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Agenda
• Introduction to EnerMech• EnerMech Business Lines• EnerMech Regional Overview• Industrial Services Offerings• Integration of Services• SIM – System Integrity Management• Summary• Question & Answer
Introduction to EnerMech
• Providing mechanical solutions to the oil, gas and petrochemical industries
• Established 2008, managed by an experienced team and backed by Lime Rock Partners
• A heritage of 40 years through key acquisitions• Focused on providing a more competitive,
responsive and better value service• Uncompromising focus on safety - ISO
9001/14001/18001 certified• Over $160MM invested to date and
operating revenues of $432MM in 2014
Market Sectors Served
Engineering Excellence
StrategicallyCo-Located
Infrastructure
Aligned Systems Enabling
Integrated Services
OEM Representation/ After Market
Training and Competence Excellence
Cranes & Lifting
Services
Hydraulic Products &
Services
Valve Supply & ServicingSpecialist
Training
PPU
Equipment Rental
Industrial Services
Overall Strategy
International Offering
• Over 30 facilities across 20 countries and 7 regions• Employing more than 2,300 staff
Our Services
Cranes & Lifting Services• Complete offshore crane operations, maintenance and inspection • Life extension & obsolescence support• Crane removal, refurbishment and replacement• Spares management & storage• Rigging and lifting equipment rental and sale
Equipment Rental• Supply/rental of hazardous and non-hazardous equipment• Client specific/specialised equipment• Specialist advise including HAVs Management• Online equipment management/tracking/certification (EnerMech
Live)
• We work together with you to offer niche specialist services or integrated & packaged services, saving on time and money
Hydraulic Products• Hydraulic hose manufacture and installation (onshore and
offshore)• Hose integrity management• Onshore hose management application (OHM)• Provision of hydraulic fittings and products
Hydraulic Services• System design, manufacture and installation• System modification, repair and refurbishment• Offshore site services including pipework/tubing installation• Oil flushing and chemical cleaning
Industrial Services• Chemical cleaning/high pressure water jetting• Industrial coating• Controlled bolting/flange management/onsite machining• Heat exchanger installation, repair and maintenance• Valve maintenance and repair
Our Services
Process, Pipeline & Umbilical Services• Controlled bolting, flange management and leak testing services• Process, pipeline, pre-commissioning and shutdown services• Pipeline cleaning, pigging, testing and drying• Umbilical/hydraulic, fibre optic and electrical pre-commissioning
Specialist Training• Offshore crane operator training & assessment including crane
simulator• Lifting operator courses (OPITO Rigging and Banksman training
and assessments)• Hydraulics courses (BFPA accredited)• Industry safety training (including MIST) and e-learning
Valve Supply & Servicing• Valve packages for subsea and topside applications • Design and manufacture, specialised testing services • Valve servicing and maintenance including automation and
control• Choke valves and wellhead pressure control equipment • Onsite inspection, certification, calibration, preservation and
repair
Our Services
• EnerMech’s customers cover all phases of the oil & gas life of field from exploration, construction, production operations to decommissioning
• An increasing number of our customers are buying multiple services under an umbrella MSA
Cranes & Lifting Hydraulic Services PPU
Valves Supply & Servicing Equipment Rental
Industrial Services
Customer Overview
Company Standards
• Quality Management System certified to BS EN ISO 9001/2008 (DNV)
• Environmental Management System certified to BS EN ISO 14001:2004
(DNV)
• Health & Safety Management Systems certified to OHSAS 18001:2007
(DNV)
Trinidad & Tobago
Broussard, LA
Houston, TX
Villahermosa, Mexico
Slidell, LA
Regional Facilities
Houston, TX Facility – 14000 West Rd
• Houston West Road Facility• Regional Headquarters opened in 2012• Two (2) Industrial Office/Warehouse Buildings• 50,000sqft warehouses on ~5 acres• Manufacturing & Service Centers• Industrial Services, PPU & Hydraulics
Broussard, LA Facility – 1034 Carlton Rd
• Broussard Carlton Road Facility• Opened in 2014• 7,000sqft office/warehouse on ~3/4 acres• Cranes & Hydraulics Service Center• Funding approved for expansion to support add’l service lines
Slidell, LA Facility – 60185 Camp Villere Rd
• Slidell Camp Villere Road Facility• Opened in 1999; Acquired by EnerMech in 2014• 17,000sqft office/warehouse on ~5 acres• Cranes & Hydraulics Service Center• Fabrication & Machine Shop• Blasting & Painting Shop
CAPEX Equipment Investment
• $100MM Invested Globally in Commissioning Equipment
Air/Nitorgen Compression & Generation Chemical Cleaning Pumps
Bolt Torquing & Tensioning
Valve Testing & Repair Containers
On-Site Machining EquipmentLiquid Nitrogen Pumps
Mechanical & Commissioning Services
• Flange Management (SIM) / Bolting Services• Onsite Machining• Hydrostatic Testing• Pneumatic Testing / Nitrogen / Helium Leak Testing• Chemical Cleaning / HP Water Jetting / Aqua Blasting / Air Blowing• Specialist Painting and Coating Services• Trained Rope Access Personnel• Lube Oil Flushing• Tank Drying and Purging• Valve Testing / Valve Repair• Pipeline Pre-Commissioning• Manpower Supply• Training of Site Labor
One Stop Shop for Integrated
Pre-Commissioning and Commissioning Services
• Hydraulic Bolt Tensioning
• Manual and Hydraulic Bolt Torqueing
• Onsite Flange Management
• Provision of Electronic Flange Management System (SIM)
• Training, Competency Assessment and Competency Management (ECITB)
Bolting Services/Flange Management
• Flange Facing – Up to 3m Outside Diameter
• Pipe Cutting and End Prepping
• Drilling and Boring – Electric, Pneumatic and Hydraulic capability
• Milling
• Custom Engineering Solutions
Onsite Machining
• Engineering and Test Pack Generation (SIM) and/or support
• Access to significant resources of experienced personnel• Existing operational personnel pool in excess of 40• Key industry testing personnel are already onboard & actively recruiting new talent• We have a large pool of CV’s with similar experience
• Significant equipment inventory including pumps, instrumentation, blinds and test equipment with ability to deploy additional from overseas or through further investment
• Onsite / offsite training of client personnel, where applicable
Hydrostatic Testing
• Engineering and Test Pack Generation (SIM)
• Provision of Air, N2, N2/He or Air/He Testing
• Leak detection using soapy bubble or helium leak detector
• Major investment made in both liquid nitrogen and membrane nitrogen equipment
• Options to provide equipment and manpower only or full service.
Pneumatic Testing
• Full Onsite Turnkey Chemical Cleaning Service Including• Generation of steam via packaged boiler• Plate pack heat exchanger system• Effluent storage / management
• Experienced personnel and significant track record in:• Propane Air Cooled Heat Exchangers• Cryogenic Air Cooled Heat Exchangers• Waste Heat Recovery Unit• Regeneration Gas Heat Exchanger Coils• Hot Oil Networks• Compressor Suction Lines• Fin Fans
Before After
Chemical Cleaning
• Degreasing of Acid Gas Recovery Units Including• Measure and fabrication of temporary pipe spools• Tag and lock out including isolation, removal of existing pumps, spools, valves
or piping• Flange management including installation and removal of spools• Generation of demineralized water on site including supply of Reverse Osmosis
plant.
Degreasing Experience
• Waterjetting Experience • Tank Blasting• Alumina Refinery Scale Removal• Compressor Suction Lines• Interconnecting Piping• Heat Exchanger Lancing• Small and Large Diameter Piping
• Advantages of Waterjetting• Significant reduction in effluent volume compared to Chemical
Cleaning• Ensures complete debris removal (including welding slag, and
garnet)• 100% containment of waste water• Ability to shift debris that is unable to be dissolved by chemicals• Significant time savings on large volume systems
High Pressure Waterjetting
• Engineering and Electronic Test Pack Generation (SIM)
• Pipework Cleanliness
• Pipe spool or system cleaning (air, nitrogen, water, aqua milling)
• Pipe spool or system inspection (Visual or CCTV)
• System Drying
• Pipe spool or system drying (air, nitrogen or vacuum)
• Drying down to levels of -40 deg dewpoint and below
• Provision of Personnel and Equipment (adhoc or complete service)
Pipework Cleanliness/Drying
• Capabilities and Experience Include• Fire Water Tank Protective / Internal and External, including encapsulation,
abrasive blasting and application of three coat epoxy coating system• Epoxy Coating lining system on concrete surfaces. Applied to all site sumps and
pits.• Abrasive Blasting & Coating of Pipe, Tanks, Modules, Valve touch ups & Weld
Margins on all site fabricated and installed piping systems• Rope access Blasting & Coating to Wet Gas Flare & Dry Gas Flare Surface
preparation.
Specialist Painting & Coating
• Lube Oil Flushing Experience• Gas Turbine Generators• Refrigerant & Gas Compressors• Waste Heat Recovery Systems• Hydraulic Start-Up Packages• Hydraulic Emergency Shutdown Systems• Marine Vessel Lube Oil, Propulsion & Ballast Systems• Coker Unit Hydraulics
• Advantages of EnerMech Lube Oil Flushing Services• Can provide conventional and Flowpulse technology• (8” pipework being flushed on current LNG scope)• Mechanical expertise including bolting, rigging and
flange management• Onsite oil testing and 3rd party verification• Largest equipment fleet in Australia ($2m Investment)
Lube Oil Flushing
= turbulent flow (effective flushing)
time
4
10
Reyn
olds
No
x 10
00
20 • Accumulator discharge• “Stretches”& “Vibrates” Pipework• Achieves velocities on larger diameter pipes • Minimised HP requirements• Removes necessity to “hammer” Pipework
Flowpulse Flushing Philosophy
• Storage Tank Drying and Purging Capability Includes• Engineering and detailed project procedures• Air Compressors• Dessicant Dryers• Nitrogen Membrane Generation Units• Temporary Hoses and Fittings• Instrumentation and Gas Analysers
Tank Drying & Nitrogen Purging
• Onsite / offsite valve repair, testing , calibration & certification
• Design & manufacture of valve test equipment
• Engineering design & manufacturing capability
• Servicing of any valve type or manufacture / rapid response
• Troubleshooting, Technical Support
• Valve Procurement
• Valve Management
Valve Testing & Repair Services
• Project Management / Engineering
• Flooding / Pigging / Gauging
• Hydrotesting and Leak Testing of above and below ground pipelines
• Pre-commissioning / Conditioning
• Control Umbilical Cleaning and Testing
Pipeline Services
• Onsite Manpower Supply• Mechanical Technicians / Fitters• E & I Technicians• Commissioning Support
• Onsite Training• Providers of competency-based training
since 1995• Tailor-made client-specific site training
packages• Specialist mobile training rigs for R&L and
Controlled Bolting
Manpower Supply/Training
• Single point contact or Project Manager for all services• Reduced administration / Client Management time• Consistency of procedures, safety plans, risk assessments etc• Reduced site personnel headcount due to use of multi-skilled technicians and
integrated services approach • Improved efficiency of personnel• Improved communication between disciplines• Focus attention on a “right first time” leak free approach
Benefits of Integrated Services
Developer/Owner – QGC, CNOOCComplete (Train 1) – 60%Scheduled Completion – 2016Trains – 2 x 4.2 MPTA
EnerMech Integrated Services•Chemical Cleaning•AGRU Degrease•Aqua Milling•Lube Oil Flushing•Rope Access Painting•Nitrogen Services•LNG Tank Drying/Purging•Manpower Supply•Pipeline Precommissioning
Queensland Curtis Island LNG
Integrated Services
Mega-Project
Developer/Owner – Santos, Total, PETRONAS, KOGAS Complete (Train 1) – 50%Scheduled Completion – 2016Trains – 2 x 4.2 MPTA
EnerMech Integrated Services•Blasting and Coating•Concrete Coating•On Site Cutting and Prepping•Valve Testing•Instrumentation Calibration•Onsite machining•Manpower Supply
Gladstone LNG
Integrated Services
Mega-Project
Developer/Owner – ORIGIN, ConocoPhillips, SinopecComplete (Train 1) – 55%Scheduled Completion – 2016Trains – 2 x 4.5 MPTA
EnerMech Integrated Services
Downstream Track Record•Flange Management (SIM)•Controlled Bolting & N2/He Leak TestingUpstream Track Record•Nitrogen Services (SIM)•Bolting / Flange Management•Valve Testing •Commissioning Support
Australia Pacific LNG
Integrated Services
Mega-Project
System Integrity Management (SIM)
• It allows the client to consolidate it’s overall flange management within a single system and encompasses flange management, cleaning, inspection, testing & leak testing.
• Considerable savings can be realised in preparatory works due to electronic test pack compilation, storage & change system.
• EnerMech have developed a bespoke software package called SIM
EnerMech have made a significant investment in SIM to address many of the inefficiencies that are prevalent within the pre-commissioning / shutdown activities:
• Inaccuracy of test packs (manual recording / typing of line / valve / joint No’s
etc)
• Length of time taken to engineer TP’s due to manual input
• Changing TP limits / updating P&ID’s results in re-engineered and rewritten
TP’s
• Paper TP’s cannot be re-used, modified or re-issued for similar scopes
• Existing flange management systems are not user friendly or “life of asset”
• No real time “up to date” progress monitoring on major projects
SIM – Current Industry Issues
Records details joint assembly, tightening, testing and maintenance
Calculates Torque / Tension loads with any lubricant or any tool
manufacturer.
Data access can be via P&ID, ISO or via a spreadsheet
Produces work instructions and Joint Completion Certificates
Maintains database record and history of all joints.
Instant and visual reporting as to the status of the plant / system.
Real time access to flange information via secure web based link
SIM – Flange Management
SIM – Bolting Calculator
• Simplified electronic development of system work packs for:• Pneumatic / Hydrostatic Strength Testing• Flushing / Camera Inspection• Nitrogen Purging / Nitrogen Helium Leak Testing
• TP’s automatically generated following electronic mark up of drawings• Engineering, review and approval time reduced, accuracy increased• Change system limits or new drawing revisions with minimal effort• TP’s are available electronically and can be modified and re-used year
on year• Operational progress reporting via secure web log in
SIM – Work Pack Generation
SIM – Sample Marked Up P&ID
SIM – Sample Test Pack
Leak Test Work Pack
System P&ID Mark-Up
SIM – Sample Flange Management Output
Prior to walk-thru, SIM checked for flange status: Red tags are assembled but not tightened.
Visual reference gives a higher degree of confidence the leak test will proceed without issues.
Leak test overlaid to confirm all flanges within test have been tightened.
Leak test completed and all flanges appear green based on test results.
SIM – Sample Progress Report
• Uncompromising approach to safety • Wide range of pre-commissioning/mechanical services with integrated
service capability• Significant local infrastructure and support (Facilities, Personnel and
Equipment)• Experienced Management and Personnel with international track record• Very strong track record • Flexible, financially strong business with the ability to invest when required • Unique Technology (SIM, Nitrogen Generation, FlowPulse)
Thank You - Questions ?
Summary
We Are EnerMech