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1 Status of ATSRAC Status of ATSRAC presented to presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001
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Page 1: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

1

Status of ATSRACStatus of ATSRAC

presented topresented to

White House Wire System Safety Interagency Working Group

Meeting

Kent V. HollingerSeptember 11, 2001

Page 2: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 2

ATSRAC

Who is ATSRAC?Who is ATSRAC?

Aging Transport Systems Rulemaking Advisory Committee

Initially chartered January 19, 1999

Re-chartered January 25, 2001

See www.mitrecaasd.org/atsrac/index.html

Page 3: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 3

ATSRAC

BackgroundBackground

Two major 1996 accidents caused national attention to aviation safety

Growing number of flights will create more accidents, even with a lower rate

White House Commission on Aviation Safety and Security - August 22, 1996

Page 4: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 4

ATSRACGore Commission Gore Commission ReportReport

Final Report published February 12, 1997

1.9 In cooperation with airlines and manufacturers, the FAA’s Aging Aircraft Program should be expanded to cover non-structural systems

Page 5: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 5

ATSRACInitial FAA/Industry Initial FAA/Industry EffortsEfforts

March-April 1998 aircraft surveyDC-10 (3), MD-11, DC-9, B727DC-10 (3), MD-11, DC-9, B727

Commitment to MSG-3 principles

Assisted in FAA formal response to Gore Commission in July 1998

Page 6: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 6

ATSRAC

ATA’s ASTFATA’s ASTFEstablished on July 15, 1998

Defined “aging” as aircraft past design life

Formed seven Working Groups to develop inspection criteria and survey sample a/c DC-8, DC-9, DC-10, B727, B737, B747, L-1011DC-8, DC-9, DC-10, B727, B737, B747, L-1011

Created ATA Spec 117 on July 31, 1998

Page 7: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 7

ATSRAC

FAA Plan AnnouncedFAA Plan Announced

Jane Garvey announced formation of ATSRAC on October 1, 1998

Meeting notice appeared in Federal Register on December 22, 1998

Order 1110.127 to formally establish ATSRAC issued on January 19, 1999

Page 8: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 8

ATSRAC

Initial ATSRAC MembersInitial ATSRAC Members

FAA DoD ALPA ATA AIA NASA GAMA Flight Safety

Foundation

JAA Transport Canada AECMA General John Loh Boeing Airbus NEMA SAE

Chairman: Kent Hollinger

Page 9: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 9

ATSRAC

Added ATSRAC MembersAdded ATSRAC Members

AirTran Airways IATA IAM International Federation of Airworthiness NADA/F Northwest Airlines PEMCO World Air Services

Page 10: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 10

ATSRAC

Initial Five TasksInitial Five Tasks Sampling inspection of the fleet

Review of fleet service history

Improvement of maintenance criteria

Review and update standard practices for wiring

Review air carrier and repair station inspection and repair training programs and recommend actions to address aging systems

Page 11: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 11

ATSRAC

Status of Initial TasksStatus of Initial Tasks

All tasks are complete

ATSRAC approval of Final Reports during January 2001 meeting

Final Reports with recommendations forwarded to FAA

Page 12: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

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White House Wire System Safety

Interagency Working Group Meeting 12

ATSRAC

Task 1 ResultsTask 1 ResultsNon-intrusive Inspections of 81 aircraft

Aged up to 82,000 hours and 92,000 cyclesAged up to 82,000 hours and 92,000 cycles

3,372 individual discrepancies3,372 individual discrepancies

Immediate Fleet-wide Safety of Flight Concern - Immediate Fleet-wide Safety of Flight Concern - 00 Potential Hazard or Frequently Occurring Item - 182Potential Hazard or Frequently Occurring Item - 182

SB’s required for 3 and enhanced inspection guidelines for SB’s required for 3 and enhanced inspection guidelines for 22

Defects noted - 3,190Defects noted - 3,190

Page 13: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

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White House Wire System Safety

Interagency Working Group Meeting 13

ATSRACTask 1 Results Task 1 Results (continued)(continued)

Intrusive Inspections of 6 retired aircraftAged up to 100,241 hours and 100,017 cyclesAged up to 100,241 hours and 100,017 cyclesTargeted specific wire types and aircraft zonesTargeted specific wire types and aircraft zonesOn-board visual inspection and NDTOn-board visual inspection and NDTWires removed and 25 laboratory tests appliedWires removed and 25 laboratory tests appliedRecommendationsRecommendations

1 general - education of inspection & maintenance personnel1 general - education of inspection & maintenance personnel 9 research - degradation, chaffing, contamination, NDT, AFCB9 research - degradation, chaffing, contamination, NDT, AFCB 90 specific - splices, heat shields, clamping90 specific - splices, heat shields, clamping

Page 14: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

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White House Wire System Safety

Interagency Working Group Meeting 14

ATSRAC

Task 2 ResultsTask 2 Results

Reviewed 714 Service DocumentsBoeing - 27 upgraded to Alert statusBoeing - 27 upgraded to Alert statusAirbus - 3 upgraded to Alert statusAirbus - 3 upgraded to Alert statusLockheed - no further action requiredLockheed - no further action required

Reviewed 79 ADs with repetitive inspectionsRecommended 8 for terminating actionRecommended 8 for terminating action

Page 15: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 15

ATSRAC

Task 3 ResultsTask 3 Results

Revised definitions of Detailed Inspection and General Visual Inspection for MSG-3

Developed an Enhanced Zonal Analysis Procedure for use in maintenance programs

Recommended an update to MSG-3 to better address Single Element Dual Load Path items

Page 16: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 16

ATSRAC

Task 4 ResultsTask 4 Results

Defined areas requiring standard practices for care and maintenance of wiring systems

Recommended recurrent training of technicians in specific areas

Promote “clean as you go”

Page 17: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 17

ATSRAC

Task 5 ResultsTask 5 Results

Developed an extensive training curriculum and associated lesson plans Module A - IntroductionModule A - Introduction Module B - Chapter 20 StructureModule B - Chapter 20 Structure Module C - InspectionModule C - Inspection Module D - HousekeepingModule D - Housekeeping Module E - WireModule E - Wire Module F - Connective DevicesModule F - Connective Devices Module G - Connective Device RepairModule G - Connective Device Repair Module H - Line Replaceable Units Module H - Line Replaceable Units

Page 18: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

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White House Wire System Safety

Interagency Working Group Meeting 18

ATSRAC

Current Four TasksCurrent Four Tasks

Federal Register May 29, 2001 p. 29203

Wire system certification requirementsWire system certification requirements

Standard format and content of SWPMStandard format and content of SWPM

Enhanced training program for wire systemsEnhanced training program for wire systems

Enhanced maintenance criteria for systemsEnhanced maintenance criteria for systems

Page 19: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 19

ATSRACWire System Wire System CertificationCertification Establish a Harmonization Working Group Develop a coordination process with ARAC Develop a coordination process with other ATSRAC HWGs Combine current wire system regulations into one Section Identify design requirements to mitigate problems of aging Identify requirements for Wire System Safety Assessments Identify requirements for wire separation Identify requirements for wire identification Recommend advisory material for new Wire Systems Rule

Page 20: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 20

ATSRACSWPM Format and SWPM Format and ContentContentEstablish a Harmonization Working

Group

Coordinate with other ATSRAC HWGs

Define a standard format

Define a standard content

Recommend updates of existing SWPMs

Page 21: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 21

ATSRAC

Training ProgramTraining Program

Establish a Harmonization Working Group

Coordinate with other ATSRAC HWGs

Develop guidance material for wire system training programs

Identify SWPM recurrent training

Page 22: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 22

ATSRAC

Maintenance CriteriaMaintenance Criteria

Establish a Harmonization Working Group

Coordinate with other ATSRAC HWGsDevelop guidance for enhanced

maintenance criteria for systemsAssist in development of SFAR for EZAPRecommend wire system ICAWs

Page 23: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 23

ATSRAC

Current ScheduleCurrent Schedule

Final Reports for all four tasks will be submitted to the FAA by August 2002

Notices of Proposed Rule Making will be released in early 2003

Rules and Advisory Circulars are expected by year-end 2003

Page 24: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 24

ATSRAC

Future Public MeetingsFuture Public Meetings

Bessie Coleman Conf. Room @ FAA HQ

October 24-25, 2001October 24-25, 2001

January 23-24, 2002January 23-24, 2002

April 24-25, 2002April 24-25, 2002

July 24-25, 2002July 24-25, 2002

October 23-24, 2002October 23-24, 2002

Page 25: 1 Status of ATSRAC presented to White House Wire System Safety Interagency Working Group Meeting Kent V. Hollinger September 11, 2001.

September 11, 2001

White House Wire System Safety

Interagency Working Group Meeting 25

ATSRAC

Are There AnyAre There Any

Questions?


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