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Service Manual
R 9250 from 13466 11 -1
LFR/en/version:08/2007
MJFCIFSS
Chapter 11 - Ladder / Service trap systems
Access ladder and service trap ....................................................................................................................... 11-3
1 Schematics ....................................................................................................................................... 11-6
1.1 Hydraulic................................................................................................................................. 11-6
1.2 Electric.................................................................................................................................... 11-82 Location of components.................................................................................................................... 11-10
3 Functional description....................................................................................................................... 11-16
3.1 Electrical part.......................................................................................................................... 11-16
3.2 Hydraulic part ......................................................................................................................... 11-21
4 Troubleshooting................................................................................................................................ 11-23
4.1 Ladder .................................................................................................................................... 11-23
4.2 Service trap ............................................................................................................................ 11-27
5 Adjustment instructions..................................................................................................................... 11-31
5.1 Adjustment of the pressure control valve ............................................................................... 11-31
6 Detailed component description ....................................................................................................... 11-32
6.1 Electro-hydraulic gear pump................................................................................................... 11-32
6.2 Rotating cylinder..................................................................................................................... 11-356.3 Removal of the hydraulic cylinder........................................................................................... 11-36
6.4 Pressure relief valve............................................................................................................... 11-37
6.5 Solenoid-valve ........................................................................................................................ 11-38
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11 - 2
Service Manual
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
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Service Manual
R 9250 from 13466 11 -3
Access ladder and service trap
LFR/en/version:08/2007
MJFCIFSS
11 Access ladder and service trap
The ladder circuit and the service trap circuit are opened circuits.
They are supplied by the same Electro-hydraulic pump.
The most important components of this circuit are :
The Electro-hydraulic pump
The rotating cylinder for the ladder
The service trap lock cylinder
The ladder lock cylinder
The pressure relief valve PRV
Technical data
Electro-hydraulic pumpPump output
Max. displacement
Max. flow
Max. operating pressure
Rotating cylinder for the ladder
Max. operating pressure
Max. torque
kW
cm
l/min
bar
bar
Nm
HY / ZBR 1 / 2 NIA 2200 / 4 / 24 / 0 D 2002,2
2
7,5
110
DA-H 100 180D, S2623
210
2500
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Service Manual
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
The access ladder
The access ladder of the uppercarriage is electrically driven.
Before opearting the machine, the ladder must be fully raised to the uppercarriage and locked in place.
The ladder can be extended and retracted from the uppercarriage via the control box E1022_1, which is ins-
talled on the upper ladder section at the catwalk.
The service trap
To simplify the oil refilling procedure, the drain of major components on the uppercarriage are centrally con-
nected via a service center compartment.
They are :
the engine oil
the splitterbox
the two swing gears
the fuel tank
the hydraulic tank
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Service Manual
R 9250 from 13466 11 -5
Access ladder and service trap
LFR/en/version:08/2007
MJFCIFSS
the reservoir for windshield washer fluid
the principal grease tank
the teeth grease tank
the Centinel tank (if this option is installed)
The service trap is electrically driven. It can be extended and retracted via the control box E1022_2, which is
installed at the bottom of the access ladder.
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Service Manual
Schematics
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
11.1Schematics
11.1.1Hydraulic
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Schematics
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MJFCIFSS
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Service Manual
Schematics
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
Pos.
CLL
CLS
CP3
COP1COP2
CSS
M10
P12
PRV
RCL
SP
Y64
Y65
Y66
Y67
Y68Y69
Y70
Y71
Description
Cylinder - lock ladder
Cylinder - lock service station
Collecting pipe - power pack
Control plate ladderControl plate service station
Cylinder - sevice station
Electrical motor
Electro-hydraulic pump / ladder and service trap
Pressure relief valve (110 bar)
Rotating cylinder ladder
Suction pipe
Solenoid valve principal ladder up
Solenoid valve principal ladder locking
Solenoid valve principal ladder unlocking
Solenoid valve principal ladder down
Solenoid valve trap door upSolenoid valve trap door locking
Solenoid valve trap door unlocking
Solenoid valve trap door down
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R 9250 from 13466
Schematics
11 -9
Access ladder and service trap
LFR/en/version:08/2007
MJFCIFSS
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Service Manual
Schematics
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
11.1.2Electric
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Schematics
11 -11
Access ladder and service trap
LFR/en/version:08/2007
MJFCIFSS
Pos.
A1008.1
A1008.4
A1008.5
A1020
B92
B100
B101
B105
B106
E16.5
E21
E22.4
E57
E1003
E1005E1022.1
E1022.2
E1037
E1039.1
E1039.2
F138
F139
F140
F144
F163
F164
H15.4
H67
H68
H69
H70
Description
Plate relay E1005
Plate relay E1022.1
Plate relay E1003
FSG plate
Temperature switch / electrical motor M10
Proximity switch / service trap up
Proximity switch / service trap locked
Proximity switch / ladder up
Proximity switch / ladder locked
Service lightening 18W batteries
Service flood light 70W upper of cabin
Warn light travel alarm / ladder
Service trap lightening
Power connection box
Cabin connnection boxConnection box / ladder control
Connection box / service trap control
Connection box / solenoid valves for ladder
and service trap
Emergency supper box / control valves
Emergency supper box / engine
100A fuse / service circuit supply
100A fuse / motor M10 supply
15A fuse / board
15A fuse / ladder and service trap
7,5A fuse / connection box E1022.2
7,5A fuse / connection boc E1023
Horn travel alarm / ladder
Indicator / ladder not in upper position
Indicator / ladder not locked, no movements
allowed
Indicator / service trap not in upper position
Indicator / service trap not locked, no move-
ments allowed
Pos.
K110
K113
K137
KT9
M10
S122
S125
S126
S127
S141
S155
S156S157
S158
S159
S160
S161
S162
X134
X310
X320
Y64
Y65
Y66
Y67
Y68
Y69
Y70
Y71
Description
Relay for motor M10
Relay / lightening
Relay / cut off service trap when service trap
not locked
Relay timer lightening
Motor / ladder and service trap
Switch control without safety / ladder and ser-
vice trap
Switch / upper of cabin lightening
Switch board / upper of cabin lightening
Switch timer / upper of cabin lightening
Switch elevation lightening
Switch / ladder up
Switch / ladder lockingSwitch / ladder unlocking
Switch / ladder down
Switch / service trap up
Switch / service trap locking
Switch / service trap unlocking
Switch / service trap down
Terminal block E1003
Kl31 / principal ground E1003
Kl31 / service ground E1003
Solenoid valve / ladder up
solenoid valve / ladder locking
solenoid valve / ladder unlocking
solenoid valve / ladder down
solenoid valve / service trap up
solenoid valve / service trap locking
solenoid valve / service trap unlocking
solenoid valve / service trap down
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Service Manual
Location of components
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
11.2Location of components
Connection box E1022.1 (ladder control) Connection box E1022.2 (trap control)
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Location of components
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Access ladder and service trap
LFR/en/version:08/2007
MJFCIFSS
Connection box E1037 for solenoid valves
Power connection box E1003 under the cab
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Service Manual
Location of components
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
Service trap components
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Location of components
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Access ladder and service trap
LFR/en/version:08/2007
MJFCIFSS
Service trap components
Service trap components
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Service Manual
Location of components
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
Rotating cylinder RCL
Rotating cylinder RCL
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Location of components
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LFR/en/version:08/2007
MJFCIFSS
Hydraulic system of the ladder
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Service Manual
Functional description
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
11.3Functional description
11.3.1Electrical part
11.3.1.1Ladder
Ladder up motion
The ladder up motion is driven electrically via a remote control, or via the push button S155on the control box
E1022-1.
The solenoid valveY64is supplied via the plate A1008-4and E1037.
The relay K110 for M10 is supplied via the plate A1008-5.
If the temperature switch B92is opened (the temperature of the motor M10is too high), nothing hap-
pens.
If the temperature switch B92, is closed, the motor M10is supplied and it drives the pump P12. The
rotating cylinder RCLof the ladder is supplied. The ladder goes up. The relay B02in the plate A1008-5is switched and then the warm light alarm E22-4and the horn alarm
H15-4are in motion while the button S155is pushed.
When the ladder is coming near its upper position, its movement is automatically broken thanks to a sys-
tem included in the rotating cylinder (see components).
The proximity switch (ladder in upper position) is not in motion.
The indicator H67(ladder not in upper position) is on.
The switch S156(ladder locking) is not supplied.
The proximity switch B106(ladder locked) is not in motion.
The indicator H68(ladder not locked) is on.
No current is sent to the plate A1008.5(the excavator can not be actuated).
Ladder in upper position
When the ladder has reached its upper position, the proximity switch B105is in motion.
The relay B01in the plate A1008-4is switched.
The indicator H67(ladder not in upper position) is switched off.
The switch S156(ladder locking) is supplied.
Ladder locking
The ladder locking is driven electrically via a remote control, or via a the push button S156on the control box
E1022-1(see connection box E1022.1(ladder control)).
As the proximity switch B105is in motion, the solenoid valveY65is supplied via the plate A1008-4and
E1037(as the ladder is in upper position, it can be locked). The relay K110for M10is supplied via the plate A1008-5and the connector X134.
If the temperature switch B92is opened (the tempereture of the motor M10is too high), nothing hap-
pens.
If the temperature switch B92is closed, the motor M10is supplied and it drives the pump P12. The
locker cylinder CLLof the ladder is supplied. The ladder is locking.
The relay B02in the plate A1008-5is switched and then the warm light alarm E22-4and the horn alarm
H15-4are in motion while the button S156is pushed.
The proximity switch B106(ladder locked) is not in motion.
The indicator H68(ladder not locked) is on.
No current is sent to the plateA1008.5(the excavator can not be actuated).
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Functional description
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Access ladder and service trap
LFR/en/version:08/2007
MJFCIFSS
Ladder locked
When the ladder is locked, the proximity switch B106is in motion.
The relay ST1in the plate A1008-4is switched.
The indicator H68(ladder not locked) is switched off.
A current is sent to the plate A1008.5.
The relay B02in the plate A1008-4is switched.The switch S158(ladder descending motion) is not supplied.
The solenoid valveY67which controls the ladder descending motion can not be supplied anymore
: as ladder is in locked position, it can not go down.
Ladder unlocking
The ladder unlocking is driven electrically via a remote control, or via the push button S157on the control box
E1022-1(see connection box E1022.1(ladder control)).
The solenoid valveY66is supplied via the plate A1008-4and E1037.
The relay K110for M10is supplied via the plate A1008-5and the connector X134.
If the temperature switch B92is opened (the temperature of the motor M10is too high), nothing hap-
pens.If the temperature switch B92is closed, the motor M10is supplied and it drives the pump P12. The
locker cylinder CLLof the ladder is supplied. The ladder is unlocking.
The relay B02in the plate A1008-5is switched and then the warn light alarm E22-4and the horn alarm
H15-4are in motion while the button S157is pushed.
Ladder unlocked
The proximity switch B106is not in motion anymore.
The relay ST1in the plate A1008-4is not switched anymore.
The indicator H68is switched on.
No current is sent to the plate A1008.5(the excavator can not be actuated).
The relay B02in the plate A1008-4is not switched anymore.
The solenoid valveY67that controls the ladder descending motion can be supplied.
Ladder descending motion
The ladder descending motion is driven electrically via a remote control, or via the push button S158on the
control box E1022-1(see connection box E1022.1(ladder control)).
As the proximity switch B106is not in motion, the solenoid valveY67is supplied via the relay B02in the
plate A1008-4and E1037(as the ladder is not locked, it can be lowered).
The relay K110for M10is supplied via the plate A1008-5and the connector X134.
If the temperatue switch B92is opened (the temperature of the motor M10is too high), nothing hap-
pens.
If the temperature switch B92is closed, the motor M10is supplied and it drives the pump P12. The
rotating cylinder RCLof the ladder is supplied. The ladder goes down. The relay B02in the plate A1008-5is switched and then the warn light alarm E22-4and the horn alarm
H15-4are in motion while the button S158is pushed.
When the ladder is coming near its low position, its movement is automatically slowed down thanks to a
system included in the rotating cylinder (see components).
The proximity switch B105(ladder in upper position) is not in motion.
The indicator H67(ladder not in upper position) is on.
The switch S156(ladder locking) is not supplied.
The proximity switch B106(ladder locked) is not in motion.
The indicator H68(ladder not locked) is on.
No current is sent to the plate A1008.5(the excavator can not be actuated).
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Service Manual
Functional description
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
11.3.1.2Service trap
Trap unlocking
The trap unlocking is driven electrically via a remote control, or via the push button S161on the control box
E1022-2(see connection box E1022.2(trap control)).
The solenoid valveY70is supplied via the plate A1008-5and E1037.
The relay K110for M10is supplied via the plate A1008-5and the connector X134.
If the temperature switch B92is opened (the temperature of the motor M10is too high), nothing hap-
pens.
If the temperature switch B92is closed, the motor M10is supplied and it drives the pump P12. The
locker cylinder CLSof the trap is supplied. The trap is unlocking.
The relay B02in the plate A1008-5is switched and then the warn light alarm E22-4and the horn alarm
H15-4are in motion while the button S161is pushed.
Trap unlocked
The proximity switch B101is not in motion anymore.
The relay ST1in the plate A1008-5is not switched anymore.The indicator H70(service trap not locked) is switched on.
The current issued of the relay ST1in the plate A1008-4can not be sent to the FSGplate A1020
(the excavator can not be actuated).
The relay K137in E1003is not switched anymore.
The solenoid valveY71, which controls the service trap descending motion, can be supplied.
Trap descending motion
The trap descending motion is driven electrically via a remote control, or via the push button S162on the control
box E1022-2(see connection box E1022.2(trap control)).
As the proximity switch B101is not in motion, the relay K137is not switched and then the solenoid valve
Y71is supplied via the relay K137and E1037(as the trap is unlocked, it can be lowered). The relay K110for M10is supplied via the plate A1008-5and the connector X134.
If the temperature switch B92is opened (the temperature of the motor M10is too high), nothing hap-
pens.
If the temperature switch B92is closed, the motor M10is supplied and it drives the pump P12. The
cylinder CSSof the trap is supplied. The trap goes down.
The relay B02in the plate A1008-5is switched and then the warn light alarm E22-4and the horn alarm
H15-4are in motion while the button S162is pushed.
When the trap is coming near its low position, its movement is automatically slowed down thanks to a sys-
tem included in the cylinder (see components).
The proximity switch B100(trap in upper position) is not in motion.
The indicator H69(trap not in upper position) is on.
The switch S160(trap locking) is not supplied.
The service trap lightening E57is on.
The proximity switch B101(trap locked) is not in motion.
The indicator H70(trap not locked) is on.
The current issued of the relay ST1in the plate A1008-4can not be sent to the FSGplate A1020
(the excavator can not be actuated).
Trap up motion
The trap up motion is driven electrically via a remote control, or via the push button S159on the control box
E1022-2(see connection box E1022.2(trap control)).
The solenoid valveY68is supplied via the plate A1008-5and E1037.
The relay K110for M10is supplied via the plate A1008-5and the connector X134.
If the temperature switch B92is opened (the temperature of the motor M10is too high), nothing hap-pens.
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Functional description
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Access ladder and service trap
LFR/en/version:08/2007
MJFCIFSS
If the temperature switch B92is closed, the motor M10is supplied and it drives the pump P12. The
cylinder CSSof the trap is supplied. The trap goes up.
The relay B02in the plate A1008-5is switched and then the warn light alarm E22-4and the horn alarm
H15-4are in motion while the button S159is pushed.
When the trap is coming near its upper position, its movement is automatically slowed down thanks to a
system included in the cylinder (see components).
The proximity switch B100(trap in upper position) is not in motion.The indicator H69(trap not in upper position) is on.
The switch S160(trap locking) is not supplied.
The service trap lightening E57is on.
The proximity switch B101(trap locked) is not in motion.
The indicator H70(trap not locked) is on.
The current issued of the relay ST1in the plate A1008-4can not be sent to the FSGplate A1020
(the excavator can not be actuated).
Trap in upper position
When the trap has reached its upper position, the proximity switch B100is in motion.
The relay B01in the plate A1008-5is switched. The indicator H69is switched off.
The service trap lightening E57is no more supplied.
The switch S160(trap locking) is supplied.
The proximity switch B101(trap locked) is not in motion.
The indicator H70(trap not locked) is on.
The current issued of the relay ST1in the plate A1008-4can not be sent to the FSGplate A1020
(the excavator can not be actuated).
Trap locking
The trap locking is driven electrically via a remote control, or via the push button S160on the control box
E1022-2(see connection box E1022.2(trap control)).
As the proximity switch B100is in motion, the solenoid valve Y69is supplied via the plate A1008-5and
E1037(if the trap is not in upper position, B100is not in motion andY69can not be supplied).
The relay K110for M10is supplied via the plate A1008-5and the connector X134.
If the temperature switch B92is opened (the temperature of the motor M10is too high), nothing hap-
pens.
If the temperature switch B92is closed, the motor M10is supplied and it drives the pump P12. The
locker cylinder CLSof the trap is supplied. The trap is locking.
The relay B02in the plate A1008-5is switched and then the warn light alarm E22-4and the horn alarm
H15-4are in motion while the button S160is pushed.
Trap locked
The proximity switch B101is in motion.
The relay ST1in the plate A1008-5is switched.
The indicator H70(service trap not locked) is switched off.
The current issued of the relay ST1in the plate A1008-4can now be sent to the FSGplate A1020.
The relay K137in E1003is switched.
The solenoid valveY71which controls the trap descending motion can not be supplied anymore: as
the trap is in locked position, it can not go down.
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Functional description
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
11.3.1.3Safety measure
The excavator can only be operated if the ladder and the service trap are locked in their upper position. It
means that if the proximity switches B106and B101are not in motion, no movements are allowed.
When the ladder is locked, the proximity switch B106is in motion. The relay ST1in the plate A1008-4is
switched and sends a current to the plate A1008.5.
When the trap is locked, the proximity switch B101is in motion. The relay ST1in the plate A1008-5isswitched. The current issued of the relay ST1 in the plate A1008-4can now be sent to the FSGplate
A1020.
While the FSGplate A1020receives no current, no movements are possible.
This safety measure can be bypassed momentarily by pushing and holding the switch S122.
By pushing S122, a current will be directly sent to the FSGplate A1020and the excavator will be able to be
operated.
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Functional description
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LFR/en/version:08/2007
MJFCIFSS
11.3.2Hydraulic part
The hydraulic part consists in :
The pump P12(which is driven by the motor M10)
The solenoid valvesY... which control the movements.*
The pressure relief valve
The cylinders CLL(ladder lock), CLS(trap lock) and CSS(trap motion). The rotating cylinder RCL(ladder motion).
The pressure relief valve limits the pressure value at 110 bar in order to prevent the mechanical damages.
This figure shows the hydraulic schematic of the ladder descending motion.
The pump P12supplies the port Bof the rotating cylinder RCLthrew a non-return valve. Then the oil flows to
the brake valve. While the pressure issued of the rotating cylinder is not sufficiency, the oil can not flow to the
collecting pipe CP3: the ladder does not move. When the pressure is sufficiently strong, the brake valve allows
to control the speed of the ladder down motion and so to prevent that the ladder falls abruptly due to its weight.
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Functional description
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
This figure shows the hydraulic schematic of the ladder up motion.
The pump P12supplies the port Aof the rotating cylinder RCLthrew a non-return valve. Another part of the oil
opens the non-return valve. The oil flows out the rotating cylinder and flows to the collecting pipe CP3through
the non-return valve, which has been opened by the high pressure.
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Troubleshooting
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LFR/en/version:08/2007
MJFCIFSS
11.4Troubleshooting
11.4.1Ladder
Problem : the ladder does not go up.
-
-
When you press the button S155that controls the ladder up motion, the ladder doesnt go up.
Does the motor M10work?
Y N
- The problem is coming from the electric part :
The temperature switch B92detects a too high temperature of the
motor M10, wait until the motor is cold enough.
The fuse F139is not in service condition.
The temperature switch B92is defective. The relay K110is not supplied (broke wire or connector) or is de-
fective.
- Verify if the led corresponding to the solenoid valveY64on the connection box E1037is on when
you push the button S155.
Y N
- The button S155or the wire between S155and E1037is broken.
-
-
The solenoid valveY64is defective or is not supplied (broken wire between E1037andY64).
Control the adjustment value of the pressure control valve. Is the value set at 110 bar?
Y N
- Adjust the pressure control valve (see adjustment of the pressure control valve).
- One or several components of the rotating cylinder RCLare defective.
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Troubleshooting
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
Problem : the ladder can not be locked
-
-
When you press the button S156that controls the ladder locking, the ladder gets not locked.
Is the indicator H67(ladder not in upper position) off?
Y N
- Push the button S156until the ladder has reached its top position.
The ladder can now be locked.
- Does the motor M10work?
Y N
- The problem is coming from the electric part :
The temperature switch B92detects a too high temperature of the
motor M10, wait until the motor is cold enough.
The fuse F139is not in service condition.
The temperature switch B92is defective.
The relay K110is not supplied (broke wire or connector) or is de-fective.
- Verify if the led corresponding to the solenoid valveY65on the connection box E1037is on when
you push the button S156.
Y N
- The problem is coming from the electric part :
The proximity switch B105(ladder in upper position) is not sup-
plied (broken wire or connector) or is defective.
The relay B01in A1008_4is defective.
The button S156or the wire between S156and E1037is broken.
- Change the faulty electric components.
-
-
The solenoid valveY65is defective or is not supplied (broken wire between E1037andY65).
Control the adjustment value of the pressure control valve. Is the value set at 110 bar?
Y N
- Adjust the pressure control valve (see adjustment of the pressure control valve).
- The lock ladder cylinder CLLis defective or is blocked by an intruding object.
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MJFCIFSS
Problem : ladder can not be unlocked
-
-
When you press the button S157that controls the ladder unlocking, the ladder gets not unlocked.
Does the motor M10work?
Y N
- The problem is coming from the electric part :
The temperature switch B92detects a too high temperature of the
motor M10, wait until the motor is cold enough.
The fuse F139is not in service condition.
The temperature switch B92is defective.
The relay K110is not supplied (broke wire or connector) or is de-
fective.
- Verify if the led corresponding to the solenoid valveY66on the connection box E1037is on when
you push the button S157.
Y N
- The button S157or the wire between S157and E1037is broken.
-
-
The solenoid valveY66is defective or is not supplied (broken wire between E1037andY66).
Control the adjustment value of the pressure control valve. Is the value set at 110 bar?
Y N
- Adjust the pressure control valve (see adjustment of the pressure control valve).
- The lock ladder cylinder CLL is defective or is blocked by an intruding object.
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Troubleshooting
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LFR/en/version:08/2007
MJFCIFSS
Problem : the ladder does not go down.
-
-
When you press the button S158that controls the ladder descending motion, the ladder doesnt go
down.
Is the indicator H68(ladder unlocked) on?
Y N
- Push the button S157until the ladder is unlocked.
The ladder can now go down.
- Does the motor M10work?
Y N
- The problem is coming from the electric part :
The temperature switch B92detects a too high temperature of the
motor M10, wait until the motor is cold enough.
The fuse F139is not in service condition.
The temperature switch B92is defective. The relay K110is not supplied (broke wire or connector) or is de-
fective.
- Verify if the led corresponding to the solenoid valveY67on the connection box E1037is on when
you push the button S158.
Y N
- The problem is coming from the electric part :
The proximity switch B106(ladder locked) is defective.
The relay B02in A1008_4is defective.
The button S158or the wire between S158and E1037is broken.
- Change the faulty electric components.
-
-
The solenoid valveY67is defective or is not supplied (broken wire between E1037andY67).
Control the adjustment value of the pressure control valve. Is the value set at 110 bar?
Y N
- Adjust the pressure control valve (see adjustment of the pressure control valve).
- One or several components of the rotating cylinder RCLare defective. You can nevertheless make
the ladder go down by switching the valve on the rotating cylinder.
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MJFCIFSS
11.4.2Service trap
Problem : the service trap can not be unlocked
-
-
When you press the button S161that controls the service trap unlocking, the trap gets not unlocked.
Does the motor M10work?
Y N
- The problem is coming from the electric part :
The temperature switch B92detects a too high temperature of the
motor M10, wait until the motor is cold enough.
The fuse F139is not in service condition.
The temperature switch B92is defective.
The relay K110is not supplied (broke wire or connector) or is de-
fective.
- Verify if the led corresponding to the solenoid valveY70on the connection box E1037is on when
you push the button S161.
Y N
- The button S161or the wire between S161and E1037is broken.
-
-
The solenoid valveY70is defective or is not supplied (broken wire between E1037andY70).
Control the adjustment value of the pressure control valve. Is the value set at 110 bar?
Y N
- Adjust the pressure control valve (see adjustment of the pressure control valve).
- The lock service trap cylinder CLSis defective or is blocked by an intruding object.
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Troubleshooting
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
Problem : the service trap does not go down.
-
-
When you press the button S162that controls the service trap descending motion, the trap doesnt
go down.
Is the indicator H70(service trap unlocked) on?
Y N
- Push the button S162until the service trap is unlocked.
The service trap can now go down.
- Does the motor M10work?
Y N
- The problem is coming from the electric part :
The temperature switch B92detects a too high temperature of the
motor M10, wait until the motor is cold enough.
The fuse F139is not in service condition.
The temperature switch B92is defective. The relay K110is not supplied (broke wire or connector) or is de-
fective.
- Verify if the led corresponding to the solenoid valveY71on the connection box E1037is on when
you push the button S162.
Y N
- The problem is coming from the electric part :
The proximity switch B101(trap locked) is defective.
The relay K137in A1008_5is defective.
The button S162or the wire between S162and E1037is broken.
- Change the faulty electric components.
-
-
The solenoid valveY71is defective or is not supplied (broken wire between E1037andY71).
Control the adjustment value of the pressure control valve. Is the value set at 110 bar?
Y N
- Adjust the pressure control valve (see adjustment of the pressure control valve).
- The service trap cylinder CSSis defective or is blocked by an intruding object.
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MJFCIFSS
Problem : the service trap does not go up.
-
-
When you press the button S159that controls the service trap descending motion, the trap doesnt
go down.
Does the motor M10work?
Y N
- The problem is coming from the electric part :
The temperature switch B92detects a too high temperature of the
motor M10, wait until the motor is cold enough.
The fuse F139is not in service condition.
The temperature switch B92is defective.
The relay K110is not supplied (broke wire or connector) or is de-
fective.
- Verify if the led corresponding to the solenoid valveY68on the connection box E1037is on when
you push the button S159.
Y N
- The button S159or the wire between S159and E1037is broken.
-
-
The solenoid valveY68is defective or is not supplied (broken wire between E1037andY68).
Control the adjustment value of the pressure control valve. Is the value set at 110 bar?
Y N
- Adjust the pressure control valve (see adjustment of the pressure control valve).
- The service trap cylinder CSSis defective or is blocked by an intruding object.
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Troubleshooting
R 9250 from 13466
LFR/en/version:08/2007
MJFCIFSS
Problem : the service trap can not be locked.
-
-
When you press the button S160that controls the service trap locking, the trap gets not locked.
Is the indicator H69(service trap not in top position) on?
Y N- Push the button S160until the service trap is in top position.
The service trap can now be locked.
- Does the motor M10work?
Y N
- The problem is coming from the electric part :
The temperature switch B92detects a too high temperature of the
motor M10, wait until the motor is cold enough.
The fuse F139is not in service condition.
The temperature switch B92is defective.
The relay K110is not supplied (broke wire or connector) or is de-
fective.
- Verify if the led corresponding to the solenoid valveY69on the connection box E1037is on when
you push the button S160.
Y N
- The problem is coming from the electric part :
The proximity switch B100(trap in top position) is defective or not
supplied (broken wire or connector).
The relay B01in A1008_5is defective.
The button S160or the wire between S160and E1037is broken.
- Change the faulty electric components.
-
-
The solenoid valveY69is defective or is not supplied (broken wire between E1037andY69).
Control the adjustment value of the pressure control valve. Is the value set at 110 bar?
Y N
- Adjust the pressure control valve (see adjustment of the pressure control valve).
- The lock service trap cylinder CLSis defective or is blocked by an intruding object.
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MJFCIFSS
11.5Adjustment instructions
11.5.1Adjustment of the pressure control valve
Attach a 600 bar pressure gauge to the test point.
Actuate the down motion for the ladder or for trap.
When the ladder or the trap has reached its low position, continue to press the button.
Adjust the pressure relief valve (PRV) at 110 bar (see components description).
The cushioning adjustment of the rotating cylinder is described in chapter 6.
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MJFCIFSS
11.6Detailed component description
11.6.1Electro-hydraulic gear pump
The electro-hydraulic gear pump P12supplies the ladder circuit and the service trap circuit.
11.6.1.1Description
The electro gear pump consists in two main parts :
The direct current motor.
The geared pump.
2
3
4
5
6
O-ring
Direct current motor
Plain washer
Hex. screw
Driver
7
10
30
31
32
High current relay
Hydraulic gear pump
Radial-lip-type oil seal
Carbon-brush set
Temperature switch
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MJFCIFSS
11.6.1.2Function
The functioning principle of a geared pump is illustrated by the following drawing.
This pump is made of a leading gear (1) which drags a second gear (2) both located in a housing. The gears
rotate in opposite sense and engage on a point located on the aspiration and discharge opening axe (A-B). In
A the gears separate creating partial vacuum filled with hydraulic oil. The liquid is hold between the teeth and
the housing and transferred in B where it flows through B. The precise gear engagement secures the oil-ti-
ghtness between the aspiration and discharging opening and minimises the internal leakage.
11.6.1.3Maintenance and repair
Some oil leakage can be found at the gear pump. To replace the faulty seal kit, remove the screw 16and chan-
ge the defective seal kit.
The gear pump does not require further maintenance.
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Detailed component description
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LFR/en/version:08/2007
MJFCIFSS
3
5
10
1516
24
25
Oil seal
Spring clip
Seal kit
Spring ringHex. HD screw
Protecting cap
Locking plug
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11.6.2Rotating cylinder
11.6.2.1Functional description
The oil pressure that is supplied through connections P1and P2causes a rotary movement on the actuator
shaft. The linear movement of the piston Kis converted into a rotary movement by means of multiple helical
gears in the housing, piston and shaft.
11.6.2.2Cushioning end positions
The pressure medium displaced by piston (c) initially flows freely through the connecting hole (b) until piston
(c) completely closes the hole (b), thereby throttling the piston speed. After completely covering piston (c), the
medium can only escape through hole (a). The quantity flowing from ato bcan be regulate by the throttle screw
(d). When the pressure enters from the opposite direction the medium flows from bto a. The non-return valve
opens and there is an unimpeded flow at an into the cylinder space. The hole (b) is opened again the backs-troke of piston (c).
11.6.2.3Cushioning adjustment
After loosening the self-sealing lock nut, the throttle section can be adjusted by an Allen key.
Turn the tapered throttle valve screw right in and loosen it one turn. The fine adjustment of the cushioning can
now be made.
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LFR/en/version:08/2007
MJFCIFSS
11.6.3Removal of the hydraulic cylinder
Turn the motor M10off.
Relieve the hydraulic lines by moving the servo control valve several times.
Secure the hydraulic cylinder with lift. If necessary, secure the attachment parts also.
Verify that no one can manipulate the trap or the ladder during the removal of those parts.
Attach the trap, if you change the service station cylinder CSS.
Remove the hydraulic hoses and catch the hydraulic oil in an appropriate container. If necessary, remove the
connector with hose from piston bearing and cylinder bottom.
When there is an oil leak in a hydraulic cylinder, check the seal kit.
1
2
3
Piston rod
Cylinder
Guide but
4
5
6
Piston
Seal kit
Hex. nut
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11.6.4Pressure relief valve
11.6.4.1Use
If the resistance, which acts against the load in a hydraulic system, were to rise to an undesirable and unac-
ceptable level, the weakest point in the hydraulic system would be destroyed. To prevent this, an artificial weak
point, a kind of circuit breaker (relief) is added. The object is locate this hydraulic component, which is initiallyheld in a closed position by adjustable spring pressure, so the fluctuating system of the whole hydraulic pres-
sure circuit can act on it. An increase in system pressure above the pressure setting of the relief valve lifts off
the poppet, ball or piston and directs the excess pressurised fluid, supplied by the pump but accepted by the
end user, back to the tank. The hydraulic energy produced in this converted into heat.
This hydraulic component is a pilot operated pressure limiting valve (primary valve).
These cartridges type, primary pressure relief valves in the control valve are located in front of the first piston.
A direct acting relief valve is installed as a control part in the pilot operated pressure relief valve, which triggers
an impulse to the second, larger valve. Both valves are normally open.
A characteristic of this valve is that once the valve has started to relieve and is contaminated, no further in-
crease in pressure is possible. This protects the system and damage to the components is avoided.
11.6.4.2Function
During operation, the system pressure pushes against the front side of piston 31.
The same pressure is simultaneously applied via orifice Aon the backside of piston 31, and via orifice Bto
poppet 33. Springs 32and 14move piston 31and poppet 33into closed position.
As soon as the system pressure exceeds the pressure setting of spring 14, the poppet 33is lifted off its seat,and some fluid escapes into the return line via orifice D. The previous static condition is now dynamic as fluid
is trying to flow via orifice Ain order to compensate the loss of volume and pressure. The size of the orifice
prevents immediate compensation, and a temporary difference in pressure between the upper and the bottom
of the main piston 31exists.
The difference in pressure causes the system pressure, which is still pushing against the front of the piston 31,
to lift the piston from its seat and large amounts of fluid can return to the tank via connection C.
11.6.4.3Pressure adjustment
To adjust pressure, remove cap 23, loosen lock nut 35and turn the adjustment screw 34clock - or counter-
clockwise to lower or raise the pressure. After the adjustment has been made, secure screw with lock nut (tor-
que to 10 Nm) and install a lead seal.
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11.6.5Solenoid-valve
Note :before removing the solenoid-valve observe all safety requirements :
Turn the motor M10 off.
Relieve the hydraulic lines by moving the servo control valve several times.
Verify that no one can manipulate the ladder during the removal of the solenoid-valve.
11.6.5.1Description
The piston slide valve can move in different positions with the magnet Aor B. The pressure arrives from P, and
will go out from the hole Aor B(it depends in which position is the piston slide valve), and will feed in oil the
cylinders. The other hole (Aor B), evacuate the pressure oil which is coming back from the cylinders to the oil
tank T. The neutral position of the piston slide valve is set with return springs.