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    dvanced Mass Transfer

    1-Fundamentals

    Saeed GUL, Dr.Techn, M.Sc. Engg.

    Associate Professor and Chairman

    Department of Chemical Engineering,

    University of Engineering & Technology Peshawar, PAKISTAN

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    Introduction on of Mass Transfer

    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan2

    • The term mass transfer is used to denote the transference of acomponent in a mixture from a region where its concentration

    is high to a region where the concentration is lower.

    • Mass transfer process can take place in a gas or vapour or in a

    liquid, and it can result from the random velocities of themolecules (molecular diffusion) or from the circulating or eddy

    currents present in a turbulent fluid (eddy diffusion).

    • Fractional distillation depends on differences in volatility, gas

    absorption on differences in solubility of the gases in aselective absorbent and, similarly, liquid- liquid extraction is

    based on the selectivity of an immiscible liquid solvent for one

    of the constituents.

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    Cont…. 

    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan3

    • The mass transfer rate dependent on both the driving force(concentration difference) and the mass transfer resistance.

    Example:

    • A simple example of a mass transfer process is that occurring in

    a box consisting of two compartments, each containing adifferent gas, initially separated by an impermeable partition.

    When the partition is removed the gases start to mix and the

    mixing process continues at a constantly decreasing rate until

    eventually (theoretically after the elapse of an infinite time) thewhole system acquires a uniform composition. The process is

    one of molecular diffusion in which the mixing is attributable

    solely to the random motion of the molecules.

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    Mass Transfer in a Single Phase (Binary Diffusion)

    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan4

    • The rate of diffusion is governed by Fick's Law, first proposed by

    Fick in 1855 which expresses the mass transfer rate as a linear

    function of the molar concentration gradient.

    • In a mixture of two gases A and B, assumed ideal, Fick's Law for

    steady state diffusion may be written as:

    • Where N A is the molar flux of A (moles per unit area per unit

    time)• C  A is the concentration of A (moles of A per unit volume),

    • D AB is known as the diffusivity or diffusion coefficient for A in B,

    and y is distance in the direction of transfer.

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan5

    The negative sign indicates that J is positive when movement is down 

    the gradient, i.e., the negative sign cancels the negative gradient

    along the direction of positive flux.

    Diffusion occurs in response to a

    concentration gradient expressed as the

    change in concentration due to a change in

    position, . The local rule for movement or

    flux J is given by Fick's law of diffusion:

    in which the flux NA [cm-2

     s-1

    ] is proportional to the diffusivity [cm2

    /s]and the negative gradient of concentration, [cm-3 cm-1] or [cm-4].

    Fick's law of diffusion 

    Mass Transfer in a Single Phase (Binary Diffusion)

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan6

    • An equation of exactly the same form may be written for B:

    • where DBA is the diffusivity of B in A.

    • As for an ideal gas mixture, at constant pressure (C  A + CB) = constant

    so

    • The condition for the pressure or molar concentration to

    remain constant in such a system is that there should be no net

    transference of molecules. The process is then referred to as

    one of equimolecular counter diffusion 

    Mass Transfer in a Single Phase (Binary Diffusion)

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    • This relation is satisfied only if DBA = D AB

    If circulating currents or eddies are present, then the molecularmechanism will be reinforced and the total mass transfer rate

    may be written as:

    • Whereas D is a physical property of the system and a function

    only of its composition, pressure and temperature, ED, which is

    known as the eddy diffusivity, is dependent on the flow pattern

    and varies with position.

    Mass Transfer in a Single Phase (Binary Diffusion)

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    • As the pressure P increases, the molecules become closer

    together and the mean free path is shorter and consequentlythe diffusivity is reduced, with D for a gas becoming

    approximately inversely proportional to the pressure.

    • When diffusion is occurring in the small pores of a catalyst

    particle the effects of collision with the walls of the pores may

    be important even at moderate pressures.

    • Where the main resistance to diffusion arises from collisions ofmolecules with the walls, the process is referred to Knudsen

    diffusion , with a Knudsen diffusivity DKn  which is proportional

    to the product uml, where l is a linear dimension of the

    containing vessel.

    Mass Transfer in a Single Phase (Binary Diffusion)

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    • Each resistance to mass transfer is proportional to the

    reciprocal of the appropriate diffusivity and thus, when both

    molecular and Knudsen diffusion must be considered together,the effective diffusivity De is obtained by summing the

    resistances as:

    • In liquids, the effective mean path of the molecules is so smallthat the effects of Knudsen type diffusion need not be

    considered.

    Mass Transfer in a Single Phase (Binary Diffusion)

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan10

    If A and B are ideal gases in a mixture, the ideal gas law is given by

    • where n A and nB are the number of moles of A and B and n is

    the total number of moles in a volume V, and P A , PB and P arethe respective partial pressures and the total pressure.

    Mass Transfer in a Single Phase(Binary Diffusion in Gas Mixtures)

    Properties of binary mixtures

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    Properties of binary mixtures

    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan11

    where C  A  and C B  are mass concentrations and M A  and MB molecular weights, and C  A, C B , C T are, the molar concentrations of

    A and B respectively, and the total molar concentration of the

    mixture.

    From Dalton's Law of partial pressures:

    Mass Transfer in a Single Phase(Binary Diffusion in Gas Mixtures)

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    • where X  A and  X B are the mole fractions of A and B. Thus for asystem at constant pressure P and constant molar

    concentration CT.

    • The mass transfer rates N A and NB can be expressed in terms of

    partial pressure gradients rather than concentration gradients.

    Furthermore, NA and NB can be expressed in terms of gradients

    of mole fraction.

    Properties of binary mixtures

    Mass Transfer in a Single Phase(Binary Diffusion in Gas Mixtures)

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan13

    Mass Transfer in a Single Phase(Binary Diffusion in Gas Mixtures)

    Properties of binary mixtures

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    Equimolecular Counter Diffusion

    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan14

    When the mass transfer rates of the two components are equal

    and opposite, the process is said to be one of equimolecular

    counter diffusion.

    In binary distillation applications in which the molar heats of

    vaporization for species A and B are approximately equal, bothspecies are diffusing, but at equal rates in opposite directions.

    Another example, consider diffusion that occurs in a tube

    connecting two tanks containing a binary gas mixture of species

    A and B. If both tanks as well as the connecting tube are at a

    uniform pressure and temperature, the total molar

    concentration would be uniform throughout the tanks and the

    connecting tube.

    Mass Transfer in a Single Phase(Binary Diffusion in Gas Mixtures)

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    Equimolecular Counter Diffusion

    In the case of Equimolecular counter diffusion, the differentialforms of equation for N A may be simply integrated, for

    constant temperature and pressure, to give respectively

    Differential form Integrated form

    Mass Transfer in a Single Phase(Binary Diffusion in Gas Mixtures)

    Similar equations apply to NB which is equal to -NA, and suffixes

    1 and 2 represent the values of quantities at positions y 1 and y 2 

    respectively. 

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    Mass Transfer in a Single Phase(Binary Diffusion in Gas Mixtures)

    Equimolecular Counter Diffusion

    may be written as:

    where hD  = D/(y 2 —  y 1 ) is a mass transfer coefficient with the

    driving force expressed as a difference in molar concentration;its dimensions are those of velocity (LT -1 ). 

    may be written as:

    Similarly:

    where k'G = D/[RT(y 2 — y 1 ] is a mass transfer coefficient with the

    driving force expressed as a difference in partial pressure. It

    should be noted that its dimensions here, NM-1L-1T, are different

    from those of hD 

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    Mass Transfer in a Single Phase(Binary Diffusion in Gas Mixtures)

    Equimolecular Counter Diffusion

    may be written as:

    where kx = DCT/(y

    1 — y

    2) is a mass transfer coefficient with the

    driving force in the form of a difference in mole fraction. The

    dimensions here are NL-2T-1

    It is always important to use the form of mass transfer coefficient

    corresponding to the appropriate driving force.

    The mass transfer coefficient is a diffusion rate constant that

    relates the mass transfer rate, and concentration gradient as

    driving force

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    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Mass transfer through a stationary second component

    (Stefan’s diffusion)

    In several important processes, one component in a gaseous

    mixture will be transported relative to a fixed plane, such as a

    liquid interface, and the other will undergo no net movement.

    In gas absorption a soluble gas A is transferred to the liquid

    surface where it dissolves, whereas the insoluble gas B

    undergoes no net movement with respect to the interface.

    In evaporation from a free surface, the vapour moves away

    from the surface but the air has no net movement.

    The mass transfer process therefore differs from equimolecular

    counter diffusion and called Stefan’s diffusion 

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    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Mass transfer through a stationary second component

    Mass transfer through a

    stationary gas B

    For the absorption of a soluble gasA from a mixture with an insoluble

    gas B, the respective diffusion rates

    are given by:

    Since the total mass transfer rate of B is zero, there must be a"bulk flow" of the system towards the liquid surface exactly to

    counterbalance the diffusional flux away from the surface, as

    shown in Figure where:

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan20

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Mass transfer through a stationary second component

    (Stefan’s diffusion) The corresponding bulk flow of A must be CA/CB times that of B,

    since bulk flow implies that the gas moves en masse. 

    Thus:

    Therefore the total flux of A, N'  A , is given by: 

    The above equation is known as Stefan's Law.

    Thus the bulk flow enhances the mass transfer rate by a factor

    CT/CB, known as the drift factor  

    f l h

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan21

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Mass transfer through a stationary second component

    Fluxes of components of a gas mixture

    f l h

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan22

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Mass transfer through a stationary second component

    As:

    On integration:

    By definition, C Bm , the logarithmic mean of C B1 and C B2 is given by:

    Thus, substituting for In (CB2/CB1) :

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan23

    Mass transfer through a stationary second component

    In terms of partial pressures:

    Similarly, in terms of mole fractions:

    This can be simplified when the concentration

    of the diffusing component A is small.

    Under these conditions C  A is small compared with C T  , and the

    equation becomes:

    M T f i Si l Ph

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan24

    Mass transfer through a stationary second component

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    For small values of C  A , C T  — C  Ai  Ξ  C T  and only the first term in the

    series is significant  

    The above equation is identical to equation for equimolecular

    counterdiffusion, Thus, the effects of bulk flow can be

    neglected at low concentrations

    M T f i Si l Ph

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan25

    Mass transfer through a stationary second component

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    The above equation can be written in terms of a mass transfer

    coefficient hD to give: 

    Where

    Similarly, working in terms of partial pressure difference as the

    driving force, the equation can be written:

    Where

    M T f i Si l Ph

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan26

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Using mole fractions as the driving force, the equation becomes:

    Mass transfer through a stationary second component

    It may be noted that all the transfer coefficients here are greater

    than those for equimolecular counter diffusion by the factor

    (CT/CBm)(= P/PBm ), which is an integrated form of the drift factor.

    When the concentration C  A of the gas being transferred is low,

    C T  /C Bm  then approaches unity and the two sets of coefficients

    become identical.

    Where

    M T f i Si l Ph

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan27

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Ammonia gas is diffusing at a constant rate through a layer of

    stagnant air 1 mm thick. Conditions are such that the gas

    contains 50 per cent by volume ammonia at one boundary ofthe stagnant layer. The ammonia diffusing to the other

    boundary is quickly absorbed and the concentration is negligible

    at that plane. The temperature is 295 K and the pressure

    atmospheric, and under these conditions the diffusivity ofammonia in air is 1.8 x 10-5 m2/s. Estimate the rate of diffusion

    of ammonia through the layer.

    Mass transfer through a stationary second component

    Example 10.1 

    M T f i Si l Ph

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    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Mass transfer through a stationary second component

    If the subscripts 1 and 2 refer to the two sides of the stagnant

    layer and the subscripts A and B refer to ammonia and air

    respectively, then the rate of diffusion through a stagnant layer is

    given by:

    Solution: 

    In this case,  x = 0.001 m, D = 1.8 x 10-5 m2 /s, R = 8314 J/kmol K,

    T = 295 K and P = 101.3 kN/m2 and hence:

    Mass Transfer in a Single Phase

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan29

    Thus, substituting in equation

    Mass transfer through a stationary second component

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    gives:

    Mass Transfer in a Single Phase

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    Mass transfer velocities

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    It is convenient to express mass transfer rates in terms ofvelocities for the species under consideration where:

    which, in the S.I system, has the units

    (kmol/m2s)/(kmol/m3) = m/s.

    For diffusion according to Fick's Law:

    Since NB = -NA, then: 

    and

    As a result of the diffusional process, there is no net overall

    molecular flux arising from diffusion in a binary mixture, the two

    components being transferred at equal and opposite rates.

    Mass Transfer in a Single Phase

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan31

    If the physical constraints placed upon the system result in a bulk

    flow, the velocities of the molecular species relative to one

    another remain the same, but in order to obtain the velocity

    relative to a fixed point in the equipment, it is necessary to add

    the bulk flow velocity.

    The flux of A has been given as Stefan's Law

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Mass transfer velocities

    Mass Transfer in a Single Phase

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan32

    Whatever the physical constraints placed on the system, thediffusional process causes the two components to be

    transferred at equal and opposite rates and the values of the

    diffusional velocities UDA and UDB are always applicable.

     It is the bulk flow velocity uF   which changes with imposed

    conditions and which gives rise to differences in overall mass

    transfer rates.

    In equimolecular counterdiffusipn, uF  is zero,

    In the absorption of a soluble gas A from a mixture the bulk

    velocity must be equal and opposite to the diffusional velocity

    of B as this latter component undergoes no net transfer.

    General case for gas-phase mass transfer in a binary mixture

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Mass Transfer in a Single Phase

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan 33

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    In genera], for any component:Total transfer = Transfer by diffusion + Transfer by bulk flow

    General case for gas-phase mass transfer in a binary mixture

    For component A:

    Total transfer (moles/area time) = N'A

    Diffusional transfer according to Fick's Law  

    Transfer by bulk flow

    Thus for A:

    and for B:

    Mass Transfer in a Single Phase

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    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    General case for gas-phase mass transfer in a binary mixture

    Substituting:

    Similarly for B:

    For equimolecular counterdiffusion N’A  = N’B  and equation 3

    above reduces to Fick's Law. For a system in which B undergoes

    no net transfer, N’ B  = 0 and equation 3 is identical to Stefan's

    Law

    Mass Transfer in a Single Phase

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    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    General case for gas-phase mass transfer in a binary mixture

    For the general case:  fN'  A = -N' B 

    If in a distillation column, for example the molar latent heat of

    A is f  times that of B, the condensation of 1 mole of A (taken

    as the less volatile component) will result in the vaporization

    of f  moles of B and the mass transfer rate of B will be  f  timesthat of A in the opposite direction

    Substituting into equation ( )

    becomes:

    Thus:

    Mass Transfer in a Single Phase

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    28 November 2015 Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan 36

    If   x  A changes from x  Al  to X  A2 as y goes from y 1 to y 2 

    then: 

    Thus:

    Or:

    General case for gas-phase mass transfer in a binary mixture

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Mass Transfer in a Single Phase

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    Diffusion as a mass flux

    Fick's Law of diffusion is normally expressed in molar units or: 

    where X  A is the mole fraction of component A. 

    The corresponding equation for component B indicates that

    there is an equal and opposite molar flux of that component. If

    each side of equation is multiplied by the molecular weight of A,

    M A , then: 

    where J A is a flux in mass per unit area and unit time (kg/m2 s in

    S.I units), and C  A is a concentration in mass terms, (kg/m3 )

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Mass Transfer in a Single Phase

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    Similarly, for component B:

    Although the sum of the molar concentrations is constant in an

    ideal gas at constant pressure, the sum of the mass concentrations

    is not constant, and dc A  /dy and dcB  /dy are not equal and

    opposite,

    Thus, the diffusional process does not give rise to equal and

    opposite mass fluxes.

    Or:

    and:

    Thus:

    Diffusion as a mass flux

    Mass Transfer in a Single Phase

    (Binary Diffusion in Gas Mixtures)

    Q i # 1

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    Quiz # 1

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    39

    Ammonia is absorbed in water from a mixture with air

    using a column operating at 1 bar and 295 K. Theresistance to transfer may be regarded as lying entirely

    within the gas phase. At a point in the column, the partial

     pressure of the ammonia is 7.0 kN/m2. The back pressure

    at the water interface is negligible and the resistance totransfer may be regarded as lying in a stationary gas film

    1 mm thick. If the diffusivity of ammonia in air is 236 x

    10-5 m2/s, what is the transfer rate per unit area at that

     point in the column? How would the rate of transfer be

    affected if the ammonia air mixture were compressed to

    double the pressure? 

    Mass Transfer in a Single Phase

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    Mass Transfer in a Single Phase

    (Diffusion in Liquids)

    The diffusion of solution in a liquid is governed by the sameequations as for the gas phase.

    The diffusion coefficient D is about two orders of magnitude

    smaller for a liquid than for a gas.

    The diffusion coefficient is a much more complex function of

    the molecular properties.

    For an ideal gas, the total molar concentration C T  is constant

    at a given total pressure P and temperature T.

    This approximation holds quite well for real gases and

    vapors, except at high pressures.

    Mass Transfer in a Single Phase

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    For a mixture of ethanol and water for example, the massdensity will range from about 790 to 1000 kg/m3 whereas the

    molar density will range from about 17 to 56 kmol/m3.

    For this reason the diffusion equations are frequently written

    in the form of a mass flux  J A  (mass/area x time) and theconcentration gradients in terms of mass concentrations, such

    as c A .

    Thus, for component A, the mass flux is given by: 

    28 November 2015Dr. Saeed GUL, Department of Chemical Engineering, UET Peshawar, Pakistan

    41

    where ρ is mass density (now taken as constant), and ω A is the

    mass fraction of A in the liquid.

    Mass Transfer in a Single Phase

    (Diffusion in Liquids)

    Mass Transfer in a Single Phase

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    For component B:

    Thus, the diffusional process in a liquid gives rise to a situation

    where the components are being transferred at approximately

    equal and opposite mass (rather than molar) rates.

    Liquid phase diffusivities are strongly dependent on theconcentration of the diffusing component which is in strong

    contrast to gas phase diffusivities which are substantially

    independent of concentration.

    Mass Transfer in a Single Phase

    (Diffusion in Liquids)

    Mass Transfer in a Single Phase

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    Values of liquid phase diffusivities which are normally quoted

    apply to very dilute concentrations of the diffusingcomponent, the only condition under which analytical

    solutions can be produced for the diffusion equations.

    For this reason, only dilute solutions are considered here, and

    in these circumstances no serious error is involved in usingFick's law expressed in molar units.

    The molar flux is given by:

    where D is now the liquid phase diffusivity and C  A is the molarconcentration in the liquid phase.

    D/(y 2— y 1 ) is the liquid phase mass transfer coefficient. 

    Mass Transfer in a Single Phase

    (Diffusion in Liquids)

    On integration:

    M T f Ph B d

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    Mass Transfer across a Phase Boundary

    In many important applications of mass transfer, material is

    transferred across a phase boundary

    In distillation a vapor and liquid are brought into contact inthe fractionating column

    In gas absorption, the soluble gas diffuses to the surface,

    dissolves in the liquid, and then passes into the bulk of theliquid

    In liquid -liquid extraction however, a solute is transferredfrom one liquid solvent to another across a phase boundary

    These processes is characterized by a transference of materialacross an interface.

    • Because no material accumulates there, the rate of transferon each side of the interface must be the same

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    M T f Ph B d

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    • The mass transfer rate between two fluid phases depend on

    the physical properties of the two phases, the concentrationdifference, the interfacial area, and the degree of turbulence.

    • Mass transfer equipment is therefore designed to give a large

    area of contact between the phases and to promote

    turbulence in each of the fluids.

    • In most industrial equipment, the flow pattern is so complex

    that it is not capable of expression in mathematical terms, and

    the interfacial area is not known precisely• A number of mechanisms (models) have been suggested to

    represent conditions in the region of the phase boundary

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    Mass Transfer across a Phase Boundary

    M T f Ph B d

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      Theoretical models have been developed to describe mass

    transfer between a fluid and an interface

    The two-film theory

    The Penetration Theory

    Surface Renewal Theory

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    Models for Mass Transfer at a Fluid-fluid Interface

    Mass Transfer across a Phase Boundary

    Mass Transfer across a Phase Boundary

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    Mass Transfer across a Phase BoundaryModels for Mass Transfer at a Fluid-fluid Interface

    The two-film theory

    The two-film theory of WHITMAN was the first serious attemptto represent conditions occurring when material is transferred

    from one fluid stream to another

    Although it does not closely reproduce the conditions in most

    practical equipment, the theory gives expressions which can beapplied to the experimental data which are generally available,

    and for that reason it is still extensively used.

    In this approach, it is assumed that turbulence dies out at the

    interface and that a laminar layer exists in each of the two fluids.Outside the laminar layer, turbulent eddies supplement the

    action caused by the random movement of the molecules, and

    the resistance to transfer becomes progressively smaller.

    Mass Transfer across a Phase Boundary

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    The two-film theory

    Mass Transfer across a Phase BoundaryModels for Mass Transfer at a Fluid-fluid Interface

    For equimolecular counterdiffusion the concentration gradient istherefore linear close to the interface, and gradually becomes

    less at greater distances as shown in Figure by the full lines ABC

    and DEF  

     AGC and DHFindicate the

    hypothetical

    concentration

    distributions

    L1 and L2:

    thicknesses of

    the two films

    Mass Transfer across a Phase Boundary

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    Mass Transfer across a Phase BoundaryModels for Mass Transfer at a Fluid-fluid Interface

    The two-film theory

    Integrated form of Fick’s law

    Can be written in terms of

    two film theory

    Because material does not accumulate at

    the interface, the two rates of transfer

    must be the same and:

    Equilibrium is assumed to exist at the interface and therefore therelative positions of the points C and D are determined by the

    equilibrium relation between the phases.

    Mass Transfer across a Phase Boundary

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    The penetration theory was propounded in 1935 by HlGBlE He was investigating whether or not a resistance to transfer

    existed at the interface when a pure gas was absorbed in aliquid.

    In his experiments, a slug-like bubble of carbon dioxide wasallowed rise through a vertical column of water in a 3 mmdiameter glass tube.

    As the bubble rose, the displaced liquid ran back as a thin filmbetween the bubble and the tube,

    Higbie assumed that each element of surface in this liquid wasexposed to the gas for the time taken for the gas bubble topass it; that is for the time given by the quotient of the bubblelength and its velocity.

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    Mass Transfer across a Phase BoundaryModels for Mass Transfer at a Fluid-fluid Interface

    The Penetration Theory

    Mass Transfer across a Phase Boundary

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    Mass Transfer across a Phase BoundaryModels for Mass Transfer at a Fluid-fluid Interface

    The Penetration Theory

    It was further supposed

    that during this short

    period, which varied

    between 0.01 and 0.1 s

    in the experiments,

    absorption took place as

    the result of unsteady

    state molecular diffusion

    into the liquid, and, for Penetration of solute into a solventthe purposes of calculation, the liquid was regarded as infinite

    in depth because the time of exposure was so short.

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    • Dankwerts surface renewal theory (1951), represents an

    extansion to penetration theory.

    • Higbie always presupposed that the contact time between the

    phases was the same at all positions in the apparatus.

    • Dankwerts went on to suggest that fluid elements which

    come into contact with each other, have different residence

    times which can be described by a residence time spectrum.

    • One has to imagine that mass exchange between two

    different materials in the fluid phase takes place in individual

    fluid cells.

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    Mass Transfer across a Phase BoundaryModels for Mass Transfer at a Fluid-fluid Interface

    Regular Surface Renewal Theory

    Mass Transfer across a Phase Boundary

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    • After a certain amount of time an element can be dislodged

    from the contact area and be replaced by another one.

    • It has been successfully applied in the absorption of gases

    from agitated liquids.

    • However the fraction of time for surface renewal is equally as

    unknown as the contact time in penetration theory, so both

    theories are useful for the understanding of mass transfer

    processes, often neither is applicable for the calculation of thequantities involved in mass transfer

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    yModels for Mass Transfer at a Fluid-fluid Interface

    Regular Surface Renewal Theory

    Phase Equilibria

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    A limit to mass transfer is reached if the two phases come to

    equilibrium and the net transfer of material ceases.

    For a practical process, which must have a reasonable

    production rate, equilibrium must be avoided, as the rate of

    mass transfer at any point is proportional to the driving force,

    which is the departure from equilibrium at that point.

    To evaluate driving forces, a knowledge of equilibria between

    phases is therefore of basic importance.

    Several kinds of equilibria are important in mass transfer.

    In nearly all situations two phases are involved, and all

    combinations are found except two solid phases.

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    Phase Equilibria

    Phase Equilibria

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    Phase Equilibria 

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    More specifically, there are three important criteria for differentphases to be in equilibrium with each other:

    The temperature  of the two phases is the same at

    equilibrium.

    The partial pressure of every component in the two phases isthe same at equilibrium.

    The Gibbs free energy' of every component in the two phases

    is the same at equilibrium.

    Single Component Phase Equilibrium

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    Single-Component Phase Equilibrium

    If there is only a single component in a mixture, there is only asingle possible temperature (at a given pressure) for which phaseequilibrium is possible.

    For example, water at standard pressure (1 atm) can only  remain inequilibrium at 100°C.

    Below this temperature, all of the water condenses, and above it,all of the water vaporizes into steam.

    At a given temperature, the unique atmospheric pressure at which apure liquid boils is called its vapor pressure.

    If the atmospheric pressure is higher than the vapor pressure, theliquid will not boil.

    Vapor pressure is strongly temperature-dependent. Water at 100°C

    has a vapor pressure of 1 atmosphere, which explains why water onEarth (which has an atmosphere of about 1 atm) boils at 100°C.Water at a temperature of 20°C(a typical room temperature) willonly boil at pressures under 0.023 atm, which is its vapor pressureat that temperature.

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    Multiple-Component Phase Equilibrium:

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    p p qPhase Diagrams

    In general, chemical engineers are not dealing with single

    components; instead they deal with equilibrium of mixtures. When a mixture begins to boil, the vapor does not, in general,

    have the same composition as the liquid. Instead, the substance

    with the lower boiling temperature (or higher vapor pressure)

    will have a vapor concentration higher than that with the higherboiling temperature, though both will be present in the vapor.

    A similar argument applies when a vapor mixture condenses.

    The concentrations of the vapor and liquid when the overall  

    concentration and one of the temperature or pressure are fixed

    can easily be read off of a phase diagram.

    In order to read and understand a phase diagram, it is necessary

    to understand the concepts of bubble point  and dew point  for a

    mixture.

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    Bubble Point and Dew Point

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    Bubble Point and Dew Point

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    To predict the phase behavior of a mixture, the limits  of phase

    changes should be examine, and then utilize the laws ofthermodynamics to determine what happens in between those

    limits. The limits in the case of gas-liquid phase changes are called

    the bubble point and the dew point.

    The bubble point is the point at which the first drop of a liquidmixture begins to vaporize.

    The dew point is the point at which the first drop of a gaseous

    mixture begins to condense.

    If you are able to plot both the bubble and the dew points on the

    same graph, you come up with what is called a Pxy  or a Txy 

    diagram, depending on whether it is graphed at constant

    temperature or constant pressure.

    Pxy Diagram

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    Pxy Diagram

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    what causes a liquidto vaporize?

    Increasing the temperature

    Decreasing the pressure

    the two lines intersect at two

    ends These intersections are

    the  pure-component vapor

     pressures 

    Pxy Diagram

    http://upload.wikimedia.org/wikibooks/en/3/3f/Benztol_pxy_diagram.PNGhttp://upload.wikimedia.org/wikibooks/en/3/3f/Benztol_pxy_diagram.PNGhttp://upload.wikimedia.org/wikibooks/en/3/3f/Benztol_pxy_diagram.PNGhttp://upload.wikimedia.org/wikibooks/en/3/3f/Benztol_pxy_diagram.PNG

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    Composition of each component in a 2-phase mixture,

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    overall composition and the 

    vapor pressure.

    start on the x-axis at the

    overall composition

    go up to the pressure

    Then from this point, go

    left until you reach the

    bubble-point

    go to the right until reach

    the dew-point curve to find

    the vapor  composition

    Txy Diagram

    http://en.wikibooks.org/wiki/File:Benztol_phase_calc_example.PNGhttp://en.wikibooks.org/wiki/File:Benztol_phase_calc_example.PNG

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    Txy Diagram

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    Txy Diagram

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    Txy Diagram

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     VLE phase diagram summary

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    VLE phase diagram summary

    You can use it to tell you what phase(s) you are in at a given

    composition, temperature, and/or pressure.

    You can use it to tell you what the composition of each phase

    will be, if you're in a multiphase region.

    You can use it to tell you how much of the original solution is

    in each phase, if you're in a multiphase region.

    You can use it to gather some properties of the pure materials 

    from the endpoints (though these are usually the best-known

    of all the mixture properties).

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    To summarize, here's the information you can directly garner

    from a phase diagram. Many of these can be used for all  types of phase diagrams, not just VLE.

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    Mass Transfer in a Single Phase

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    (Binary Diffusion in Gas Mixtures)

    Qualitative Analysis of Concentration Profiles

    d f

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    and Mass Transfer

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    hypothetical concentration profiles near a gas –liquid interface

    Mass transfer can only occur along a negative concentration gradient

    Here the concentrations in both

    the gas and liquid phase diminish

    in the positive direction, causing

    solute to transfer from the gas tothe liquid phase.

    The fact that the interfacial liquid

    mole fraction is higher than the

    gas concentration is no

    impediment.

    It is merely an indication of high

    gas solubility, a perfectly normal

    and acceptable phenomenon.

    Case:-1

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    The gas-phase concentration hereincreases in the positive direction

    so that no transfer of solute from

    gas to liquid can take place.

    Neither can there be any transfer in

    the opposite sense, because the

    liquid concentration rises in the

    negative direction.

    Such profiles arise only in cases

    when solute is generated bychemical reaction at the gas –

    liquid interface. The product

    solute then diffuses from the

    interface into the bulk fluids.

    Case:- 2

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    This case involves decreasing

    concentrations in both phases,

    but the decrease is in the

    negative direction.

    Solute will therefore desorb fromthe liquid into the gas phase.

    Gas solubility is low because

    the interfacial concentrations

    are nearly identical.

    Case:- 3

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    Case 4:The flat liquid-phaseprofile indicates that the liquid

    phase is well

    stirred and shows no mass

    transfer resistance. Because the

    gas phase concentrationdiminishes in the negative

    direction, the transfer will be

    from

    liquid to gas.

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    Case 5:What was stated for Case 4

    applies here as well, but the transferthis time is from the gas. This follows

    from the fact that gas-phase

    concentration decreases in the positive

    direction.

    The question is now asked whether theresults would still be the same if

    the gas-phase profiles had in each case

    been located above the liquid-phase

    counterparts. The answer is yes; transfer

    would still take place as indicated

    before. The only change would be in the

    equilibrium solubility of the gas,

    which would now be lower than before.

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