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1310 9057 30 preview - Air Industries: Representing ... Copco: Customized Quality Air Solutions...

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FX1-21 Atlas Copco Refrigerant Air Dryers 60 Hz
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Page 1: 1310 9057 30 preview - Air Industries: Representing ... Copco: Customized Quality Air Solutions through Innovation, Interaction and Commitment. Total capability, total responsibility

FX1-21

Atlas CopcoRefrigerant Air Dryers

60 Hz

Paul Beauchesne
Air Industries
Page 2: 1310 9057 30 preview - Air Industries: Representing ... Copco: Customized Quality Air Solutions through Innovation, Interaction and Commitment. Total capability, total responsibility

���������������������� �����

Atlas Copco: Customized Quality Air Solutions through Innovation, Interaction and Commitment.

Total capability, total responsibility

Right at the heart of your business, Atlas Copco

delivers quality compressed air for superior op-

erational capacity. From compressed air gen-

eration to point of use, you can choose from our

wide range of products to create a complete

compressed air system tailored to your specific

needs. All Atlas Copco products are engineered

to integrate seamlessly, ensuring the highest lev-

el of reliability and energy efficiency. As a result,

Atlas Copco can take full responsibility for your

compressed air infrastructure with a guarantee

of best-in-class quality. With a global presence in

over 160 countries, we can provide an unrivalled

service to maintain and continually improve your

compressed air system performance.

Backed by over 135 years at the forefront

of compressed air, Atlas Copco products offer

the finest quality and efficiency. Our goal is to

be First in Mind—First in Choice™. That is why

Atlas Copco’s pursuit of innovation never ceases,

driven by the dedication to not only meet but to

exceed your demands. Always working with you,

we are committed to providing the customized

and correct air solution that is the driving force

behind your business.

Page 3: 1310 9057 30 preview - Air Industries: Representing ... Copco: Customized Quality Air Solutions through Innovation, Interaction and Commitment. Total capability, total responsibility

Wherever you go in the world, whatever application you look

at, you will find Atlas Copco dryers in silent operation around

the clock. Industry leading companies invest in dry quality air,

because they know it’s the best solution for a long term, trouble-

free operation. Why shouldn’t you follow their example? No shop

is too small, no air requirement too low to benefit from what FX

dryers have to offer: simple and reliable operation, excellent pro-

tection of your products and systems against damage or corrosion.

Size doesn’t matter, results do.

Why invest in dry quality air?

Air treatment – a smart investment

Page 4: 1310 9057 30 preview - Air Industries: Representing ... Copco: Customized Quality Air Solutions through Innovation, Interaction and Commitment. Total capability, total responsibility

� �

When the air that surrounds us is compressed, its vapor and

particle concentration increases dramatically. The compression

process causes the oil and water vapors to condense into drop-

lets, and then mix with the high concentration of particles. The

resulting mixture is an abrasive oily sludge that in many cases is

also acidic. Without air treatment equipment, much of this cor-

rosive sludge will enter the compressed air system, corroding the

pipe work, damaging pneumatic tools and equipment as well as

potentially compromising final product quality.

The hidden danger of untreated air

� Protect your pipes.

� Protect your production.

� Protect your reputation.

Good air quality saves money.

The Atlas Copco FX dryer is the smart choice.

FX dryers – the smart choice

Poor air quality costs you money

If the corrosive sludge is allowed to enter the compressed air

system, it will not be long before problems start. These are some

of the most common, and most expensive:

� Tools and equipment break down more regularly, experi-

ence a shorter lifetime and reduced power.

� The end product, or other materials that come into contact

with the contaminated air, can suffer spoilage and quality

degradation.

� The compressed air pipe work will corrode, leading to leaks

and a loss of valuable compressed air/energy.

As an example, a small leak of just 1/8 inch is roughly equivalent

to wasting 5 HP of electricity. In a year, this would cost around

$2,300 in wasted energy alone.

The simple solution for a costly problem

The FX range of refrigerant dryers offer a reliable, cost effective

and simple solution. To avoid condensation and therefore all chance

of corrosion and damage, the compressed air needs to be moisture

free (dried), which is exactly what the FX units are designed to do.

These simple reliable units remove water from the air and the risk

from your system, ensuring that your money doesn’t just disappear

into thin air !

Page 5: 1310 9057 30 preview - Air Industries: Representing ... Copco: Customized Quality Air Solutions through Innovation, Interaction and Commitment. Total capability, total responsibility

1 2

3

FX refrigerant dryers

Solid performance� Steady pressure dew point

� No freezing of condensed moisture

� No chance of moisture entering the compressed air system

Simple reliability� Quality components, generously sized

� Simple and proven design

� Effective control system (hot gas bypass)

Easy installation� Plug and play concept

� Single electrical connection

� All units pre-commissioned

� Self regulating

Minimal maintenance� Long service intervals

� Few component replacements

� Ergonomic design for fast access to key components

Significant cost savings� Increased reliability and lifetime of tools and equipment

� Reduced pipe work leaks, meaning reduced energy bills

� Fewer repairs to tools, machines and pipe work

� Fewer inconvenient breakdowns and production shutdowns

Minimal chance of moisture carryover and spoiled product

The benefits add up

Adding filtration to the installation will further increase

the quality of the air. This results in even a lesser chance that

tools and machines will be damaged or final product quality

compromised.

No installation is complete without filtration

1 The prefilter will protect the dryer, and also remove free water, particles to 1 micron and oil to .1 ppm.

2 The final filter removes particles to 0.01 micron and oil to .01 ppm.

3 The final result is dry clean air, which allows you to concentrate on your business, without problems.

Page 6: 1310 9057 30 preview - Air Industries: Representing ... Copco: Customized Quality Air Solutions through Innovation, Interaction and Commitment. Total capability, total responsibility

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5 6 7

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13

14

10

15

� �

1 Refrigerant separatorEnsures that only refrigerant gas can enter the

compressor, as liquid would cause damage.

2 Refrigerant compressor Brings the gaseous refrigerant to a high pressure and

a high temperature.

3 Max. pressure switch (only FX13-21)

4 Fan control pressure switch (only FX13-21)

5 Condenser fan

6 CondenserCools the refrigerant slightly so that it changes from gas to

liquid; refrigerant is more effective in the liquid state.

7 Capillary filterProtects the expansion device from harmful particles.

8 Capillary tubeReduces the refrigerant’s pressure, thereby lowering its

temperature and increasing its cooling capacity; the refrig-

erant is now almost all liquid, with some residual gas.

9 Hot gass bypassRegulates the amount of refrigerant passing through

the air-to-refrigerant heat exchanger, ensuring a stable

pressure dewpoint, and eliminating the chance of the

condensate freezing.

Refrigerant circuit

10 �Air inlet Hot saturated air enters the dryer and is cooled by the out

going air via the air-to-air heat exchanger Reducing the

temperature of the inlet air reduces the load on the

refrigerant circuit.

11 �Air-to-refrigerant heat exchanger ����Transfers heat from the compressed air to the cold

refrigerant, forcing water vapor in the compressed

air to condense. The more effective the heat transfer,

the cooler the air becomes and the more water

vapor condenses.

12 �Air/air heat exchanger

13 �Water separator Collects and drains off condensate from the cooled air

flow. The more efficient the separation, the better the

pressure dewpoint. Droplets which are not collected

revaporize and degrade the pressure dewpoint. The

collected droplets are reliably evacuated from the

separator through an electronic drain.

14 Automatic drain

15 Air outlet Re-heats the outgoing air and prevents condensation on the

factory’s pipework.

Air circuit

FX 1-5 Brazed plate heat exchanger

FX 6-21 Aluminium plate heat exchanger

FX refrigerant dryersIndustrial performance – simple reliability

Page 7: 1310 9057 30 preview - Air Industries: Representing ... Copco: Customized Quality Air Solutions through Innovation, Interaction and Commitment. Total capability, total responsibility

� �

Technical data

FX refrigerant dryer range - 60 HzModel

NumberOutlet Pressure Dewpoint 41 °F

Outlet Pressure Dewpoint 39 °F

PowerConsumption

Maximumworking pressure

Electricalsupply

Dimensions Weight Compressedair

connectionsInlet

capacityPressure drop

Inletcapacity

Pressuredrop Length Width Height

Type cfm l/s psi bar cfm l/s psi bar HP kW psi bar inch mm inch mm inch mm lb kg

FX1 14 7 2.88 0.20 13 6 2.18 0.15 0.20 0.15 189 13 115-230/1/60Hz 19.7 500 13.8 350 19.1 484 42 19 3/4" NPT

FX2 24 12 4.79 0.33 21 10 3.63 0.25 0.21 0.16 189 13 115-230/1/60Hz 19.7 500 13.8 350 19.1 484 42 19 3/4" NPT

FX3 35 16 4.79 0.33 30 14 3.63 0.25 0.25 0.19 189 13 115-230/1/60Hz 19.7 500 13.8 350 19.1 484 44 20 3/4" NPT

FX4 49 23 4.79 0.33 42 20 3.63 0.25 0.40 0.30 189 13 115-230/1/60Hz 19.7 500 13.8 350 19.1 484 55 25 3/4" NPT

FX5 74 35 5.75 0.40 64 30 4.35 0.30 0.50 0.37 189 13 115-230/1/60Hz 19.7 500 13.8 350 19.1 484 60 27 3/4" NPT

FX6 95 45 6.14 0.42 83 39 4.64 0.32 0.72 0.54 189 13 115-230/1/60Hz 21.8 554 14.6 370 31.7 804 112 51 1" NPT

FX7 122 58 7.29 0.50 106 50 5.51 0.38 0.90 0.67 189 13 115-230/1/60Hz 21.8 554 14.6 370 31.7 804 112 51 1" NPT

FX8 146 69 3.45 0.24 127 60 2.61 0.18 1.01 0.75 189 13 115-230/1/60Hz 24.4 621 18.1 460 32.6 829 135 61 1 1/2" NPT

FX9 167 79 4.79 0.33 144 68 3.63 0.25 1.22 0.91 189 13 115-230/1/60Hz 24.4 621 18.1 460 32.6 829 150 68 1 1/2" NPT

FX10 211 100 3.45 0.24 184 87 2.61 0.18 1.35 1.01 189 13 115-230/1/60Hz 24.4 621 18.1 460 32.6 829 161 73 1 1/2" NPT

FX11 264 125 3.84 0.26 229 108 2.90 0.20 1.88 1.40 189 13 230/1/60Hz 25.6 651 22.8 580 37.0 939 198 90 1 1/2" NPT

FX12 313 148 5.18 0.36 271 128 3.92 0.27 2.21 1.65 189 13 230/1/60Hz 25.6 651 22.8 580 37.0 939 198 90 1 1/2" NPT

FX13 407 192 3.77 0.26 354 167 2.90 0.20 3.35 2.50 189 13 460/3/60Hz 35.4 898 28.9 735 39.4 1002 282 148 2" NPT

FX14 488 230 4.79 0.33 424 200 3.63 0.25 3.75 2.80 189 13 460/3/60Hz 35.4 898 28.9 735 39.4 1002 322 166 2" NPT

FX15 611 288 6.67 0.46 530 250 5.08 0.35 4.43 3.3 189 13 460/3/60Hz 35.4 898 28.9 735 39.4 1002 348 178 2" NPT

FX16 731 345 6.67 0.46 636 300 5.08 0.35 6.03 4.5 189 13 460/3/60Hz 35.4 898 28.9 735 39.4 1002 408 185 2" NPT

FX17 899 424 4.07 0.28 848 400 3.63 0.25 7.34 5.5 189 13 460/3/60Hz 42.6 1082 40.2 1020 61.4 1560 717 325 3" NPT

FX18 1124 530 4.89 0.34 1060 500 4.35 0.30 7.80 5.8 189 13 460/3/60Hz 42.6 1082 40.2 1020 61.4 1560 739 335 3" NPT

FX19 1310 618 5.70 0.39 1236 583 5.08 0.35 9.74 7.3 189 13 460/3/60Hz 42.6 1082 40.2 1020 61.4 1560 772 350 3" NPT

FX20 1872 883 4.89 0.34 1766 833 4.35 0.30 12.9 9.6 189 13 460/3/60Hz 82.6 2099 40.2 1020 61.4 1560 1213 550 Flanged DN 125

FX21 2516 1187 4.07 0.28 2374 1120 3.63 0.25 16.8 12.5 189 13 460/3/60Hz 82.6 2099 40.2 1020 61.4 1560 1323 600 Flanged DN 125

ModelNumber

Outlet pressure dewpoint41 °F

Outlet pressure dewpoint 39 °F

Inletcapacity

Prefilter

Afterfilter

Inletcapacity

Prefilter

Afterfilter

cfm cfm

FX1 14 DD9 PD9 13 DD9 PD9

FX2 24 DD17 PD17 21 DD17 PD17

FX3 35 DD17 PD17 30 DD17 PD17

FX4 49 DD32 PD32 42 DD32 PD32

FX5 74 DD44 PD44 64 DD32 PD32

FX6 95 DD44 PD44 83 DD44 PD44

FX7 122 DD60 PD60 106 DD60 PD60

FX8 146 DD120 PD120 127 DD60 PD60

FX9 167 DD120 PD120 144 DD120 PD120

FX10 211 DD120 PD120 184 DD120 PD120

FX11 264 DD120 PD120 229 DD120 PD120

FX12 313 DD150 PD150 271 DD150 PD150

FX13 407 DD280 PD280 354 DD175 PD175

FX14 488 DD280 PD280 424 DD175 PD280

FX15 611 DD280 PD280 530 DD280 PD280

FX16 731 DD280 PD280 636 DD280 PD280

FX17 899 DD390 PD390 848 DD390 PD390

FX18 1124 DD520 DD520 1060 DD520 PD520

FX19 1310 DD520 PD520 1236 DD520 PD520

FX20 1872 DD780 PD780 1766 DD780 PD780

FX21 2516 DD1050 PD1050 2374 DD1050 PD1050

Filter selection Capacity calculation

Example: What is the capacity of an FX6 (for a PDP of 41 °F) at the following conditions:Ambient temperature: 110 °FInlet temperature: 131 °FInlet pressure: 145 psi (g)

Correction factors from the table are: K1 = 0.74 / K2 = 0.45 / K3 = 1.08:

Qactual = K1 x K2 x K3 x Qnominal

= 0.74 x 0.45 x 1.08 x 95 cfm

= 34 cfm

Notes:Refrigerant types: R134a for FX1-5

R404A for FX6-12/FX17-21

R410A for FX13-16

Limitations: FX1-12 FX13-21Max. ambient temp.: 110 °F 115 °F

Min. ambient temp.: 41 °F 41 °F

Max. inlet temp.: 131 °F 140 °F

Reference conditions:Ambient temperature: 100 °F

Inlet temperature: 100 °F

Working pressure: 102 psi (g)

Ambient temperature

°F 100 104 110 115

K1 FX1-12 1 0.8 0.74

K1 FX13-21 1 0.95 0.93

Inlet temperature

°F 100 104 113 122 131 140

K2 FX1-12 1 0.82 0.69 0.58 0.45

K2 FX13-21 1 0.95 0.79 0.67 0.57 0.48

Inlet pressure

psi (g) 73 87 102 116 131 145 160 174 189

K3 FX1-12 0.9 0.96 1 1.03 1.06 1.08 1.1 1.12 1.13

K3 FX13-21 0.9 0.96 1 1.03 1.06 1.08 1.1 1.12 1.13

Page 8: 1310 9057 30 preview - Air Industries: Representing ... Copco: Customized Quality Air Solutions through Innovation, Interaction and Commitment. Total capability, total responsibility

Driven by innovation

With more than 135 years of innovation and experience, Atlas Copco delivers the products and services

to help maximize your company’s efficiency and productivity. As an industry leader, we are dedicated

to offering high air quality at the lowest possible cost of ownership. Through continuous innovation,

we strive to safeguard your bottom line and bring you peace of mind.

Building on interaction

As part of our long-term relationship with our customers, we have accumulated extensive knowledge of

a wide diversity of processes, needs and objectives. This gives us the flexibility to adapt and efficiently

produce customized compressed air solutions that meet and exceed your expectations.

A committed business partner

Our commitment to you does not simply end when your Atlas Copco products have been delivered

and installed. We have an extensive range of aftermarket services to offer you continued support,

whenever you need it. With a presence in over 160 countries, we can deliver high-quality customer

service anytime, anywhere. Our highly skilled technicians are available 24/7 to answer any queries

you may have. And all of this is backed by an efficient logistics organization, ensuring fast delivery

of genuine spare parts when you need them. With Atlas Copco you can rest assured that your

sustainable productivity will always be our first concern!

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Paul Beauchesne
Air Industries

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