santong (GPS)

Page 91: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Guide plate repair

Reinstate wall insulation

Burner vane crack repair

Preheater leak repair

Preheater refractory repair (Order No.: 4120070967) (RFQ No.: 6200074135)

163

MECH MAINT-BOILERS (SM5010200): PR# Boiler Overhaul DOSH CF Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection for Boiler at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu. Scope of Works:

Perform Blinding & De-Blinding works as per blind list.

Open up and box up waste heat boilers

Perform cleaning works for DOSH inspection.

Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).

Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.

(Order No.: 3620086452)

Local Engineering (M) Sdn Bhd

December 2013 Petronas Gas Bhd

Gas Processing Santong (GPS)

164

MECH MAINT-BOILERS (SM5010200): PR# Boiler Overhaul DOSH CF Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection for Boiler D at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.

Heat Recovery Steam Generator

Steam Drum

Blowdown tank

Swing Module o Perform blinding deblinding o Perform swing module for accessibility o Perform cleaning and works as per SOE o Perform testing and servicing of pressure relief valve o DOSH Inspection o Perform flange tightening using manual torque

wrench (Order No.: 3620042385)

Local Engineering (M) Sdn Bhd

February 2013 Petronas Gas Bhd Utility Kerteh (UK)

165

MECH MAINT-BOILERS (SM5010200): PR# Boiler Boiler DOSH overhaul for F4-771 DOSH CF Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection for Boiler at Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Local Engineering (M) Sdn Bhd

December 2013 Petronas Gas Bhd

Gas Processing Kerteh

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Minor repair; DOSH & NonDOSH repair within 2 days

Boiler Box-up activity and Housekeeping (Order No.: 3620082321) (RFQ No.: LQ-PGB(A)-0244/13)

166

RETUBING: To repair leak boiler tube Tube Leak Repair Provision of manpower, supervision, tools, equipment, materials and consumables for tube leaks repair of F2-781 Auxiliary Boiler, Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Darul Iman.

Blinding activity as per EIS

Boiler wall casing & castable/refractory removal

Cut generating tubes

Fabricate plugs

Procure generating tubes

Bending tube (BSW integral fins)

Grind, reweld, DPT SH tubes

PWHT

Welding of 44 plugs

Pre-HT

Provision for repair

Pre-HT

Reinstate castable on SH

Removal of plugs

Tube stub collapsed tube area

Install 7 expand tubes

Fin weldings for BSW

Pre-HT

HT with DOSH

Saturated box castable & casing installation

Boxup, deblind &housekeeping (Order No.: 3620073316) (RFQ No.: LQ-PGB(A)-0162/13)

Local Engineering (M) Sdn Bhd

Dec 2013 Petronas Gas Bhd

Gas Processing Kerteh

167

Internal inspect & overhaul WH boiler Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection for Boiler at Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Scope of Works:

Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.

Scaffolding erection/dismantle – internal / external

Blind/deblind as per blind list

Manhole opening and ventilation.

External/internal fittings removal/installation works

PSV’s removal / servicing / testing (bench test) / installation.

Block Valve’s removal / servicing / installation

Level Gauge’s removal / servicing / installation

Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum

Castable and cladding minor repair

Minor repair; DOSH & NonDOSH repair within 2 days

Boiler Box-up activity and Housekeeping (Order No.: 3620082292)

Local Engineering (M) Sdn Bhd

Dec 2013 Petronas Gas Bhd

Gas Processing Kerteh

168

RETUBING: To repair leak boiler tube Tube Leak Repair Provision of manpower, supervision, tools, equipment, materials and consumables for tube leaks repair of F2-781 Auxiliary Boiler, Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Darul Iman.

Blinding activity as per EIS

Boiler wall casing & castable/refractory removal

Cut generating tubes

Fabricate plugs

Procure generating tubes

Dec 2013 Petronas Gas Bhd

Gas Processing Kerteh

Page 93: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Bending tube (BSW integral fins)

Grind, reweld, DPT SH tubes

PWHT

Welding of 44 plugs

Pre-HT

Provision for repair

Pre-HT

Reinstate castable on SH

Removal of plugs

Tube stub collapsed tube area

Install 7 expand tubes

Fin weldings for BSW

Pre-HT

HT with DOSH

Saturated box castable & casing installation

Boxup, deblind &housekeeping (Order No.: 3620073316) (RFQ No.: LQ-PGB(A)-0162/13)

Local Engineering (M) Sdn Bhd

169

Tube Leak Rectification For F3-791, PGB Tube Leak Repair Provision of manpower, supervision, tools, equipment, materials and consumables for tube leaks repair of F3-791 Auxiliary Boiler, Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Darul Iman.

Blinding activity as per EIS

Boiler wall casing & castable/refractory removal

Cut generating tubes

Fabricate plugs

Procure generating tubes

Bending tube (BSW integral fins)

Grind, reweld, DPT SH tubes

PWHT

Welding of 44 plugs

Pre-HT

Provision for repair

Pre-HT

Reinstate castable on SH

Removal of plugs

Tube stub collapsed tube area

Install 7 expand tubes

Fin weldings for BSW

Pre-HT

HT with DOSH

Saturated box castable & casing installation

Boxup, deblind &housekeeping (Order No.: 3620086329) (RFQ No.: LQ-PGB(A)-210/13)

Local Engineering (M) Sdn Bhd

Nov 2013 Petronas Gas Bhd

Gas Processing Kerteh

170

CASTABLE: To Perform Ago2 Castable Repair At GPP-2, PGB Provision Of Manpower, Supervision, Tools, Equipments, Materials And Consumables To Perform Castable& Burner Repair Of Acid Gas Oxidizer 2 (AGO-2) At KCS, Gas Processing Plant Complex A, Gpp-A, Petronas Gas Bhd, Kerteh, Terengganu. (To perform castable replacement)

Refractory work o Blind/deblind as per blind list o Remove AGO-2 burner from burner throat to gain access of

confine space area inside AGO. o Remove existing castable at defected area (both layer). o Inform PGB to perform inspection. o Surface cleaning and install new castables.

Burner Work o Remove the burner from burner throat in safe manner to a

safe place. o Inform PGB to perform inspection prior any repair

commencement. o Repair burner as per PGB requirement.

Local Engineering (M) Sdn Bhd

Oct – Nov 2013 Petronas Gas Bhd

Gas Processing Kerteh

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o Perform NDT at joints as per PGB requirement. (Order No.: 4120033626) (RFQ No.: SM1B130130)

171

BOILER OVERHAUL:Boiler Overhaul Works For F3-791, PGB PR# F3-791 Boiler Overhaul of F3-781 Auxiliary Boiler, Gas Processing Kerteh (GPK), PGB, Kerteh, Kemaman, Terengganu.

Perform all necessary blinding/deblinding for hotspot repair

Provide necessary access for all inspection and repair activities, including confined space entry for steam drum, mud drum and furnace.

Removal of furnace rear wall components including insulation cladding, mineral wool, rear wall casing, rear wall refractory and rear wall tie bar (C Channel).

Perform procurement, fabrication and installation of furnace rear components including refractory anchors, rear wall refractory, rear wall tie-bar, rear wall casing, mineral wool insulation, insulation cladding & painting.

Provisional scope depends on as found condition which covers for top furnace refractory repair (Order No.: 3620086329) (RFQ No.: LQ-PGB(A)-0210/13)

Local Engineering (M) Sdn Bhd

October 2013 Petronas Gas Bhd

Gas Processing Kerteh

172

BOILER OVERHAUL:Boiler Overhaul F-4001, PPTSB Provision of manpower, supervision, tools, equipment, materials and consumables for overhaul of mixed LPG bullet which inclusive of equipment blinding and de-blinding, ventilation, internal cleaning, internal scaffolding erection and removal, blasting, power brushing and maintenance painting for internal and external of bullet and hydrostatic testing at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB) Kerteh, Kemaman, Terengganu.

To carry out blinding works for the bullet as per PPTSB instruction

To perform cleaning and gas freeing the bullet

To perform erection and removal of internal scaffolding (purple shaded area as per scaffolding drawing attached)

To power tool at weldment (at the yellow, green, and purple shaded area – both drawings)

To blast the internal bottom (clock location no5 to no7) and paint as per PTS 13A

To replace piping and valve as per Inspection Worklist

HSE Resources Sdn Bhd

Sept 2013 PPTSB

173

BUILDING & STRUCTURE CONSTRUCTION REPAIR AND MAINTENANCE (SC2030500): To provide all necessary manpower, materials, tools, equipment, and consumables for replace & install new roofing for HSE Cabin CUFK, Centralised Utility Facilities (CUF) Kerteh, Petronas Gas Bhd, Kerteh, Terengganu Darul Iman

Mob/demob Tools/equipments

Dismantle the existing roof

To install new arch (roof structure)

To install new roof

To concrete the floor between the 2 cabin

To install new complete wiring for lamp & fan + plug point

Housekeeping (Order No.: 4120035379) (RFQ No.: 6200037576)

SA Maintenance & Services (M) S/B

September 2013

Petronas Gas Bhd Gas

Centralised Utility Facilities (CUF)

Kerteh

174

MACHINING & FABRICATION WORKSHOP (SM5080000): PR# Tagging and labelling at process area To provide all necessary manpower, materials, tools, equipment, and consumables for tagging and labelling work for ZONE 1 area, Gas Processing Plant Complex B, Petronas Gas Bhd, Tok arun, Terengganu Darul Iman

Mob/demob Tools/equipments

Painting 288 location as per current size in site (Alphabet Black color & Background Yellow Color)

SA Maintenance & Services (M) S/B

September 2013 Petronas Gas Bhd

Gas Processing Plant Complex B, Tok arun

Page 95: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Steel plate Engrave 106 location as per current size in site (Alphabet Black color & Background White Color)

Plastic plate Engrave 251 location as per current size in site (Alphabet Engrave)

(Order No.: 4120037027) (RFQ No.: 6200039496)

175

OFFICE ADMIN SERVICE - PAINTING (SC1030100): PR# Sampling signage KR2B Design, fabricate, deliver and install operational signage for Petronas Penapisan (Terengganu) Sdn Bhd / Aromatics Malaysia Sdn Bhd at KR-2B Aromatics complex, Terengganu Darul Iman

Sampling signage, size 4’ x 3’, material Aluminum with reflective sticker.

(Order No.: 4120036419) (RFQ No.: 6200037761)

SA Maintenance & Services (M) S/B

September 2013 Petronas Penapisan (Terengganu) Sdn

Bhd

176

CASTABLE: To perform AGO2 castable repair Provision Of Manpower, Supervision, Tools, Equipments, Materials And Consumables To Perform Castable& Burner Repair Of Acid Gas Oxidizer 2 (AGO-2) At KCS, Gas Processing Plant Complex A, Gpp-A, Petronas Gas Bhd, Kerteh, Terengganu. To perform castable replacement)

Refractory work o Blind/deblind as per blind list o Remove AGO-2 burner from burner throat to gain access of

confine space area inside AGO. o Remove existing castable at defected area (both layer). o Inform PGB to perform inspection. o Surface cleaning and install new castables.

Burner Work o Remove the burner from burner throat in safe manner to a

safe place. o Inform PGB to perform inspection prior any repair

commencement. o Repair burner as per PGB requirement.

Perform NDT at joints as per PGB requireme

Local Engineering (M) Sdn Bhd

Aug 2013 Petronas Gas Bhd

Gas Processing Kerteh

177

GENERAL STRUCTURE / BUILDING PAINTING PASSO PROGRAM – PUMP BASEMENT PAINTING (SC2130100): To provide all necessary manpower, materials, tools, equipment, and consumables for BT1 PASSO Pump basement project at Petronas Penapisan (Terengganu) Sdn Bhd, Terengganu Darul Iman

Mob/demob Tools/equipments

Removal and dismantling of old corroded structure.

Installation and painting of new structures as per original design.

The badly corroded structure shall be replace with new including but not limited to handrail, ladder,cable tray support, wooden spacer, support plate, support beam, bolt/nut, grating, pipe clip, spacer, and etc.

Carry out NDT such as DPT on the welding joints of the new structure.

Carry out hot dipped galvanizing work for the new structure after completed fabrication and all the required testing.

Carry out painting for the new structure after completion of hot dipped galvanizing work.

New structure shall be painted as per existing color. (Order No.: 4120028564) (RFQ No.: 6200032116)

SA Maintenance & Services (M) S/B

July 2013 Petronas Penapisan (Terengganu) Sdn

Bhd

178

BUILDING & STRUCTURE CONSTRUCTION REPAIR AND MAINTENANCE (SC2030500): To provide all necessary manpower, materials, tools, equipment, and consumables for replace & install new roofing for HSE Cabin CUFK,

SA Maintenance & Services (M) S/B

July 2013

Petronas Gas Bhd Gas

Centralised Utility Facilities (CUF)

Kerteh

Page 96: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

Centralised Utility Facilities (CUF) Kerteh, Petronas Gas Bhd, Kerteh, Terengganu Darul Iman

Mob/demob Tools/equipments

Dismantle the existing roof

To install new arch (roof structure)

To install new roof

To concrete the floor between the 2 cabin

To install new complete wiring for lamp & fan + plug point

Housekeeping (Order No.: 4120048093) (RFQ No.: 6200045354)

179

GENERAL STRUCTURE / BUILDING PAINTING (SC2130100): PR# Structure repair at PE-1/2-S-320 To provide all necessary manpower, materials, tools, equipment, and consumables for BT1 PASSO Pump basement project at Petronas Penapisan (Terengganu) Sdn Bhd, Terengganu Darul Iman (Order No.: 4120029587) (RFQ No.: 6200031489)

SA Maintenance & Services

(M) S/B July 2013

Petronas Chemicals

Polyethylene Sdn Bhd

180

RETUBING: Repair Boiler D PR# Boiler D Tube Rectification Provision of manpower, supervision, tools, equipment, materials and consumables for tube rectification at Boiler D, Utility Gebeng, Pahang Darul Makmur.

Capping De-capping, Top roof plate

Swing module

Remove partial tube & plugging activity

PWHT, DPT, RT

HT (Order No.: 3620053654)

Local Engineering (M) Sdn Bhd

April 2013 Petronas Gas Bhd

Utility Gebeng

181

To perform boiler overhaul PR# F4-761 Boiler Overhaul of F4-761 Auxiliary Boiler, Gas Processin (GPK), PGB, Kerteh, Kemaman, Terengganu.

Perform all necessary blinding/deblinding for hotspot repair

Provide necessary access for all inspection and repair activities, including confined space entry for steam drum, mud drum and furnace.

Removal of furnace rear wall components including insulation cladding, mineral wool, rear wall casing, rear wall refractory and rear wall tie bar (C Channel).

Perform procurement, fabrication and installation of furnace rear components including refractory anchors, rear wall refractory, rear wall tie-bar, rear wall casing, mineral wool insulation, insulation cladding & painting.

(Order No.: 3620053654) (RFQ No.: LQ-PGB(A)-0094/13)

Local Engineering (M) Sdn Bhd

May 2013 Petronas Gas Bhd

Gas Processing Kerteh

182

RETUBING: Repair Boiler D PR# To do SH tube defining activity Provision of manpower, supervision, tools, equipment, materials and consumables to perform defining activity of superheater tube for Waste Heat Boiler (1 unit) at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.

Local Engineering (M) Sdn Bhd

April 2013 Petronas Gas Bhd

Utility Gebeng

183

Boiler Overhaul & DOSH Inspection Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu.

Local Engineering (M) Sdn Bhd

March 2013 Petronas Gas Bhd

Gas Processing Kerteh

184 To repair, fabricate and install P6-0201B Lube Oil Cooler Structure Local Engineering

(M) Sdn Bhd March 2013

Petronas Gas Bhd Gas Processing

Santong

185

Internal Inspect & overhaul w heat boiler Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler WHRU#1 internal inspection overhaul and repair work for Utility Gebeng, Petronas Gas Bhd.

Local Engineering (M) Sdn Bhd

Feb 2013 Petronas Gas Bhd

Utility Gebeng

Page 97: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

186

F3-781 Boiler overhaul and tube rectify Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F2-781 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Order No.: 3620073313) (RFQ No.: LQ-PGB(A)-0174/13)

Local Engineering (M) Sdn Bhd

July 2013 Petronas Gas Bhd

Gas Processing Kerteh

187 Smallbore rectification for GPP 4 SD Provision of Piping Work Services for GPP4 Shutdown 2012.

TMM Engineering Sdn Bhd May – June 2012 Petronas Gas Bhd

Gas Processing Kerteh

188

F4-761 Boiler overhaul and tube rectify Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F4-761 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Order No.: 3620067225) (RFQ No.: LQ-PGB(A)-0094/13)

Local Engineering (M) Sdn Bhd

June 2012 Petronas Gas Bhd

Gas Processing Kerteh

189

To rectify defect parts/welding works PR# Rectification Letdown & Piping To perform welding and rectification piping works at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.

Local Engineering (M) Sdn Bhd

July 2012 Petronas Gas Bhd

Gas Processing Santong

190

Boiler Overhaul & DOSH Inspection Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu.

Local Engineering (M) Sdn Bhd

June 2012 Petronas Gas Bhd

Gas Processing Santong

191

BOILER OVERHAUL:F2-781 Boiler overhaul and tube rectify Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F2-781 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Order No.: 3620073313) (RFQ No.: LQ-PGB(A)-0174/13)

Local Engineering July 2012 Petronas Gas Bhd

Gas Processing Kerteh

192

BOILER OVERHAUL:F2-791 Boiler Overhaul Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F2-791 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Order No.: 3620073313) (RFQ No.: LQ-PGB(A)-0174/13)

Local Engineering

(M) Sdn Bhd Aug 2012

Petronas Gas Bhd Gas Processing

Kerteh

193

Boiler activities during PRR GPP3 Provision of manpower, supervision, equipment, tools, materials, and consumables for boiler activity during shut down works At Gas Processing Plant, Kerteh (GPK), Petronas Gas Berhad (PGB), Terengganu Darul Iman.

Local Engineering (M) Sdn Bhd

Oct 2012 Petronas Gas Bhd

Gas Processing Kerteh

194

Additional for F4-791 wall repair To perform repair activity at F4-791 wall at Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu (Order No.: 3200120663) (RFQ No.: LQ-PGB(A)-0231/12)

Local Engineering (M) Sdn Bhd

Dec 2012 Petronas Gas Bhd

Gas Processing Kerteh

195

BOILER OVERHAUL:Boiler DOSH overhaul for F4-771 PR# Boiler Boiler DOSH overhaul for F4-771 DOSH CF Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection for Boiler at Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu

Local Engineering (M) Sdn Bhd

Dec 2012 Petronas Gas Bhd

Gas Processing Kerteh

196

GENERAL STRUCTURE / BUILDING PAINTING (SC2130100): PR# Provision of TCOT Washroom Refurbishment PR# PR# Provision 10% for optional scope (TCOT & OSC) (Order No.: 3310131161) (RFQ No.:)

SA Maintenance & Services

(M) S/B

June 2011

Petronas Carigali

Sdn Bhd

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LIST OF TERM CONTRACT

DESCRIPTION CLIENT / MAIN

CONTRACTOR

CONTRACT

PERIOD

PLANT

OWNER

MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for provision of manpower,

material, equipment &necessary facilities for

Equipment Cleaning of Heat Exchanger at Petronas

Chemicals Olefins Sdn Bhd, Petronas Chemicals

Glycols Sdn Bhd and Petronas Derivatives Sdn Bhd,

Kerteh, Terengganu.

(Contract No.: DTC-KTH/PCDSB/2016/0091) (BID No.: DTC-KTH/PCDSB/2016/0091) (Contract Value: RM500k and Above)

SA Maintenance

& Services (M)

S/B

01.10.2016 –

30.09.2018

Petronas

Chemical

Derivatives

Sdn Bhd.

(PCOGD)

MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for provision of manpower,

material, equipment & services for GPU Boiler

Overhaul and Repair Work for Gas Processing and

Utilities (GPU),Petronas Gas Bhd

(Contract No.: DTC-KTH/PGB-GPU/2016/0142) (BID No.: DTC-KTH/PGB-GPU/2016/0142) (Contract Value: RM500k and Above)

SA Maintenance

& Services (M)

S/B

01.10.2016 –

30.09.2018

Petronas Gas

Bhd, Gas

Processing

Kerteh (GPK)

MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for provision of manpower,

material, equipment & services for Boiler Repair

Works for Utilities Gebeng (UG), Petronas Gas Bhd.

(Contract No.: SM4Y160505/6200154645) (BID No.: 6200154645) (Contract Value: RM500k and Above)

SA Maintenance

& Services (M)

S/B

19.07.2016 –

18.07.2017

Petronas Gas

Bhd Utility

Gebeng (UG)

MECH MAINT-FURNACES (SM5010500): TERM CONTRACT for E-21102 AFC Tubes Internal

Cleaning for Petronas Penapisan (Terengganu) Sdn

Bhd (PPTSB) Kerteh, Kemaman, Terengganu.

(Contract No.: RFX 6200138215) (BID No.: 6200138215) (Contract Value: RM500k and Above)

SA Maintenance

& Services (M)

S/B

10.02.2016 –

09.02.2018

Petronas

Penapisan (T)

Sdn Bhd

(PPTSB)

Page 99: 1. CORPORATE INFORMATION Objective 2. COMPANY …samase.com.my/muaturun/Profile_SA_Maintenance_Sdn_Bhd.pdf · capability to do the repair boiler and retubing works. Heat Exchanger

MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for supply of material and

manpower for Boiler Repair Works for Gas Processing

Plant Kerteh (GPK), Petronas Gas Bhd.

(Contract No.: SM8Y150815) (BID No.: 6200128350) (Contract Value: RM500k and Above)

SA Maintenance

& Services (M)

S/B

26.10.2015 –

26.10.2016

Petronas Gas

Bhd Gas

Processing

Kerteh (GPK)

MECH MAINT-FURNACES (SM5010500): TERM CONTRACT for Primary and Secondary Transfer

Line Exchanger (PTLE & STLE) Maintenance Cleaning

by means of Hydrojetting for Petronas Chemical

Ethylene Sdn Bhd (PCESB), Kerteh, Kemaman,

Terengganu.

(Contract No.: RFX6200092922) (BID No.: 6200092922) (Contract Value: RM500k and Above)

SA Maintenance

& Services (M)

S/B

15.12.2014 –

14.12.2016

Petronas

Chemical

Ethylene Sdn

Bhd (PCESB)

MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for supply of material and

manpower for Boiler Repair Works for Utilities Kertih

Plant (UK), PGB, Kertih, Kemaman, Terengganu,

Petronas Gas Bhd.

(Contract No.: SM8Y150604) (BID No.: 6200122032) (Contract Value: RM500k and Above)

SA Maintenance

& Services (M)

S/B

01.08.2015 –

31.07.2016

Petronas Gas

Bhd Utility

Kerteh (UK)

MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for supply of material and

manpower for Boiler Repair Works for Utility Gebeng

Plant (UG), Petronas Gas Bhd (PGB), Kuantan,

Pahang.

(Contract No.: SM8Y150510) (BID No.: 6200119030) (Contract Value: RM500k and Above)

SA Maintenance

& Services (M)

S/B

01.07.2015 –

30.06.2016

Petronas Gas

Bhd Utility

Gebeng (UG)


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