0
186M Windrow Merger
Operator Manual
Includes operating, adjustment, maintenance, technical,
repair parts and safety instructions for the 186M Windrow Merger.
Please retain this document for future reference. Keep this manual available for reference to the
operator at all times. Do not allow anyone to operate this implement without reading and fully
understanding this operator manual. Never allow children to operate on or near any equipment at
any time.
RCI Engineering LLC
RC130102 1APR15
www.RCIengineering.com Copyright © 2015 by RCI Engineering LLC
1
New Agricultural Implements
Warranty Statement
RCI Engineering LLC, hereinafter referred to as RCI, warrants new RCI attachments, to the
Original Retail Purchaser to be free from defects in material and workmanship for a period of
one (1) year from the date of sale.
RCI warranty includes:
Genuine RCI parts costs and labor required to repair or replace equipment at the selling dealer’s
business location.
RCI MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESSED
OR IMPLIED (INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR PARTICULAR PURPOSE), EXCEPT AS EXPRESSLY STATED IN THIS
WARRANTY STATEMENT.
RCI WARRANTY DOES NOT INCLUDE:
1. Transportation to the selling dealer’s business location or, at the option of the Original
Retail Purchaser, the cost of a service call.
2. Freight costs above standard shipping costs for the replacement parts.
3. Used equipment.
4. Components covered by their own non-RCI warranties, such as tires and trade
accessories.
5. Normal maintenance service and expendable, high-wear items.
6. Sacrificial components designed to fail to prevent damage to other components when
obstructions are encountered (i.e. shear bolts, pickup teeth)
7. Repairs or adjustments caused by: improper use; non-intended use; failure to follow
recommended maintenance procedures; use of unauthorized attachments; accident or
other casualty.
8. Liability for incidental or consequential damages of any type, including, but not limited
to lost profits or expenses of acquiring replacement equipment or damage to machines to
which the attachment is installed.
No agent, employee, or representative of RCI has any authority to bind RCI to any warranty
except as specifically set forth herein. Any of these limitations excluded by local law shall be
deemed deleted from this warranty; all other terms will continue to apply.
2
186M Windrow Merger
The 186M Windrow Merger from RCI Engineering is a simple, cost-effective solution to merging
windrows together while minimizing dirt and foreign material in the windrow as can be experienced in
raking operations.
Intended Use:
For merging two or three windrows from up to 18' wide cut widths into a single windrow. The 186M can
also function as a very effective windrow inverter for improved crop drying in some conditions.
Product Highlights:
Effective pickup width is 8’6” wide.
Tine bar assembly features six tine bars with center support.
Extension with 3 feet of length is standard equipment.
A bundle to increase the extension length to 5’ is available and recommended when tripling 16’
or 18’ cut widths to a windrow of less than 8’ wide.
If tripling windrows from a 16’ cut width and a final windrow width of under 9’ is needed, the
standard extension is sufficient.
The longer extension option is recommended for all cut widths of greater than 16’.
Windguard is standard equipment.
Pickup and belts are driven hydraulically in series.
Gauge wheels are adjustable.
Conveyor extension shut-off valve is standard equipment such that the merger can be used with
the extension in the transport position.
Can be used with virtually any 50+ hp tractor with a drawbar, self-contained oil cooler, and two
remote hydraulic valves
Unit discharges at the right side with the extension in the raised or lowered position.
Reversible belt direction is standard equipment.
3
Product Limitations:
The 186M is not recommended at this time for use with tractors without integrated oil coolers.
When used on a tractor with open-center hydraulics and no flow control from the tractor, a pair of
plugs must be removed from the manifold to allow for flow control at the manifold. Refer to the
186M Operator Manual for more information.
The maximum transport speed for the unit is 25 mph. Additional safety lighting may need to be
added if pulled behind any vehicle besides a tractor. See local DOT regulations regarding
lighting requirements for road transport when not using a tractor.
Ordering Information:
Part Number Description Comments
RC130001 186M Merger, Base Unit
RC063481 Bundle, 2-Foot Extension Addition Total of 5’ extension length
Setup Time:
Approximately 2 hours of setup time is required from shipping configuration to field operation when
shipped on a skid. When shipped via flatbed trailer, the unit requires approximately 30 minutes of setup
time for preparation to the field.
RCI Engineering LLC also offers an assortment of attachments for John Deere hay and forage equipment
to improve performance, increase efficiency and to increase machine capabilities in different crop and
field conditions. The 186M Merger is not an Allied Product for John Deere, but is available through
any John Deere dealer.
RCI Engineering LLC reserves the right to make improvements in design and changes in specifications at
any time without notice and without incurring any obligation to install them on units previously
manufactured or sold. Specifications, descriptions, and illustrative material herein are as accurate as
known at time of publication, but are subject to change without notice.
4
Table of Contents
Section Page
Warranty Statement……………………………………………....... 1
Intended Use………………………………………………….......... 2
Table of Contents………………………………………...……........ 4
Specifications………………………………………………………. 5
Pre-Delivery Checklist…………………………………………...... 6, 68
Delivery Checklist………………………………………………..... 8, 70
Safe Operation of Machine………………………….……............... 10
Safety Warning Signs……………………………………………… 11
Safety Sign Locations………………………..…………….............. 12
Safety Sign Definitions……..………………………………............ 13
Setup Instructions……...…………………………………….......... 15
Field Operation………………………………………………........ 17
Adjustments……………………………………………………….. 20
Maintenance…………………………………………………......... 25
Service……………………………………………………............. 26
Troubleshooting……………………………………………........... 32
Hydraulic Functional Schematic………………………………….. 34
Bolt and Screw Torque Values………………………………........ 36
Repair Parts……………………………………………….............. 38
Parts Index…………………………………................................... 40
5
186M Merger Specifications
Pickup
Pickup Working Width 8' 6”
Type Cam w/tine bar reel
Number of Cams 2
Number of Tine Bars 6 w/ center support
Wind Guard Yes
Pickup Drive Hydraulic
Stripper Guard Type Metal
Float System Spring
Conveyor
Belt Width, in. 35 1/4"
Lug Height, in. 3/4"
Lug Width, in. 32 1/2"
Extension Yes
Length 36" Standard; 60” Optional
Extension Folding Hydraulic
Belt Drive Hydraulic
Tractor Hyd. Drive System Yes
GPM/PSI Required 12 / 2000
Hydraulic Remotes Needed 2
Tractor Size Minimum 50 hp
Dimensions & other Specifications
Base Weight, lbs 2,200 approx
Transport Width 10' 11"
Transport Length 12'
Tire Size (Frame) 26 x 12 - 12
Gauge Wheel Size 18.5 x 8.5 - 8
Operating Speed 2 to 12 mph
Transport Speed Up to 25 mph
Merging Width Cuts Up to 18' (with optional extension)
6
Pre-delivery Checklist (Copy for Return to RCI at back of this manual)
After the unit has been assembled and lubricated and prior to delivery to customer, the merger
needs to be inspected thoroughly to ensure it is in proper working order. The following checklist
must be reviewed and each item found to be satisfactorily completed.
Windrow merger has been setup according to the instructions included in this
manual.
and safety decals are in place, securely fastened, and operate correctly.
ts and bolts have been tightened and inspected.
Crop guides at belt installed properly.
.
.
Belt tension set properly.
Extension belt tension set properly.
All applicable warranty information recorded.
I acknowledge that the pre-delivery service was performed and the unit is ready for delivery to
the customer.
________________________ _________________________ ___________________
Dealership’s Name Representative Date
_______________________ __________________________ ___________________
Model Number Serial Number Date Sold
Owner’s Name and Address
Name_______________________________________________
Address_____________________________________________
City, State, Zip _______________________________________
Original: Enclose in manual and give to customer at time of delivery.
Copy: Dealership
Copy: RCI Engineering LLC
RCI Engineering LLC
Fax: 920-387-9804
Email: [email protected]
Mail: 208 River Knoll Drive, Mayville, WI 53050
7
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8
Delivery Checklist (Copy for Return to RCI at back of this manual)
The following items must be performed when delivering the attachment to the customer. Check
off each item as it is performed.
Provide the customer with the Operator's Manual and instruct them to read prior to
operating the unit.
Review and explain all safety information and operating adjustments.
Review and explain maintenance and lubrication schedule that is required to ensure
proper operation and long life.
belt tension as instructed in the “Adjustments”
section.
Make it be known that if the customer can visit or call the dealership to discuss any
questions or problems they may encounter.
Complete the Owner’s Registration with the customer, ensure it is completely filled out,
and return it to RCI Engineering.
_________________________________
Date Delivered
_________________________________
Signature
Original: Enclose in manual and give to customer at time of delivery.
Copy: Dealership
Copy: RCI Engineering LLC
RCI Engineering LLC
Fax: 920-387-9804
Email: [email protected]
Mail: 208 River Knoll Drive, Mayville, WI 53050
9
This Page Intentionally Left Blank
10
Safe Operation of Machine
Operator Authorization
The machine owner must provide the operator of the machine this manual and ensure that
the operator reads and understands the contents. This must be performed before the
machine is put into operation.
Safety Alert Symbol
This safety alert symbol is used to alert the operator to the potential
for personal injury. Whenever this symbol is noticed in this manual or
on the machine, be alert to the situation and read the message near the
symbol shown in graphical format. Always be alert for the potential
for personal injury.
General Safety Precautions / Accident Prevention
Before operation of the machine each time, check the entire machine for operational safety.
1. BEFORE unclogging, removing material, cleaning, adjusting, servicing, or lubricating,
the operator must:
a. Disengage tractor, put the tractor in park, shut off the engine, and remove the key
from the ignition.
b. Wait until all parts have stopped moving.
2. The warning and safety decals on the attachment provide important information to ensure
safe operation of the machine. Follow these instructions at all times to remain safe.
Replace all such decals if they should become illegible or be missing.
3. Avoid loose fitting clothing while operating this implement. The operator should always
wear close-fitting clothing and sturdy footwear.
4. Before operation of this implement, become familiar with all controls of the prime mover
and implement and understand the function of this implement.
5. Check all guards and shields to make sure they are in place and functional. Replace any
defective or missing guards, shields, or components before operation.
6. To transport the merger on the road, raise the unit to its highest position and fold the
extension to its transport position. Engage the hand valve for the extension to prevent
unintentional opening. Engage the pickup lift lock arm to prevent unintentional lowering
of the unit. Disengage the main drive clutch.
7. Keep clear of the working and danger area of the machine.
8. Use proper personal protection for eyes, ears, and head to protect against projected
objects and noise.
9. Do not modify the machine. Unauthorized modifications may affect the safety and
longevity of the machine and voids warranty.
10. Check with local authorities for regulations regarding transportation of the unit on public
roads. Ensure that all unit markings are clearly visible before transporting the unit.
11. Restrict on-road towing of unit to 25 mph (40 kmph).
12. Use the safety chain when transporting the unit.
11
Safety Warning Signs
The safety warning signs feature a hazard description panel without text. It is important to
properly identify any hazards when working around the attachment.
The signs have a black border and yellow background. Each decal has two boxes of information
regarding the hazard.
The top or left box of the decal indicates a warning for the hazard. The triangle indicates
WARNING. The symbol inside the triangle indicates what the warning pertains to. In some
cases, a simple explanation mark is used.
The right or bottom box of the decal indicates an instruction on how to respond to the hazard.
Reference each decal to the operator manual for further explanation of the meaning of the decal
and respond accordingly.
12
Safety Sign Locations
Decal locations are identified in the figures below and referenced on the following pages.
13
Safety Sign Definitions
Safety Sign 1
This safety sign is a general warning sign
instructing the operator to read the
Operator's Manual for an explanation of
safety signs applicable to the machine. The
Operator's Manual is located in a tube holder
at the left rear corner of the machine.
Safety Sign 2, 3, and 7
These reflective decals are for proper
machine marking for transport. Ensure that
these decals are clearly visible and clear of
debris before transporting unit.
Safety Sign 4
This safety sign is a warning of injury due to
escaping hydraulic fluid under pressure.
Keep away from this area when the hoses
have hydraulic pressure to avoid the hazard.
Failure to do so may result in serious injury.
Safety Sign 5
This safety sign is a warning of
entanglement of moving parts. Keep all
body parts away from moving parts. Failure
to do so may result in serious injury.
Figure 1. Safety Sign 1
Figure 2. Safety Sign 4
Figure 3. Safety Sign 5
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Safety Sign 6
This safety sign is a warning of a pinch
point. Keep clear of this area and do not
place any body parts in this area due to the
risk of the pinch point. Failure to do so may
result in serious injury.
Safety Sign 8
This safety sign is an indication that tire
pressure is critical to proper machine
operation and reliability. This decal is
located on the tongue of the unit near the
jack stand storage position.
Safety Sign 9
This safety sign is a “Slow Moving Vehicle
Sign” and is provided to meet the
requirements of on-road transportation.
Always make sure this decal is complete,
clean, and visible to the rear of the
implement whenever transporting the
machine on public roads.
Figure 4. Safety Sign 6
Figure 5. Safety Sign 8
Figure 6. Safety Sign 9
15
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16
Setup Instructions
Convert from Shipping to Field Setup
Each unit is shipped with the tongue in a
raised position. See Figure 7. Perform the
following actions to prepare the machine
from shipping configuration to field
configuration:
1) Release unit from shipping skid by
cutting shipping straps.
2) Remove the hitch from the skid. See
Key 1 Figure 7. Release the
shipping strap from the hitch. See
Key 1 Figure 8. Retain hardware
and Strap.
3) Using a lift or other device, safely lower
the tongue until the Latch can fit the
pin in the rear hook point of the
latch. See Key 2 Figure 8.
4) Install the hitch into the tongue and
replace the ¾” bolts provided.
Torque bolts to 280 lb-ft (380 Nm).
See Figure 9.
5) Install Jack Stand and Hydraulic Hoses
as indicated in Figure 9. Slots are
provided for hose storage when
not in use.
6) Lift the unit with a forklift from the rear
through the fork pockets in the main
frame. Take care to not damage any
tine bars or tines. Secure the merger
to the forklift in a safe manner. Do
not move the merger fore/aft with the
forklift.
7) Place the merger on blocks for safety.
Install spindles and tires. Tighten all
hardware properly. Remove
shipping skid, remove safety blocks
and lower unit to the ground.
Figure 7. Shipping Configuration
Key 1 - Hitch
Figure 8. Shipping Lock
Key 1 – Shipping Strap Key 2 - Latch
Figure 9. Htich Installation
Key 1 – Hitch Key 2 – Bolts
Key 3 – Jack Stand Key 4 – Hoses
Key 5 – Hose Mounts
17
8) Install the shipping strap from the hitch
as a stop on the lower side of the
tongue frame. See Figure 10.
IMPORTANT: Ensure that the plate is
arranged with the hook slot towards the
front of the merger and the wide area
extended under the frame of the merger.
9) Install pin at hydraulic cylinder. Install
spring at pivot link. See Figure 10.
10) Grease unit. See “Maintenance”
Section of this manual.
11) Verify tire pressures are set correctly.
See “Service” section of this manual.
12) Use the shipping blocks to create a
ramp in front of the skid at the tires.
Connect the unit to a tractor and pull
from the shipping skid. See “Attach
Merger to Tractor” in the next
section.
Figure 10. Lift Cylinder Assembly
Key 1 – Cylinder Key 2 – Spring
Key 3 – Pin Key 4 - Stop
18
Attach Merger To Tractor
Perform the following actions when
connecting the merger to a tractor.
1) Disengage tractor, put the tractor in park,
shut off the engine, and remove the
key from the ignition.
2) Install hitch pin and hitch pin clip.
3) Install safety chain.
4) Install hydraulic hoses.
5) Lower jack stand and move to storage
position at the top of the tongue.
Place in a horizontal position.
Field Operation
The 186M Windrow Merger is capable of
merging windrows from cut widths up to 16'
with the standard extension. With the longer
extension, merging of cut widths up to 18’
can be accomplished. In some
configurations, three windrows can be put
together into one windrow.
The unit is also capable of merging
windrows with or without the extension in
the lowered position. However, in heavier
crops, it may be necessary to use the
extension due to limited clearance beneath
the extension.
To prepare the 186M for field operation,
perform the following:
1) Raise the pickup to the highest position
to relieve pressure on the transport
lock.
WARNING: Hydraulic systems at rest may
contain hydraulic pressure. Do not
disconnect or service hydraulic systems with
pressure in the system. Relieve all pressure
before performing any service work.
Beware of components that may move when
changing selections with valves or removing
locking mechanisms. Failure to do so may
result in serious injury.
2) Disengage tractor, put the tractor in park,
shut off the engine, and remove the
key from the ignition.
3) Disengage the transport lock. See
"Engage / Disengage Transport
Lock" in the next section.
4) Return to the tractor and slowly release
all hydraulic pressure on all circuits
to lower the pickup to the ground.
IMPORTANT
If required to start the engine or tractor
electrical circuit to relieve hydraulic
pressure, be sure to repeat Step 2 before
proceeding to Step 5.
5) If it is desired to use the extension,
slowly switch hydraulic valve near
jack storage position to the OPEN
position. "See Engage/Disengage
Extension Folding" in the next
section. If use of the extension is
not desired, proceed to Step 12.
6) Return to the tractor and start the unit
while following the General Safety
Precautions on Page 8 of this
manual.
7) Lower the extension by activating the
hydraulic function to lower the
pickup to the ground. The extension
will move to a lowered position. Be
19
sure to lower extension completely
before proceeding.
8) Disengage tractor, release all hydraulic
pressure, put the tractor in park,
shut off the engine, and remove the
key from the ignition.
9) Slowly switch hydraulic valve near
jack storage position to the CLOSED
position. "See Engage/Disengage
Extension Folding" in the next
section.
10) Engage the extension belt motor by
selecting the "Motor Engaged
Position" at the hydraulic manifold.
See "Extension Motor Engage /
Disengage" in the next section.
IMPORTANT
When the extension is not in use, be sure the
extension motor is disengaged. Failure to do
so may result in belt damage.
11) Return to the tractor and start the
unit while following the General
Safety Precautions on Page 8 of this
manual.
12) Proceed to merging operation.
To prepare the 186M for transport from the
field, perform the following:
1) Engage the transport lock. See
"Engage / Disengage Transport
Lock" in the next section.
2) If the extension was used, slowly switch
hydraulic valve near jack storage
position to the OPEN position.
"See Engage/Disengage Extension
Folding" in the next section. If the
extension was not used, proceed to
next step but skip Steps 5 and 6.
3) Raise the pickup to the highest position
to allow the transport lock to fall into
place. Continue to raise the pickup
to raise the extension to transport
position. Verify the transport lock is
engaged.
4) Disengage tractor, release all hydraulic
pressure, put the tractor in park,
shut off the engine, and remove the
key from the ignition.
5) Slowly switch hydraulic valve near
jack storage position to the CLOSED
position. "See Engage/Disengage
Extension Folding" in the next
section.
6) Disengage the extension belt motor by
selecting the "Motor Disengaged
Position" at the hydraulic manifold.
See "Extension Motor Engage /
Disengage" in the next section.
7) With the tractor still shut off, disengage
the main clutch at the rear axle. See
"Engage/Disengage Main Clutch" in
the next section.
8) Return to the tractor and start the
unit while following the General
Safety Precautions on Page 8 of this
manual.
9) Proceed to transporting of unit.
20
Adjustments
IMPORTANT: Before making any
adjustments to the windrow merger, lower
pickup to ground or lock the pickup in
transport position. (See "Engage /
Disengage Transport Lock in this section.)
Set the park brake of the tractor and shut off
the engine. Remove the key from the
ignition.
Float Pressure
The 186M Merger is preset to operate under
full spring load in normal operation.
To reduce float pressure, tension must be
adjusted on the spring. Loosen jam nut
(Key 2, Figure 11) and turn adjustment rod
(Key 3, Figure 11). Counterclockwise will
decrease spring tension and result in higher
ground pressure.
Gauge Wheel Adjustment
To adjust the gauge wheels, the unit must be
raised to transport position and the transport
lock must be engaged. See "Engage /
Disengage Transport Lock in this section.
With the tractor disengaged, in park and
engine off with the key removed, remove
adjustment bolt, (Key 1, Figure 12). Move
gauge wheel support bracket (Key 2, Figure
12) up or down to desired location
(minimum recommended ground clearance
for tines is 1" (25 mm)) and reinstall
adjustment bolt. Tighten bolt properly.
Repeat operation at opposite side of unit.
Figure 11. Float Adjustment
Key 1 - Spring Key 2 - Jam Nut (Hidden)
Key 3 - Adjustment Rod
Figure 12. Gauge Wheel Adjustment
Key 1 - Adjustment Bolt Key 2 - Spring
21
Engage / Disengage Transport Lock
The transport lock is located at the left side
of the implement.
Before disengaging the transport lock,
disengage tractor, release all hydraulic
pressure, put the tractor in park, shut off the
engine, and remove the key from the
ignition.
Disengage the transport lock (Key 1, Figure
13) by moving the lock to a raised position.
To engage the transport lock, first disengage
tractor, release all hydraulic pressure, put the
tractor in park, shut off the engine, and
remove the key from the ignition.
Move the transport lock (Key 1, Figure 13)
to a lowered position.
Return to the tractor and start the unit while
following the General Safety Precautions on
Page 8 of this manual.
Raise the pickup to the highest position to
allow the transport lock to fall into place.
Verify the transport lock is engaged.
Raise / Lower Extension
The extension is raised and lowered using
the same hydraulic circuit as the pickup
raise / lower circuit.
The extension raise / lower function is
enabled or disabled by use of a hand-
controlled hydraulic valve located on the
tongue near the jack stand storage location.
To raise the extension, first ensure there is
no hydraulic pressure in the system.
WARNING: Hydraulic systems at rest may
contain hydraulic pressure. Do not
disconnect or service hydraulic systems with
pressure in the system. Relieve all pressure
before performing any service work.
Beware of components that may move when
changing selections with valves or removing
locking mechanisms. Failure to do so may
result in serious injury.
Turn the hydraulic valve to the OPEN
position. See Figure 14.
When in the OPEN position, the extension
will fold up when the pickup is raised. The
extension will also fold down once the
pickup is lowered completely and the
operator continues to operate the pickup
lower function.
IMPORTANT
Close the hydraulic valve when it is not
desired to have the extension raise or lower.
Figure 13. Transport Lock
Key 1 - Transport Lock (Lowered Position)
Figure 14. Hydraulic Valve
Key 1 - Valve OPEN
22
Engage / Disengage Extension Motor
The extension motor is engaged and
disengaged manually.
IMPORTANT
When the extension is not in use, be sure the
extension motor is disengaged. Failure to do
so may result in belt damage. Always
release all hydraulic pressure, lower unit to
ground or transport stop, engage park brake,
turn off tractor, and remove key before
making any adjustments.
To engage the extension motor, first release
the lock ring of the manual valve for the
extension. Then turn the manual valve on
the manifold clockwise completely to
engage the extension. Turn the lock ring
tight to lock. See Key 1, Figure 15.
IMPORTANT
Do not use tools to turn the hand valve as
component damage may result.
To disengage the extension motor, push the
manual valve on the manifold in slightly,
turn counterclockwise, and pull the valve
out.
Windguard Adjustment
The windguard is adjustable for stop
positions in a raised and lowered position.
The default position is such that the
windguard tines are positioned directly
above the pickup tines such that no pickup
tines extend above the windguard.
The end tine of the windguard is bent higher
than the others to allow for more flow at the
corner of the extension mount to help
prevent any accumulation in this area.
To adjust the windguard, loosen the stop
bolts (Key 2, Figure 16) and move to the
desired location. Retighten properly.
Figure 15. Valve for Extension Motor
Key 1 - Valve (Engaged)
Figure 16. Windguard Adjustment
Key 1 - Windguard Key 2 - Stops (qty 2)
23
Pickup Speed Adjustment – Closed
Center Systems
The tine speed is adjustable in series with
the belt speed by adjusting hydraulic oil
flow.
IMPORTANT:
For closed-center hydraulic-type tractors,
always leave the hand valves of the merger
manifold completely open (turned out fully).
See Figure 17.
For closed-center tractors, adjust the flow of
the tractor to control the pickup speed.
To set the maximum speed, first, start with a
slow oil flow and increase the hydraulic
flow slowly until the pickup speed no longer
increases or a pulse develops in the pickup
speed, whichever occurs first. Then
decrease the hydraulic flow slightly to make
sure that oil is not pushing over relief in the
tractor.
To set a slower speed, decrease the tractor
oil flow.
IMPORTANT:
It is important to limit the tractor output to
less than 12 GPM to avoid pushing oil over
the relief in the tractor which can cause the
tractor hydraulic system to overheat. The
manifold on the merger protects the motors
from over speed, but not from overheating.
IMPORTANT:
Depending on tractor make and model,
engine speed can impact the hydraulic oil
flow to the merger during this process.
Always set the tractor engine rpm to desired
operating speed before setting merger
hydraulic speeds.
Note: A new manifold is used starting with
serial number RCIX00855. Units built prior
to this serial number break do not feature the
ability to switch between open-center and
closed-center tractors and do not have flow
control built into the manifold. For units
with earlier serial numbers, the belt motor
circuit is equipped with a fuse to prevent
over speed and implement damage. If
hydraulic flow exceeds 11 gpm (42 lpm), the
fuse will trip. To reset the fuse, release all
hydraulic pressure on the motor circuit
through the float position of the tractor
hydraulic function. Resume operation once
reset.
Figure 17. Pickup Speed Adjustment
Key 1 – Forward Flow Control (Fully CCW)
Key 2 – Lock Ring
Key 3 – Reverse Flow Control (Fully CCW)
24
Pickup Speed Adjustment – Open Center
Systems
The tine speed is adjustable in series with
the belt speed by adjusting hydraulic oil
flow.
WARNING:
Only adjust the belt speed when the tractor
is turned off, park brake is set, key is
removed, and all pressure is relieved from
the system and unit is lowered to the ground.
IMPORTANT:
For open-center tractors, make sure the
plugs are removed in the manifold and
stored in the external storage position as
indicated in the Adjustments Section of this
manual.
For open-center tractors, adjust the flow
control valves at the manifold to control the
pickup speed. See Figure 18.
There are two flow control valves on the
manifold. The handles are colored in gold.
The silver handle is the valve used to
engage/disengage the extension motor.
Each valve is also labeled on the manifold
with engraved letters. There is one valve for
belt forward speed and one for belt reverse
speed.
To adjust the pickup and belt speed, first
loosen the lock collar at the speed control
valve of the manifold.
To adjust the pickup and belt speed, turn the
valve clockwise (in) to decrease speed and
counterclockwise (out) to increase speed.
IMPORTANT:
The valves are to be only adjusted by hand.
Do not use tools as implement damage may
result.
Note: A different manifold is used starting
with serial number RCIX00855. Units built
prior to this serial number break do not
feature the ability to switch between open-
center and closed-center tractors and do not
have flow control built into the manifold.
For units with earlier serial numbers, the belt
motor circuit is equipped with a fuse to
prevent over speed and implement damage.
If hydraulic flow exceeds 11 gpm (42 lpm),
the fuse will trip. To reset the fuse, release
all hydraulic pressure on the motor circuit
through the float position of the tractor
hydraulic function. Resume operation once
reset.
Figure 18. Pickup Speed Adjustment
Key 1 – Forward Flow Control
Key 2 – Lock Ring
Key 3 – Reverse Flow Control
25
Maintenance Perform general lubrication every 10 hours
of operation or before and after intermediate
use (before and after seasonal harvests)
unless otherwise specified. Severe or
unusual conditions may require more
frequent lubrication.
The following illustrations show the
lubrication points on the unit. Prior to using
grease gun, clean the grease fitting. Replace
lost and broken grease fittings immediately.
Grease fitting locations:
1. Gauge wheels adjusters at 1 place on
each end. See Figure 19.
2. Pickup raise / lower pivot pins at 1
place on each end. See Figure 20.
3. Wheel clutches at outer housings
within wheel well on each side. See
Figure 21.
Inspect pickup/cylinder tines and tine bar
guards daily for damage. Replace damaged
tines immediately to prevent further damage
to other tines and the tine bar assembly.
Figure 19. Gauge Wheel Grease Fitting
Key 1 - Fitting Location
Figure 20. Pickup Raise / Lower Pivot
Key 1 - Fitting Location (Each End)
Figure 21. Wheel Clutch
Key 1 - Wheel Clutch Fitting (qty 2)
26
Service
Cam Bearing Replacement
Right end pickup cam bearing replacement.
1. Remove the cover from the cam track.
2. Remove the first tine bar guard from
the end for clearance to work.
3. Loosen the bolt retaining the cover tab
and move the tab for clearance to the
access hole for removal of the bearing
retaining bolt. See Figure 22.
4. Remove the cam bearing bolt.
5. Replace the cam bearing.
6. Reassemble components using red
loctite on the cam bearing bolt.
SPECIFICATION:
Cam bearing bolt torque: 46 lb-ft (63 N-m)*
*MUST USE RED LOCTITE
Straightening Bent Tines
There should be approximately 6” (150 mm)
gap between the point of tine disappearance
and the end of the slot.
If the distance is different, bend the tine
back to the original position of 6” (150 mm).
See Figure 23.
Figure 22. Access Hole Location
Key 1 - Access Hole Cover (1 each end)
Figure 23. Tine Gap
Key 1 - Tip of Tine
Key 2 - Gap of 6” (150 mm)
27
Broken Tine Replacement
Broken tines must be replaced immediately
to prevent damage to other components.
To replace a broken tine:
1. Remove the tine guard covering the
broken tine.
2. Remove the 3/8” x 1¼” bolt and tine
clip holding the broken tine in place.
3. Replace the broken tine with a new
part.
4. Secure the tine using the 3/8” x 1¼”
bolt, tine clip, and lock nut.
SPECIFICATION:
Tine bolt torque: 28 lb-ft (38 N-m)
IMPORTANT: Install tine clip with cup
side towards bolt head (round edge towards
tine). Failure to do so may result in
premature failure of tine. See Figure 24.
5. Replace the tine guard.
Tine Bar Guard Replacement
Damaged tine bar guards must be replaced
immediately to prevent damage to other
components.
To replace a damaged tine bar guard,
remove all four retaining bolts. The guard
will now slide forward for removal.
See Figure 25.
Figure 24. Tine installation
Key 1 - Tine Key 2 - Tine Bar
Key 3 - Bolt Key 4 - Tine Clip
Key 5 - Lock Nut Key 6 - Radius Edge
IMPORTANT: Radius edge towards tine
Figure 25. Tine Bar Guard
Key 1 - Guard Key 2 - Lifter
Key 3 - Front Bolt Key 4 – Rear Bolt
28
Tire Pressures
Inspect tire pressures and adjust
appropriately.
SPECIFICATION
Gauge Wheel Pressure:
Max 20 psi (140 kPa)
Drive Wheel Pressure
Max 20 psi (140 kPa)
Main Belt Tension
The main belt of the merger is automatically
adjusting, but requires occasional
maintenance to reset the spring.
Adjust the spring tension such that the black
bushing over the spring is loose so that it
can be turned but not moved laterally along
the spring. Use the jam nut to prevent the
adjustment nut from loosening during
operation. Adjust both sides of the belt as
required. See Figure 26.
Verify the main belt is clean and in proper
alignment on grooves and the frame before
and after tensioning.
Extension Belt Tension
The extension belt is adjusted manually and
must be adjusted regularly so the belt does
not sag more than 3/4" (19 mm) at the
bottom between the rollers.
To adjust the extension belt, first loosen the
four carriage bolts (Key 1, Figure 27) that
hold each adjuster plate in place.
Adjust the adjuster bolt (Key 2, Figure 27)
to move the roller in the desired direction for
belt tension.
When the proper belt tension is gained,
tighten all hardware properly.
Figure 26. Main Belt Tension Adjustment
Key 1 - Adjustment Nut
Key 2 - Jam Nut Key 3 - Bushing
Figure 27. Extension Belt Tension
Adjustment
Key 1 - Carriage Bolt (qty 4 per side)
Key 2 - Adjustment Bolt
29
Implement Plugging
Should the unit encounter an obstruction of
crop at the pickup, use the following
procedure to remove the restriction.
1. Stop the forward motion of the
tractor.
2. Continue to run the hydraulics for
the pickup.
3. Slowly reverse the direction of the
tractor with the pickup in the
lowered position.
4. If the obstruction does not clear
within 5 seconds, raise the pickup
while continuing to reverse the
tractor.
5. If the obstruction does not clear
within 5 seconds of raising the
pickup, reverse the direction of the
belt by reversing the hydraulic flow.
6. If the obstruction still does not clear,
stop the oil flow to the merger, lower
unit to the ground, remove all
hydraulic pressure, turn off the
tractor, and remove the key.
7. Remove obstruction manually.
Belt Care
The belt compound includes polyester-
reinforced-rubber. Although designed for
durability, the following is important to
consider to maximize the life of the belt.
1. Always store the unit out of direct
sunlight in a cool, dry place free of
rodents.
2. Always keep the belt and rollers free of
debris, moisture (when not in use), oil,
grease, and any other chemicals that may
affect the belt.
3. Do not treat the belt with any belt
dressing of any kind.
4. Prevent damage to the belt by avoiding
foreign objects that may cause cuts or
damage to the belt.
5. Make any necessary repairs to the edges
of the belt if they are damaged by
improper adjustment or any other
outside force.
6. Use the lowest belt speed allowable for
the crop conditions. Higher belt speeds
typically result in lower belt life.
7. Keep the area under the crop guides clear
of crop build-up. Over time, crop debris
can accumulate and cause heavy wear on
the belt.
8. Regularly inspect and adjust belt tension
as needed. Improperly tensioned belts
can result in belt slippage on the drive
roller or excessive wear.
30
Preparation for Storage
At the end of the season, the following
should be done before putting the windrow
pickup attachment into storage.
1. Clean the merger of all chaff, dirt,
excess grease, and any other material
that will draw moisture and cause
rust.
2. Thoroughly lubricate the merger as
described in the Maintenance
section.
3. Paint all parts where the paint has
been removed.
4. Store merger with transport lock in
place and extension in the transport
position.
5. Store in a dry place out of the
elements, if possible.
6. Order and replace any parts needed
for next season.
31
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32
Troubleshooting
Problem Cause Remedy
Belt will not move. Obstruction to belt. Clear obstruction.
Hydraulic valve closed. Open hydraulic valve.
Will not float freely. Float spring is too tight. Loosen float springs
Hydraulics not functioning
properly.
Inspect for proper
connection of hoses.
Crop is left in the field Gauge wheels are too low. Adjust gauge wheels up to
make the tines lower.
Ground speed too slow. Adjust flow to pickup.
Pickup tines are bent or
missing.
Straighten / replace tines.
Tines dig into the ground. Gauge wheels are too high. Adjust gauge wheels.
Float improperly adjusted. Adjust float.
Tines do not revolve. Obstruction to pickup. Clear obstruction.
Broken cam. Replace cam.
Tines bend / break Ground clearance too low. Adjust float or gauge
wheels.
Foreign material inside tine
guides.
Remove material.
Crop is blown out of
pickup tines by the wind.
Windguard is in raised
position.
Adjust windguard.
Crop does not feed
smoothly to belt.
Tines missing or broken. Straighten or replace tines.
Tine bar guards are worn or
missing.
Replace tine bar guards.
Large windrows* or fast
ground speed
Reduce windrow size and/or
ground speed.*
* This unit is not designed to pick up windrows that are already merged.
33
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34
Hydraulic Functional Schematic
35
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36
Bolt and Screw Torque Values
37
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38
Repair Parts
General Comments
The following pages include information
regarding parts for the 186M Windrow
Merger. Right or left hand parts are
determined by sitting in the operator’s seat
facing forward. The abbreviation “A.R.” in
the “USED” column indicates “As
Required.” This is because a different
number of the specific component may be
needed for proper assembly depending on
the tolerance of the individual implement.
All parts listed for the 186M Windrow
Merger are available from your local John
Deere dealer.
Attention: Dealer – Contact RCI directly for
all part orders for this attachment. Please
include a serial number and model of the
attachment when placing a parts order. The
serial number plate is attached to the rear of
the unit along the frame rail.
Replacement Hardware
All bolts, cap screws, washers and machine
screws are standard grade 5 and zinc plated
unless markings on the part indicate
otherwise.
The use of improper hardware in any
location can result in the failure of the
component fastened with the hardware or
related structures, and can cause personal
injury, further damage to the product, or loss
of property.
Replacement Parts
Replacement parts may have occasional
differences to the parts being replaced. This
difference is typically providing the benefit
of a design change made after the release of
this publication.
Recommended Spare Parts Listing -
Dealer
The following spare parts are recommended
for stocking purposes and include common
wear items for this attachment.
Part Number Description Qty.
RC024182 Guard, Tine Bar 5
RC024115 Assembly, Bearing 1
RC024017 Bearing (Cam) 5
RC024253 Clip, Tine 5
RC024040 Tine, Pickup 10
RC130070 Belt, Conveyor 1
RC063227 Belt, Extension 1
RC063188 Stripper, Center 5
39
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40
Parts Index
Section Page
Hitch and Wheel Components…………...……………………….......... 41
Hitch Pivot Components……..……..…………………………….......... 43
Pickup Components..…….……………………………………….......... 45
Conveyor Components………...…………………………….................. 49
Extension Components…...………………………………………......... 51
Long Extension Components…………………………………………... 53
Windguard Components….…………………………………................. 55
Motor and Manifold Components….…………………………….......... 57
Hydraulic Components….……….……………………………….......... 59
Decals – Left…………….……….……………………………….......... 61
Decals – Right…………...……….……………………………….......... 63
Decals – Back…………………….……………………………….......... 65
41
Hitch And Wheel Components
42
Hitch and Wheel Components Key Part Number Description Qty Comments
1 RC130017 TONGUE 1
2 RC063505 TONGUE ASSY 1
3 RC063040 PIVOT 2
4 RC063045 ROD, TAKEUP 2
5 RC900535 Nut, 5/8-11 YZ Hex 2
6 RC063175 PLUG, SPRING LOWER 2
7 RC063028 SPRING 2
8 RC063176 PLUG, SPRING UPPER 2
9 RC063179 AXLE, ADJUSTABLE 2
10 RC063037 PIN, PIVOT 2
11 RC063344 Stand, Jack 1
12 RC063225 BUSHING, 1.00 MACHINE 2
13 RC063369 VALVE, BALL 1
14 RC063391 CUSHION, HOSE 4
15 RC063390 CUSHION, HOSE 4
16 RC063392 PLATE, CUSHION 4
17 RC063492 PIN 2
18 RC063408 CLAMP, HOSE 3
19 RC062035 Chain, 3/8" x 40" 1
20 RC062036 HOOK 1
21 RC063429 BOLT, 1/2" NF Lug 20
22 RC024082 ASSY, WHEEL AND TIRE 2
23 RC900588 Nut, 1/2-13 YZ Nylock 1
24 RC900703 Washer, 3/4 SAE YZ Flat 4
25 RC900686 Washer, 1/2 SAE YZ Flat 4
26 RC901869 PIN, 1/4 X 1-1/2 SPRING 2
27 RC900615 Nut, 5/8-11 YZ Hex Jam 2
28 RC900696 WASHER, 5/8 SAE 10
29 RC901872 SCREW, 1/4-20 X 5/8 TH'D CUTTING 3
30 RC901874 Screw, 1/4-20 x 2 Thread Cutting 2
31 RC900102 Bolt, 3/8-16 x 2.5 Gr 5 YZ Hex 2
32 RC901647 Bolt, 1/2-13 x 1-3/4 CZ Carriage 1
33 RC900063 Bolt, 5/16-18 x 1 Gr5 YZ Hex 2
34 RC900672 Washer, 5/16 SAE YZ Flat 6
35 RC900726 Washer, Lock, 5/16 6
36 RC900839 Pin, 1/8 x 1 YZ Cotter 4
37 RC900583 Nut, Nylock 3/8-16 4
38 RC900734 Washer,Lock, 5/8 2
39 RC901868 Bolt, 5/16-18 x 3-1/4 Gr5 YZ 4
40 RC900597 Nut, 3/4-10 Gr 8 Nylock 2
41 RC900321 Bolt, 3/4-10 x 6 Gr 8 YZ Hex 2
42 RC900291 BOLT, 5/8-11 X 1-1/2 Gr8 YZ Hex 2
43 RC901640 Bolt, 3/8-16 x 3 Gr 8 YZ Hex 2
44 RC0188 SPINDLE 2
45 RC063343 TIRE, WHEEL ASSY 2
46 RC130064 RIM 2
43
Hitch Pivot Components
44
Hitch Pivot Components
Key Part Number Description Qty Comments
1 RC063521 LATCH 1
2 RC063523 CYLINDER, LIFT 1
3 RC063276 SPRING, CYLINDER 1
4 RC063340 LINK, CYLINDER 1
5 RC063370 FITTING, ORIFICE 1
6 RC063492 PIN 2
7 RC063438 STOP 1
8 RC063491 PIN 1
9 RC900588 Nut, 1/2-13 YZ Nylock 1
10 RC900282 Bolt, 1/2-13 x 1-1/2 Gr 8 YZ Hex 1
11 RC900703 Washer, 3/4 SAE YZ Flat 1
12 RC900686 Washer, 1/2 SAE YZ Flat 2
13 RC900831 Pin, 3/16 X 1 CZ Cotter 1
14 RC900696 WASHER, 5/8 SAE 8
15 RC901866 WASHER, 1/2 BELLEVILLE 1
16 RC900677 Washer, 3/8 SAE 4
17 RC900093 Bolt, 3/8-16 x 1-1/2 Gr 5 YZ Hex 2
18 RC901873 ZERK, 1/8 NPT STRAIGHT GREASE 2
19 RC900102 Bolt, 3/8-16 x 2.5 Gr 5 YZ Hex 1
20 RC900839 Pin, 1/8 x 1 YZ Cotter 6
21 RC900583 Nut, Nylock 3/8-16 2
22 RC900524 Nut, 3/8-16 YZ Hex 2
23 RC900668 Washer, 1/4 YZ Flat 1
24 RC901870 Pin, 1/4 X 2-1/4 CZ Clevis 1
25 RC901871 PIN, 5/64 X 1/2 COTTER 1
45
Pickup Components
46
Pickup Components
Key Part Number Description Qty Comments
1 RC063188 GUARD, TINE BAR 31
2 RC130020 REEL 1
3 RC024115 ASSEMBLY, BEARING 18
4 RC063109 BAR, TINE 6
5 RC024040 TINE/PICKUP 96
6 RC063113 ARM, RH CAM 6
7 RC130024 ARM, LH CAM 6
8 RC024016 Bushing 12
9 RC024017 Bearing, Ball 12
10 RC024007 Shaft, Center Support 6
11 RC130021 BAR, TINE LONG 6
12 RC024253 Clip,Tine 96
13 RC901558 Bolt, 5/16-18 x 1 CZ Carriage 36 RED LOCTITE
14 RC900583 Nut, Nylock 3/8-16 122
15 RC900102 Bolt, 3/8-16 x 2.5 Gr 5 YZ Hex 24
16 RC900091 Bolt, 3/8-16 x 1-1/4 Gr 5 YZ Hex 96
17 RC130048 Coupling, Motor 2
18 RC130043 Shaft, Idler 1
19 RC900672 Washer, 5/16 SAE YZ Flat 36
20 RC900579 Nut, 5/16-18 YZ Nylock 36
21 RC901865 Bolt, 1/2-20 x 1.75 Gr 5 CZ Hex 12 RED LOCTITE
22 RC063292 CAM, INNER 4
23 RC063293 CAM, OUTER 4
24 RC063182 GUARD, RH END TINE BAR 1
25 RC063257 COVER 2
26 RC063453 GUARD 33
27 RC063186 BEARING ASSEMBLY-FHSPFLZ206-20 1
28 RC082419 Hub, Motor 1
29 RC082015 Motor, Hydraulic 104-4418-006 1
30 RC082422 ASSY, TUBE 1
31 RC900588 Nut, 1/2-13 YZ Nylock 19
32 RC901645 Screw, 1/2-13 x 1-3/4 Countersunk Allen 2
33 RC901646 Screw, 3/8-24 x 1/2 BO Button Socket Cap 6
34 RC082023 Spacer 3
35 RC130044 Stripper Lt End 1
36 RC082014 Washer, Cup 10
37 RC130067 Plate, Motor 1
38 RC901772 SCREW, 3/8-16 X 3/4 TH'D FORMING 132
39 RC900686 Washer, 1/2 SAE YZ Flat 15
40 RC901872 SCREW, 1/4-20 X 5/8 TH'D CUTTING 33
41 RC901647 Bolt, 1/2-13 x 1-3/4 CZ Carriage 3
42 RC900677 Washer, 3/8 SAE 2
47
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48
Pickup Components - continued
Key Part Number Description Qty Comments
43 RC900731 Washer, Lock, 1/2 10
44 RC901576 Screw, 3/8-16 x 1 Gr 5 Thread Rolling 5
45 RC901699 Bolt, Carriage, 1/2-13 x 2-1/4 G5 16
46 RC900404 Bolt, 3/8-16 x 1-1/4 CZ Carriage 2
47 RC700084 FITTING, 08MJ-10MORB STRAIGHT 2
48 RC901878 Bolt, 1/2-20 x 1-1/4 Gr 8 YZ Hex 10
49 RC901638 Pin, 1/8 x 2 SS Cotter 2
50 RC901890 Nut, 1-20 Castle 1
49
Conveyor Components
50
Conveyor Components
Key Part Number Description Qty Comments
1 RC130003 FRAME, MAIN 1
2 RC063058 CHANNEL, CONVEYOR 2
3 RC063367 Holder, OM 1
4 RC063248 STOP 1
5 RC063054 SCRAPER 2
6 RC130070 BELT, CONVEYOR 1
7 RC024034 ASSEMBLY, BEARING 4
8 RC063047 TAKEUP 1
9 RC0347 SPRING 2
10 RC063050 ROD, TAKEUP 2
11 RC0416 SPACER 2
12 RC063362 ROLLER 1
13 RC063363 ROLLER, IDLER 1
14 RC130055 DEFLECTOR 1
15 RC901558 Bolt, 5/16-18 x 1 CZ Carriage 29
16 RC900686 Washer, 1/2 SAE YZ Flat 2
18 RC901628 Washer, M12 Fender 4
19 RC900659 Nut, 1/4-20 YZ Serated Flange 2
20 RC900677 Washer, 3/8 SAE 12
21 RC900672 Washer, 5/16 SAE YZ Flat 29
22 RC900579 Nut, 5/16-18 YZ Nylock 29
23 RC900404 Bolt, 3/8-16 x 1-1/4 CZ Carriage 12
24 RC900583 Nut, Nylock 3/8-16 12
25 RC900612 Nut, 1/2-13 YZ Hex Jam 8
26 RC900377 Bolt, 1/4-20 x 5/8 CZ Carriage 2
51
Extension Components
52
Extension Components
Key Part Number Description Qty Comments
1 RC063070 EXTENSION 1
2 RC063309 PIVOT, REAR 1
3 RC063308 PIN, PIVOT 2
4 RC063270 BRG, POLYMER 2
5 RC063225 BUSHING, 1.00 MACHINE 8
6 RC063300 CYLINDER 1
7 RC063345 GEAR, LAMINATE 1
8 RC063076 PLATE, BRG 2
9 RC063083 WASHER 1
10 RC063054 SCRAPER 1
11 RC024034 ASSEMBLY, BEARING 2
12 RC063094 BEARING, SLEEVE 1
13 RC063186 BEARING, FHSPFTZ 206-20 2
14 RC063227 BELT, CONVEYOR EXT 1
15 RC063362 ROLLER 1
16 RC063363 ROLLER, IDLER 1
17 RC063371 FITTING, ORIFICE 2
18 RC900588 Nut, 1/2-13 YZ Nylock 4
19 RC900282 Bolt, 1/2-13 x 1-1/2 Gr 8 YZ Hex 1
20 RC900731 Washer, Lock, 1/2 1
21 RC901867 Bolt, 1/2-13 x 4 Gr5 CZ Tap 2
22 RC901558 Bolt, 5/16-18 x 1 CZ Carriage 11
23 RC900686 Washer, 1/2 SAE YZ Flat 5
24 RC900677 Washer, 3/8 SAE 10
25 RC900672 Washer, 5/16 SAE YZ Flat 11
26 RC900726 Washer, Lock, 5/16 8
27 RC900579 Nut, 5/16-18 YZ Nylock 3
28 RC900404 Bolt, 3/8-16 x 1-1/4 CZ Carriage 10
29 RC900583 Nut, Nylock 3/8-16 10
30 RC900426 BOLT, 1/2-13 X 1-1/4 CZ CARRIAGE 4
31 RC900520 Nut, 5/16-18 YZ Hex 8
32 RC900529 Nut, 1/2-13 YZ Hex 4
33 RC901875 Ring, 1" External Snap 4
53
Long Extension Components – Optional
54
Long Extension Components – Optional
Key Part Number Description Qty Comments
1 RC063462 EXTENSION 1
2 RC063479 BELT, EXTENSION 1
3 RC063461 SEAL 2
4 RC901558 BOLT, 5/16-18 X 1 CZ CARRIAGE 16
5 RC900672 WASHER, 5/16 SAE YZ FLAT 16
6 RC900579 NUT, 5/16-18 YZ NYLOCK 16
55
Windguard Components
56
Windguard Components
Key Part Number Description Qty Comments
1 RC130025 WINDGUARD 1
2 RC063284 PIVOT RT 1
3 RC063200 WASHER 2
4 RC900137 Bolt, 1/2-13 x 2 Gr 5 YZ Hex 4
5 RC063285 RETAINER 2
6 RC063290 BRACKET, PIVOT LH 1
7 RC063282 BUSHING, PIVOT 4
8 RC900686 Washer, 1/2 SAE YZ Flat 8
9 RC900588 Nut, 1/2-13 YZ Nylock 4
10 RC900677 Washer, 3/8 SAE 4
11 RC900834 Pin, 3/16 x 2" Cotter 2
12 RC900093 Bolt, 3/8-16 x 1-1/2 Gr 5 YZ Hex 2
13 RC063263 SPACER 2
14 RC900583 Nut, Nylock 3/8-16 2
57
Motor and Manifold Components
58
Motor and Manifold Components
Key Part Number Description Qty Comments
1 RC130028 MOUNT, MOTOR 1
2 RC063221 KEY, SQ .25 X 0.75 2
3 RC063105 COUPLING-RC-100-KW 2
4 RC063275 Motor, Hydraulic 2
5 RC130066 MOUNT, MOTOR 1
6 RC130068 MANIFOLD, 186M HYDRAULIC 1 *1
7 RC900831 Pin, 3/16 X 1 CZ Cotter 2
8 RC900677 Washer, 3/8 SAE 8
9 RC900685 Washer, 7/16 SAE YZ Flat 4
10 RC900729 Washer, 7/16 YZ Lock 4
11 RC901863 Bolt, 7/16-14 x 1 Gr 5 YZ Hex 4
12 RC900728 Washer, 3/8 YZ Lock 8
13 RC900088 Bolt, 3/8-16 x 1 Gr 5 YZ Hex 8
*1 For implement s/n RCIX00834 and higher. Replaces previous versions. If replacing on
implement s/n RCIX00833 and below, contact RCI for update instructions.
59
60
Hydraulic Components
Key Part Number Description Qty Comments
F1 RC063397 COUPLER, QUICK, MALE, -8 FORB 4
F2 RC700077 ADAPTER, Straight, -6 MFS, -6 MORB 1
F3 RC700126 ADAPTER, 90 deg, Elbow, -8 MFS, -10 MORB 2
F4 RC700119 ADAPTER, 90 deg. Elbow, -6 MFS, -8 MORB 2
F5 RC700146 ADAPTER, TEE, -6 MFS, -6 MORB 1
F6 RC700084 ADAPTER, Straight, -8 MFS, -10 MORB 10
F9 RC700118 ADAPTER, 90 deg. Elbow, -6 MFS, -6 MORB 1
F10 RC700634 ADAPTER, -10 MORB REDUCER, -8 FORB 2
F11 RC700309 ADAPTER, ELBOW, 90 DEG, -8 MORB, -8 MFS 2
*1 For other hydraulic components, see previous page.
*2 This layout effective for implement s/n RCIX00834 and higher. For units up to s/n
RCX00833, components are the same except for the manifold and hose lengths to the
pickup reel and main belt motor.
61
Decals - Left
62
Decals – Left
Key Part No. Description Qty Comments
1 RC130100 Decal, 186M Long Left 2
2 RC901936 Decal, Tire Pressure 1
3 RC901934 Decal, Read OPM 1
4 RC901939 Reflector, Yellow 2 X 9 2
5 RC901933 Decal, Grease 2
6 RC901931 Decal, Pinch Point Hazard 1
7 RC901932 Decal, Entanglement Hazard 1
63
Decals – Right
64
Decals – Right
Key Part Number Description Qty Comments
1 RC130101 Decal, 186M Long Right 1
2 RC901939 Reflector, Yellow 2 X 9 2
3 RC901931 Decal, Pinch Point Hazard 1
4 RC901933 Decal, Grease 2
5 RC901932 Decal, Entanglement Hazard 1
6 RC901935 Decal, High Pressure 2
65
Decals – Back
66
Decals – Back
Key Part Number Description Qty Comments
1 RC901940 Reflector, Red 2 X 9 2
2 RC901941 Reflector, Orange 2 X 9 2
3 RC130099 Decal, 186M Rectangle 1
4 RC901932 Decal, Entanglement Hazard 3
5 RC901937 Decal, American Flag 1
6 RC901931 Decal, Pinch Point Hazard 2
7 RC901938 Decal, SMV 1
8 RC901934 Decal, Read OPM 1
9 RC901933 Decal, Grease 2
67
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68
Pre-delivery Checklist
After the unit has been assembled and lubricated and prior to delivery to customer, the merger
needs to be inspected thoroughly to ensure it is in proper working order. The following checklist
must be reviewed and each item found to be satisfactorily completed.
Windrow merger has been setup according to the instructions included in this
manual.
e been tightened and inspected.
Crop guides at belt installed properly.
Belt tension set properly.
Extension belt tension set properly.
applicable warranty information recorded.
I acknowledge that the pre-delivery service was performed and the unit is ready for delivery to
the customer.
________________________ _________________________ ___________________
Dealership’s Name Representative Date
_______________________ __________________________ ___________________
Model Number Serial Number Date Sold
Owner’s Name and Address
Name_______________________________________________
Address_____________________________________________
City, State, Zip _______________________________________
Original: Enclose in manual and give to customer at time of delivery.
Copy: Dealership
Copy: RCI Engineering LLC
RCI Engineering LLC
Fax: 920-387-9804
69
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70
Delivery Checklist (Copy for Return to RCI at back of this manual)
The following items must be performed when delivering the attachment to the customer. Check
off each item as it is performed.
Operator's Manual and instruct them to read prior to
operating the unit.
o ensure
proper operation and long life.
belt tension as instructed in the “Adjustments”
section.
questions or problems they may encounter.
Registration with the customer, ensure it is completely filled out,
and return it to RCI Engineering.
_________________________________
Date Delivered
_________________________________
Signature
Original: Enclose in manual and give to customer at time of delivery.
Copy: Dealership
Copy: RCI Engineering LLC
RCI Engineering LLC
Fax: 920-387-9804
Email: [email protected]
Mail: 208 River Knoll Drive, Mayville, WI 53050
71
208 River Knoll Drive ● Mayville, WI 53050 ● 920-387-9804 ● Fax 920-387-9806
www.rciengineering.com