January2014 Property of Comau - Duplication prohibited
Robotics Robotics Robotics Robotics PresentationPresentationPresentationPresentation
January2014 Property of Comau - Duplication prohibited 2January2014 Property of Comau - Duplication prohibited
� Robotics Business Unit
� Strategy
� Products
� Solutions
� Aftermarket
RoboticsRoboticsRoboticsRobotics PresentationPresentationPresentationPresentation
January2014 Property of Comau - Duplication prohibited
� One of the major players in the manufacturingof high quality industrial robots
� Wide range of integrated solutions
� 40 years experience in Automation
Manufacturing Plants :
� Turin – Italy
Robotics Robotics Robotics Robotics PlantsPlantsPlantsPlants
January2014 Property of Comau - Duplication prohibited
� World Class Manufacturing
� Increased production capacity
� Higher productivity
� Lower Work in Progress
� 100% Quality and Product certification
Manufacturing Manufacturing Manufacturing Manufacturing AreaAreaAreaArea
January2014 Property of Comau - Duplication prohibited
’70/’90’70/’90 ’90/’00’90/’00 ’00/’14’00/’14
POLAR robot and CRC 85
controller
POLAR robot and CRC 85
controller19781978
SMART 6.50 R robot and MCS
controller
SMART 6.50 R robot and MCS
controller19821982
SMART 6.30 P interpress robotSMART 6.30 P interpress robot 19851985
COMAU ROBOTICS begins its commercial
activity
COMAU ROBOTICS begins its commercial
activity19871987
C3G 9000 controller 19901990
SMART-3 6.125 robot
family
SMART-3 6.125 robot
family19931993
SMART S2Robots 19941994
SMART H4 “Hollow Wrist”
SMART H4 “Hollow Wrist”19981998
WiTP (Wireless Teach
Pendant)20062006
SMART Laser for remote laser welding20052005
NJ family20072007
NJ4 “Hollow wrist” family 2008/092008/09
20102010New
Control Unit C5G
SMART robot
range with C4G
controller
20032003
2011/20122011/2012
ATHOMO CellSMART PAL
20132013
TP5 Racer C5 Compact
C5G
40 years 40 years 40 years 40 years of Automationof Automationof Automationof Automation
January2014 Property of Comau - Duplication prohibited
Robotics Robotics Robotics Robotics Main CustomersMain CustomersMain CustomersMain Customers
January2014 Property of Comau - Duplication prohibited 7January2014 Property of Comau - Duplication prohibited
� Robotics Business Unit
� Strategy
� Products
� Solutions
� Aftermarket
RoboticsRoboticsRoboticsRobotics PresentationPresentationPresentationPresentation
January2014 Property of Comau - Duplication prohibited
Comau is continuously investing in Robotics in order to have robots and packages as a source of innovation and competitive advantage in the applications field.
ApplicationPackage
Naked Robot
Smart & Easy Robotized Solutions
3D simulations
RoboticsRoboticsRoboticsRobotics StrategyStrategyStrategyStrategy
January2014 Property of Comau - Duplication prohibited 9January2014 Property of Comau - Duplication prohibited
� Robotics Business Unit
� Strategy
� Products
� Aftermarket
RoboticsRoboticsRoboticsRobotics PresentationPresentationPresentationPresentation
January2014 Property of Comau - Duplication prohibited
With payloads from 6 to 16 kg , models typically used for arc-welding, machine tool tending, assembly, handling, sealing applications.
This robot family features high repeatability (up to 0.05 mm) and suit to all the applications requiring the highest speed and precision.
Smart ARC45 – 1.9
Small Small Small Small Payload RobotsPayload RobotsPayload RobotsPayload Robots
Smart SiX6 – 1.4
Racer7 – 1.4
Smart NS12 – 1.85
16 – 1.65
January2014 Property of Comau - Duplication prohibited 11
Smart NJ Smart NJ Smart NJ Smart NJ Medium PayloadMedium PayloadMedium PayloadMedium Payload
With payloads from 16 to 60 kg , models typically used for arc-welding, machine tool tending, assembly, handling, sealing and polishing applications.This robot family meets your automation versatility needs, ensuring highest quality and high repeatability (up to 0.06 mm).Available in FOUNDRY (IP67) version.
Smart NJ 16 – 3.1
Smart NJ 40 – 2.5
Smart NJ 60 – 2.2
Offset wristavailable
January2014 Property of Comau - Duplication prohibited 12
Smart NJ Smart NJ Smart NJ Smart NJ High PayloadHigh PayloadHigh PayloadHigh Payload
Smart NJ 110 – 3.0
Smart NJ 16 5 – 3.0
Smart NJ 130 – 2.6
Smart NJ 220 – 2.7
With a payload from 110 to 220 kg , models representing the state of the art in mechanical design, with parallelogramstructure. This family offers top performance in terms of speed, robustness, reliability and precision. All models can bemounted in floor and ceiling position. Available in FOUNDRY (IP67) version.
January2014 Property of Comau - Duplication prohibited
Strongest models for the most demanding applications, with a payload from 290 to 500 kgA wide working area for heavy duty applications. The SMART NJ heavy duty family are the best in class aboutratio between max payload up to 500 kg and 3.0 m reach with a floor space-saving base.Available in FOUNDRY (IP67) version.
Smart NJ Smart NJ Smart NJ Smart NJ Heavy PayloadHeavy PayloadHeavy PayloadHeavy Payload
Smart NJ
290 – 3.0
370 – 2.7
370 – 3.0
420 – 3.0
450 – 2.7
500 – 2.7
January2014 Property of Comau - Duplication prohibited 14
Smart Smart Smart Smart PALPALPALPAL
Smart PAL180 – 3.1
260 – 3.1
Smart PAL470 – 3.1
Advanced solutions in palletization, for the most demanding cycle times.These robots are specifically designed for heavy duty applications, where high speed and precise executions are required. With a wide operating area and robust construction, this family will boost your business
January2014 Property of Comau - Duplication prohibited 15
Robot Robot Robot Robot Control UnitsControl UnitsControl UnitsControl Units
� High processing powero Incredible performances with low energetic consumption
� Modular system for drives unit and I/Oo C5G: Modular system for drives up to 16 axis in “multi-arm”
configuration (with application box option), function of the robot model
o C5Compact: Modular system for drives up to 8 axis, function of the robot model
� Compact dimensionso 800x500x1100 mm (C5G)o 550x500x550 mm (C5Compact)
� Free and ergonomic space for application functions integration
� Energy saving system
� No needs of external transformer for 500V power sup ply
� MTBF increasing
� MTTR decreasing, thanks to system’s modularity
� Performance improvement
� Noise reduction
� Power supply saving
January2014 Property of Comau - Duplication prohibited 16
� C5G open controller : to become the real drivers of the robot’s motion
� Open approach adds to Robot Control Unit further power of an External Personal Computer for programming automated robotic cells and integration with external sensors to simplify the implementation of complex manufacturing applications
� For universities and research centers Open architecture permits to develop new innovative motion strategies
� COMAU Open Community
Robot Robot Robot Robot Open ControllerOpen ControllerOpen ControllerOpen Controller
� SAFETY MOTORS with EnDAT 2.2
January2014 Property of Comau - Duplication prohibited
� Family feelingo The ease of use allows quick learning by the user
via a ‘natural evolution’ in respect to the previous versions
o Full compatibility with existing applications that have been developed by customers for the C5G platform
� 30 times higher performance than the previous model thanks to more efficient software components and the latest generation processors
� 7” WIDE touch screen provides simplified and faster interaction
� Optimized operations, even when using only the keyboard, for enhanced use in difficult production environments
� Simplified keyboard designed to locate keys more easily during the programming phase thanks special tactile references on the membrane
� Easy maintenance� Enhanced ergonomics
o Reduced overall weight o Improved keyboard feedback when buttons are
pressed
17
TP5 TP5 TP5 TP5 Teach PendantTeach PendantTeach PendantTeach Pendant
January2014 Property of Comau - Duplication prohibited
� Fast process to convert STEP/ACIS 3D model into simulation models
� Fast process to arrange complicated 3D robotized cells� Easy to program robot motion� Collision detection capabilities� High accuracy in cycle time estimation (RCS/ VRC)� OFFLINE robot programming� On line tutorial
18
RoboRoboRoboRobo SIM ProSIM ProSIM ProSIM Pro
January2014 Property of Comau - Duplication prohibited
� Standard Comau Robots components
� Carry-Over axes/drives/ motors/gear-boxes
� Integrated management through C5G Control Unit
� Designed for high productivity plant
� Safety ICEPI certified
SMART TR
Servocontrolled Rotating TablePayload: 1000 ÷ 7000 kg
SMART PTDV
Vertical Double LathePayload: 250 ÷ 750 kg
SMART PTDO
Horizontal Double LathePayload: 250 ÷ 750 kg
SMART PTDORB
Orbital Double LathePayload: 250 ÷ 750 kgAvailable “single lathe”
SMART MP
Positioner Modules
� Cycle time optimization
� “Multi-arm” technologyof C5G robot controller
Smart Smart Smart Smart PositionersPositionersPositionersPositioners
January2014 Property of Comau - Duplication prohibited
B&R – Comau Arm
20
January2014 Property of Comau - Duplication prohibited
Comau Arm Supply
21
Braking resistor
Line
Filt
er
A B C
Comau Supply
A) Robot arm with standard gears, motors & cables on robot arm. Interface: distribution box at axis 1.
B) Option: Cables from robot to Cabinet (external).2 Cables (motors + encoders), Harting interface at b oth sides and 1 fieldbus cable (5 10 15 20 30 40 m).
C) Option: Connectors at the basis of the cabinet . Mo tors, encoder, fieldbus.
D) Option: Connectors at basis of the cabinet + cab les, inside cabinet, L= 1,5 m.
D
January2014 Property of Comau - Duplication prohibited
� Field Support : to increase process reliability, productperformance and maintain investment value
� Emergency services
� Help desk
� Service pack & Preventive maintenance activity
� Smart Technology Re-used solutions in relation with Customers needs
� Product Upgrades
� Reconditioning
� Reconfiguration
� Spare Parts Management : to optimize Customers stock and assure continue production
� Robotics Training Center supplied at our Training College center or at Customer’s facilities
Aftermarket Aftermarket Aftermarket Aftermarket servicesservicesservicesservices
January2014 Property of Comau - Duplication prohibited
Your Your Your Your robotics robotics robotics robotics PPPPartnerartnerartnerartner
June2013 Property of Comau - Duplication prohibited
Via Rivalta, 3010095 GRUGLIASCO (TO)
ITALY
www.comau.com
This image cannot currently be displayed.
Property of Comau - Duplication prohibited
Via Rivalta, 3010095 GRUGLIASCO (TO)
ITALY
COMAU S.p.A .
Automation technology for
INTEGRATED ROBOTICS
Ing. Martin KunaSales
B+R automatizace [email protected]
+420 737 287717
Powerful robotics functions
Open for customized kinematics
P2P and path interpolation
Powerful geometric and dynamic path planning
Automatic handling of singularities
Kinematic modeling, feed-forward
Safe robotics including SLS@TCP
Camera-guided pick-and-place
Model
Controller Motor
Set positionSet speed
Set acceleration
Set position
Set torque
+
-
Ways to integrate robots
Network – Embedded – Integrated
Using POWERLINK
Fieldbus communication
Integration in B&R Automation StudioPOWERLINK device from 3rd-party vendor
Access to robot controller including diagnostics and error handling
Use of native robot control systemSimplest way to integrate a robot into an existing application
CS9 control cabinetC5G control cabinet
Braking resistor
Line
filte
r
Machine control cabinet
Fie
ldbu
sC
omm
unic
atio
n
Embedded using 3rd-party control system
Integration in B&R Automation StudioPOWERLINK device from 3rd-party vendor
Machine controller also controls robot, uniVAL receives position setpoint for axes
uniVAL controller tasksDynamic compensation
Axis settings
Separate hardware, integrated software
uniVAL driveBraking resistor
Line
filte
r
Machine control cabinet
Fie
ldbu
sC
omm
unic
atio
n
Integrated in the machine controller
Energy efficientCommon DC bus for machine and robot drives
Perfectly tuned to the applicationSeparate control panel
Uniform program syntax
Simple integration of technology functions
Cost savingsOne controller for machine and robot
Reduction of control cabinet size and cabling
Robot controlled by machine controller
Braking resistor
Line
filte
r
Machine control cabinet
Market leaders put their trust in B&R
Sealing/Welding Bending Finishing / Coating
Packaging Assembling Milling/Grinding/Drilling
Handling Palletizing