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F-35
19 Feb 2015Gregg Costabile, SES
Director of Engineering, F-35 Lightning II Program
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• F-35 Program baseline holding steady; Continued progress on all fronts◦ Total weapon system view
• Affordability◦ SDD – Cost reduction initiatives◦ Production – Ramp Rate, Blueprint for Affordability, Block Buys◦ O&S – $19B Reduction in O&S estimate, R&M program, Cost War Room, Aircraft Availability
Focus• Schedule
◦ Service IOCs on track/Global Sustainment posture accelerating◦ Software development/fielding not on critical path (margins)
• Technical performance◦ Past risks improving (helmet, hook, fuel dump, lightning protection, software maturity)◦ Current risks/issues being addressed (engine, structural cracks, ALIS, R&M, Mission Data
Files)• Partnership strong and FMS customers growing• Not the same program as in the past
Overall Program Status
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• F-35 utilized an integrated systems approach to ensure long lasting lethality and survivability advantages against current and future Air to Air and Surface to Air threats
• Key elements of the F-35 systems of systems approach was the integration of and synergies between:◦ Advanced Stealth◦ Fused Multi-Spectral Active and Passive Situational Awareness◦ Advanced Inter-operability◦ Multi-Ship Situational Awareness and Tactics / Mutual Support◦ Advanced Offensive and Defensive Electronic Attack◦ Advanced Countermeasures ◦ Maneuverability with Combat Loads◦ Persistence
What Makes F-35 Different
F-35 represents a system of system design solution to ensure operational advantages over current and future threats for the US and it’s allies!
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3 Services
8 International Partners
P&W F135RR - Liftfan
Team JSF
Autonomic Logistics
IntegratedTraining
3 Flight Test Facilities
Global Sustainment
InteroperabilityCTOL
CV STOVL
Domestic / International Suppliers
F-35 Lightning II
3 Foreign Military Sales
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F-35 Characteristics
• Key Attributes:◦ Stealth◦ Integrated Avionics◦ Air-to-Ground (A/G) Munitions◦ Intraflight DL◦ Advanced Aircraft Survivability
• General Features:◦ Single seat◦ Speed: 700 kts or 1.6M (630/1.6M STOVL)◦ Ceiling: 50,000 ft+◦ Engine: PW F135
• Sensors◦ Fully integrated open architecture system◦ A/G – Air-to-Air (A/A) radar/Synthetic Aperture Radar◦ Electro Optical (EO) A/G Targeting system◦ A/A Infrared Search and Track (IRST) function◦ Electronic Support Measures (ESM)◦ Short range EO spherical coverage
Length: 51.4 ftWing Area: 460 ft2
Weight (Empty): 29,400 lbInternal Fuel: 18,200 lbRange: 600 + nm
Length: 51.1 ftWing Area: 460 ft2
Weight (Empty): 32,600 lbInternal Fuel: 13,500 lbRange: 450 + nm
Length: 51.4 ftWing Area: 668 ft2
Weight (Empty): 34,900 lbInternal Fuel: 19,700 lbRange: 600 + nm
CTOL(AF)
STOVL(BF)
CV(CF)
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CY2012 CY2013 CY2014 CY2015 CY2016 CY2017 CY2018Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D
Block 2B
Block 3i
Block 3F
LRIP 4(32) LRIP 3(17) LRIP 5(32) LRIP 6(36) LRIP 7(35) LRIP 8(43) LRIP 9(57) LRIP 10(92)LRIP 3 LRIP 4 LRIP 7 LRIP 9LRIP 5 LRIP 8LRIP 6 LRIP 10
Cert2A DT&E 2B DT&E
Cert
Blk 2B Integrated Test
OT II GSpin UpOT IIG OTRR
Block 1A TR1Block 1B TR1
Blk 3i TR2Block 3F TR2
Block 2A TR1Block 2B TR1
• Lightly shading are baseline• Prominent bars are status
Fleet ReleaseOTRR
Cert
Cert3i DT&E
Cert2A DT&E
2B DT&ECert
Cert3i DT&E
Cert3F DT&E
OT II GSpin UpOT IIG OTRR
USMC IOC USN IOCUSAF IOC
OT II FSpin Up
2A
2B
3i
2B
3F
3F
Blk 3 Integrated Test
System Development and Demonstration (SDD) Update
3F DT&E
3i FinalInitial
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F-35 Current Fleet Laydown
• 90 Operational / Training Aircraft• 34 Test Aircraft
Eglin AFB44 A/C Total
Patuxent River NAS9 A/C Total
Edwards AFB20 A/C Total
F-35A F-35B F-35C
As of 28 Jan 15
MCAS Yuma18 A/C Total
Nellis AFB5 A/C Total
Note: Does not include AA-1 at China Lake
MCAS Beaufort9 A/C Total
Luke AFB19 A/C Total
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F-35 Bed Down Through 2018As of 17 Sep 2014
*Source Data: Sustainment Beddown Break Down_091114F-35 Global Deployment
Australia (2)
Williamtown
Italy (7)
AmendolaGrottaglie
United Kingdom (9)
RAF Marham
Norway (9)
Orland
FMS (39)
Total: 386F-35A F-35B F-35C
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Global Production System
The Netherlands
DAP
PHM Consortium
Fokker - Elmo
Brookx
Axxiflex
Fokker - AerostructuresThales Nederlands
Thales CryogenicsEurocast
Dutch Aero
Aeronamic
Dutch Space
TNO NLR
DenmarkSystematic Software Engineering
Terma
CorenaDamco
Danish Aerotech
GPVTrelleborg Sealing Solutions
ItalyS3 Log
Electtronica Aster
Piaggio
Rotodyne
LogicVitrociset
Segundo Mona
Selex SI
Oto Melara
Moog - SBC
Aerea
Selex Galileo
YorkAlenia
Selex Comms
TurkeyHavelsan
TAI ALP Aviation
Aselsan
Vestel
Fokker (TU) Kale Aero
Australia
Goodrich Services
GKN
Micreo LTD
BAE Australia
Quickstep Marand
Cablex
Ferra
Levett
Aerostaff
Chemring
A.W. BellRosebank
TAE
Norway
AIM Norway Kongsberg
Techni Metronor
NatechKitron
Jotne EPM Technology
Hexagon
Applica
Canada
Composites Atlantic
Ben MachineMindready
Honeywell
Avcorp
Heroux DevtekMegellan-Bristol
DishonDY4
ASCO
Casebank
Centra
StriteInterfast
Novatronics
Amphenol
Nav-Aids
United KingdomGE Aviation
Martin Baker
GKN
Rolls Royce
Goodrich
BAE SYSTEMS
RDF Beaufort
Cobham
Honeywell
Selex
Raytheon
Rolls Royce
WoodwardMPC
GE
GE Aviation
LM Owego
NGC Amherst BAE Systems Controls
General DynamicsITT Excelis
UTASBAE IEWS
Times MicrowavePratt & Whitney
ITT ExcelisL3 Comm
GE Aviation Systems
LM ISSNG ES
NG
Advanced Technologies
UTAS (HS)
Essex
LM MST
Rockwell CollinsRockwellCollins
VSI
McCormick SelphLM Space Systems
LM Aero-PalmdaleGKNNGASMarvinMoog
RaytheonParker
AerospaceNGIS ViaSat
HoneywellHoneywell/Cat Alliance
Ball
LM Aero-Ft Worth
UTASRaytheon Systems
BoeingEaton BAE
SanminaSCIHoneywell
LM PinellasLMMST
LM EISHarris
LM M&FC
General Dynamics MarionCurtiss-Wright, Kidde
Moog,LSI
UTAS (Burnsville)
As of Feb 13
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United Kingdom
United States
Italy
Netherlands
Turkey
Canada
Australia
Norway
Denmark
JapanIsrael
F-35 - >2100 Aircraft Coalition
Korea
Common Understanding in accordance with Production, Sustainment and Follow-on Development MOU
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2014 Key Accomplishments
• Fielding / Sustainment (cont.)◦ ALIS SOU Kit delivered to 57th Wing Weapons
Instructor Course aircraft◦ Formed Reliability and Maintainability Program◦ Assigned Regional Airframe and Engine Mx for
Europe and Asia-Pacific Region◦ Overcame engine failure mishap◦ Ended year with a 65% Mission Capable Rate &
55% Aircraft Availability Rate• Partners
◦ S. Korea signed Letter of Acceptance (40 F-35As)◦ Dutch pilots trained to support OT at Edwards AFB◦ Australia's 1st F-35A delivered to Luke AFB◦ Israel purchasing additional 14 F-35s◦ Designated Italian FACO Heavy Airframe Depot
(Europe)◦ Designate Turkey, Netherlands, Norway as Heavy
Engine Depots (Europe)◦ Designated Australia & Japan as Heavy Airframe
Depots (Asia-Pacific)◦ Designated Australia & Japan as Heavy Engine
Depots (Asia-Pacific)
• Development / Test◦ Developmental Flight test
- Completed 1354 flights (~1286 planned)- Completed 9477 test points (~9958 planned)
◦ Began Block 3 flight testing◦ Completed Block 2 Air-to-Surface weapons testing◦ Completed first F-35C ship trial aboard USS NIMITZ
- 33 flights / 124 catapult launches / 124 arrestments◦ US Reprogramming Lab (USRL) delivered Mission
Data File to flight test• Production
◦ Completed Production Lot 4 aircraft deliveries◦ Delivered last Air Force F-35A to Eglin AFB◦ Completed LRIP 8 Negotiations
• Fielding / Sustainment◦ Began F-35B modifications to support USMC IOC◦ Activated F-35 squadron at Luke / delivered 1st a/c◦ Completed first F-35A and F-35B modifications to
address life-limiting parts◦ F-35 Mx training facility update◦ 422nd TES Squadron received SAPF Certification &
Accreditation
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• Development / Test◦ F-35B Operational Test-1 (OT-1) aboard the USS
WASP◦ The first operational fleet weapons drop◦ F-35C second shipboard trial (DT-2) aboard USS
EISENHOWER◦ Complete Block 3i Testing: MS capabilities, Gen III
Helmet◦ Begin/Continue Block 3F Testing
- FS Wpn Seps, Wpn Env, Ext store flight env- MS capability development and verification
• Production◦ Completing contract negotiations for production lots
9 (61 a/c) & 10 (98 a/c)◦ Deliver 45 aircraft to field
2015 Key Milestones
• Fielding / Sustainment◦ Block 2B software release for training◦ Start AF and Partner pilot training at Luke AFB◦ USMC IOC◦ Deliver the first F-35A to Hill AFB to support the
34th FS◦ First aircraft arrival to 422nd TES Squadron to
support USAF Weapons School◦ First two FMSs being installed in the F-35 SIM
facility◦ Mx training capability delivered; Electronic Media
Lab (EML) & Outer Mold Line (OML) fully equipped ◦ Make DoD recommendation for OCONUS
component repair• Partners
◦ Italian Final Assembly and Check Out (FACO) facility’s 1st F-35A rollout
◦ Norwegian and Italian pilots integrated into the 62nd FS standup
◦ Certify Italian & Australian tankers◦ Dutch jets delivered to Edwards for OT
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Program Phases1) Development2) Sustainment/Fielding3) Production4) Follow-on Development
F-35 Program Priorities
Events1) USMC IOC (1 July 2015)2) USAF IOC (1 August 2016)3) Operational Test4) Partner/FMS Deliveries
Programmatics1) Safety/Security2) Affordability3) "Normalization" of Program4) Global Fielding/Sustainment
Culture1) Integrity2) Transparency3) Accountability4) Discipline
Values slide
SLIDE #: 14
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Delivering the F-35 to the Warfighter
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Back Up Slides
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• F-35 Program baseline holding steady
• Continued progress on all fronts
• Not the same program it was in the past
Bottom Line