1 - The Power of Sigmafine Based Solutions · Standard Web-based Reports • 30+ reports deployed...

The Power of Sigmafine Based Solutions

Transforming Process Data into Business Information

Massimo Galli, Roberto LinaresSigmafine Users ConferenceSan Francisco, April 23, 2012

Topics

• Refining Industry Challenges• Closing the Gap: Process Data and Business Systemsg p y• R&D Initiatives• Success Stories• Current Projects• New Features

N M k t• New Markets• Sigmafine Community

Sigmafine Users Conference - San Francisco, April 23, 2012© Pimsoft Inc. 2012All rights reserved. 2

Refining Industry Challenges

• Environmental Constraints• Capital Investmentp– Refinery Upgrade – Increase Capacity– Increase Net Margin– Projects need a good ROIM i i i E i ti C it• Maximizing Existing Capacity


Refining Industry ChallengesSigmafine Based Solutions

• Increase Confidence in Production Information– Calculate Accurate Margins

• Sigmafine Projects have a good ROIg j g– Monitoring and Controlling Loss– Enabling Process Optimization– Optimizing Energy Use

• Close the Information Gap - Process and Business Data• Close the Information Gap - Process and Business Data– Integrating with real time data (e.g., PI System)– Exposing data to business systems (e.g., SAP)

• Share the Same Information Across Organization– Yield Accountants– Engineers– Planners– Manager

• Adaptation to Process Configuration• Adaptive from a Stand-alone to an Enterprise Solution


Closing the Information Gap - Process and Business


Closing the GapManagement Directives of Data Quality

Type of Information Pieces of Information Function

KPI KPI KPI One Overall Indicator

ReportsReports Relational Record Hundreds Summary

Asset ModelAsset Model Object Thousands Aggregation

Process Data Acquisition from Historian

Process Data Acquisition from Historian

Event Millions Real Time Data


R&D InitiativesAdvanced Gross Error Detection

• Overall Power

Overall Power

Number of Gross Errors


R&D InitiativesAdvanced Gross Error Detection

• Selectivity

Selectivity

Number of Gross Errors


Success StoriesProject Plan

Sigmafine project was very complex and challenging for the team, due to the short time of implementation, deadlines, and diversity of the team involved.

TT PETROM ARP/PBZ t f OMVPETROM ARP/PBZ t f OMV Pi ftPi ftTeamsTeams: PETROM ARP/PBZ, support from OMV, : PETROM ARP/PBZ, support from OMV, Pimsoft Pimsoft Change Management , IT implementationTechnical staff ARP/PBZ, Project governance, Pimsoft Team

ArpechimData Collection

& Functional Implementation /Model building

IntegrationTest &

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Ian Feb MarCreate daily

balanceSigmafine

Both applications

run inGo-SATFAT

P t b iData Collection

& F ti l Implementation / Go-Integration

design Model building Test &Tuning

SAT

run in parallel

Feb month

Live

FAT

FDS: Functional Design Specification Integration Test and Tuning: Prepare system for successful SATFAT: Factory acceptance test (model validation) SAT: Site Acceptance Test (full validation incl. calculations)

Petrobrazi & Functionaldesign

Implementation /Model building

GoLive

IntegrationTest &Tuning

SAT closed with

Sigmafine

FAT

Sigmafine Users Conference - San Francisco, April 23, 2012© Pimsoft Inc. 2012All rights reserved.

FAT: Factory acceptance test (model validation) SAT: Site Acceptance Test (full validation incl. calculations)

Success StoriesIT Infrastructure


Success StoriesRefinery Models


Success StoriesImplemented Sigmafine Solution

• There are two different models built in accordance with the specific characteristics of each PETROM refinery Arpechim & Petrobrazi.

Si fi d l f b th fi i h b fi d t d il b i

p g

• Sigmafine models for both refineries have been configured to run on a daily basis:– Gross error analysis– Mass balance– Composition Tracking

• YAM system also contains the IMM (Intelligent Movement Management) module which has been implemented at both Petrom refineries to support the recordkeeping of refinery movements and the automated transfers of the movement information intorefinery movements and the automated transfers of the movement information into Sigmafine.


Success StoriesStandard Web-based Reports

• 30+ reports deployed• The reports can be accessed either by refinery and HQ users• Reports have the possibility to be generated daily/monthly/yearly

Pl i d b d t d t (PIMS) l d d d d i i t l l• Planning and budget data (PIMS) are uploaded and used in comparisons: actual vs. plan production data


Success StoriesProject Results

• Sigmafine Integrated to external systems: RTDB (Real Time Data Base), LIMS (Laboratory Information Management System).

• Improved accuracy of measurement systems that resulted in ARPECHIM refinery• Improved accuracy of measurement systems that resulted in ARPECHIM refinery savings ~ 4 Mio. Euros from three months of operation only.

• This is coming from decreasing of the actual F&L reported to the crude input by ~ 0.6 %.

• The percentage of manual inputs in the new Mass Balancing System decreased by 80 % compared to the old system.

• We are in the position to provide Reconciled production data faster.


Sigmafine New FeaturesProducts Features Derived from Implementations

• Integration Framework– Connecting external systems – New IF packages (i.e. Standard interfaces) for oil movement systems

• Intelligent Movement Management– Providing oil movement declaration and tracking g g– Validating external OMS data

• Advanced Data Entry– Excel based– Excel based– Web based


Current ProjectsTurnkey Implementation by Pimsoft

3rd Party Excel

Sigmafine

Historian

OMM (I )

Excel Reports

(Invensys)

TIS (Invensys)

IntegrationFramework

SQL Access

Reportingpackage

SQL ReportingServices(Invensys)

Rules

Diamond

LIMS


Current ProjectsTurnkey Implementation by Pimsoft

3rd Party Excel

Sigmafine

Historian

SAP (M )

Excel Reports

(Movements)

IntegrationFramework

SQL Access

Reportingpackage

SAPCrystalReports

Rules

p

Manual Entries


Sigmafine CommunityNew Coordinates

• Pimsoft Web Site www.pimsoftinc.com

• Software Maintenance Program [email protected]

• Technical Support Website Coming Soon!

• Application Management program [email protected]


Sigmafine CommunityTech Support web site coming soon...


Sigmafine CommunityApplication Management Website


Content of Sigmafine Users Conference 2012

• Sigmafine customers and partners – Chevron (refining) – Enterprise Implementation of Sigmafine

Petrobras (refining) Process Optimization Using Sigmafine– Petrobras (refining) – Process Optimization Using Sigmafine– Contact (metals and mining) – Sigmafine solutions for metals and mining

Sigmafine technology showcases• Sigmafine technology showcases– Product Roadmap– Intelligent Movement Management (IMM)

I t ti F k (IF)– Integration Framework (IF)– Advanced data entry for Sigmafine – Sigmafine for the Power Industry


Thank you.

massimo galli@pimsoftinc [email protected]@pimsoftinc.com

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