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25_qc Manual for Qc Leaders

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    Conducted by:

    CharlotteEsmade

    JasminGamutan

    CatalinaManalo

    January 26 30, 2004

    Nidec Philippines Corporation

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    Quality Circle Nidec Philippines Corporation

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    QCFacilitation

    Duties andResponsibilities

    DuringMeetings:1. Use facilitativebehavior2. Propose an agenda forreview3. Guide without dominating: share leadership

    4. Clarify and support other roles

    5. Be an active participant; contributeideas6. Involve all members

    7. Invoke operating procedures when appropriate

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    QCFacilitation

    Duties andResponsibilities

    DuringMeetings:8. Clarify organization constraints and circleboundaries9. Help the circle stick to the agenda

    10. Focus circle energy on the task

    11. Protect individuals and their ideasfrom attack12. Help the circle reach consensus

    13. Communicate with management through normallines

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    QCFacilitation

    Duties andResponsibilities

    OutsideMeetings:1. Follow up on circles action items

    2. Work with members to measure and trackresults3. Communicate success stories

    4. Keep non-members informed

    5. Help members to get access totraining6. Invite feedback from members

    7. Cooperate on circle leaders meeting

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    QCFacilitation

    Duties andResponsibilities

    OutsideMeetings:

    8. Train the members on the application of engineering

    and QC tools& techniques

    9. Formulate monthly activity plans

    10. Coordinate with TQM

    11. Orient and direct circle activities

    12. Create favorable human relationships in his circle as awhole

    13. Act as agent of change in the workplace

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    QCFacilitation

    Duties andResponsibilities

    DuringMeetings:1. Capture basic ideas on large paper in

    full view of

    team2. Dont edit; dont be corrupted by thepower of the

    pen3. Use the persons exact words to record

    brainstormed ideas

    4. Write down keywords: abbreviate

    when

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    QCFacilitation

    Duties andResponsibilities

    DuringMeetings:5. Remain objective: avoid adding extra

    ideas6. Step out of role to give your own ideas

    7. Take down minutes

    9. Dont be afraid to misspell (say you

    use creative

    8. Write fast and large

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    QCFacilitation

    Duties andResponsibilities

    Outside

    Meetings:

    1. Keep file

    2. Remind circle leader and members ofthe next

    meeting

    3. Act as alternative circleleader

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    QCFacilitation

    Duties andResponsibilitiesDuringMeetings:1. Use facilitative behaviors

    2. Support your ideas; do not defend

    3. Restate other persons idea before differing

    4. Use teamwork and QC tools and techniques5. Change seat to avoid cliques

    6. Dont be prematurely negative

    7. Give and receive feedback

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    QCFacilitation

    Duties andResponsibilitiesDuringMeetings:8. Contribute ideas and information related to the

    task9. Listen with respect; dont interrupt

    10. Ask questions when you dont understand

    11. Help the circle reach consensus12. Help keep the facilitator out of content

    13. Help the leader keep the focused on the task

    14. Help keep the secretary objective and accurate

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    QCFacilitation

    Duties andResponsibilitiesOutsideMeetings:

    1. Prepare forMeetings

    2. Do assignments

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    QCFacilitation

    Prepare in advance

    Start the meeting on time

    Open the meeting by giving a brief

    introduction Stay in the background

    Encourage participation

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    QCFacilitation

    Handling Difficult QCMembersThe Rambler

    - gets off track inhis

    remarks anduses far-

    fetchedexamples to

    make a point

    TheWindbag- commentstoo

    frequentlyand

    dominates

    discussion

    The Homesteader- highly reluctantto

    consider other

    alternatives

    TheMummy-does not freely

    participate in

    discussion

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    QCFacilitation

    Difficult QC Members

    Antidotes THE MUMMY

    -Be patient

    -Give the Mummy major roles

    -Ask direct questions ontopics you

    know he has expertise THE WINDBAG

    -Target questions to other members by

    name

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    QCFacilitation

    Difficult QC Members

    Antidotes THE RAMBLER

    -Remind the person that you have to go back toagenda

    -Consider making this individual a teamsecretary

    -Give the person a time limit to say his piece

    THE HOMESTEADER

    -Apply consensus building

    -Show facts

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    P

    L

    A

    NDO

    PROBLEMIDENTIFICATION

    1.

    ANALYSIS OF THE

    PRESENT SYSTEM

    2.

    IDENTIFICATION OF

    ROOT CAUSES

    3.

    SELECTION OF BEST

    ALTERNATIVE SOLUTIONS

    4.

    SOLUTION

    IMPLEMENTATION

    5.

    EVALUATION

    OF RESULTS

    6.

    STANDARDIZATION

    7.

    SELF-EVALUATION

    AND FUTURE PLAN

    8.

    Quality CircleStory

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    1. Brainstorming

    2. FlowDiagram

    3. CheckSheets

    4. Bar Graph

    7. Pareto Chart

    8. Gantt Chart

    9. Cause & Effect

    Diagram10. 5W + 2H

    11. Stratification

    12. Scatter Dia ram

    Concept & Structure of Quality Circle

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    Quality CircleStory

    Step # 1: Problem Identification

    Objective:

    To provide circle focus by

    systematically weighing the

    identified problemsOutput:

    A priority Problem

    QC STORY # 1

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    Quality CircleStory

    Step # 1: ProblemIdentification

    Activities

    QC STORY #1

    e. Classify problems according to itssignificance

    f. Endorse problems to Management foracceptance

    g. Prioritize problems through data-based

    consensus

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    Quality CircleStory

    QC STORY #1

    A. Nominate perceived problems inthe workplace

    Avoid waste of time, use Brainstormingproperly

    Ideas must be visible to everybody

    All concerns must be stated as a problem

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    Quality CircleStory

    QC STORY #1

    PROBLEM

    A result not an activity

    Result of poorperformance ornonperformance of

    ones job

    A deviation from astandard

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    Quality CircleStory

    QC STORY #1

    PROBLEM = OBJECT +DEFECT

    Deviation

    - something has gonewrong

    Threat

    - might cause futuretrouble

    Opportunity for Improvement

    - challenging the existingsystem

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    QualityCircleStory

    QC STORY #1

    C. Classify controllability ofthe problem

    Controllable

    Uncontrollable; or

    A Problem can

    be:

    Interface

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    QualityCircleStory

    QC STORY #1

    Controllable by the circle means:

    The process is fully owned by the circle

    members themselves

    The boundaries of the process are

    within the circles responsibility

    Circle members are the one performingthe activities within the process

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    QualityCircleStory

    QC STORY #1

    E. Classify problems according to itssignificance

    Significant; or

    Simple concern

    Based on the initial data gathered,decide whether the problem is:

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    QualityCircleStory

    QC STORY #1

    Simple concerns are:

    5S-related issues

    Problems with obvious or ready solution

    The extent of the problem is relatively

    small against its target performance

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    QualityCircleStory

    QC STORY #1

    F. Endorse list of problems toManagement for

    acceptance Top-down. Bottom-up approach

    This avoids Management projects

    Management may add their own concerns

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    QualityCircleStory

    QC STORY #1

    G. Prioritize problems through data-based

    consensus

    As much as possible use prioritization tool

    Use data in coming up with consensusdecision

    Avoid simple voting or election

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    QC Tools andTechniquesBRAINSTORMING

    RULES AND PRINCIPLES

    1. State a specific topic

    2. Ask members for ideas one at a time(inrotation)

    3. One idea per member

    4. Say Pass when a member has no idea for themoment

    5. Criticism is not allowed

    6. Free-wheeling is welcome

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    QC Tools andTechniquesBRAINSTORMING

    RULES AND PRINCIPLES

    7. Hitch-hiking is allowed

    8. Make sure all memberscontribute idea

    9. Record all ideas

    10. Make sure that all ideas are clearlyseen

    11. Process the ideas for elimination duplication andclarification

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    QC Tools and Techniques

    0

    10

    20

    30

    40

    50N

    o.

    o

    f

    D

    ef

    e

    c

    t

    s

    A B C D E

    Type of Defects

    GLASS DEFECTS

    Shows the differences amongclassifications

    Compares relative magnitude of thedifferent factors

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    QC Tools and Techniques

    42%

    35%

    23%

    A

    B

    C

    Shows the ratio of different

    classifications Indicates proportion of parts against

    the totality of parts

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    QC Tools and Techniques

    Steps In Making a PieChart

    1. Arrange the data in highest to

    lowest order2. Determine the percentage of eachcategory3. Convert the percent values into

    degrees ofangle4. Draw the pie chart with the

    corresponding

    value its segments5. Put all necessary labels

    i lQC STORY #2

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    QualityCircleStory

    Step # 2: Understanding thePresent System

    QC STORY #2

    Objective:

    To clearly specify the magnitude ofthe problem

    Output:

    Final Problem Statement andObjective Statement

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    Q lit Ci lQC STORY #2

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    QualityCircleStory

    Sample of Different Objective

    Statements

    Eliminate delay in Line B

    Significantly reduce breakdownoccurrence from an average of 90 to

    20 per month To bring down rework in body

    painting section from 30% to 5% by

    December 1998.

    QC Tools and Techniques

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    QC Tools and Techniques

    FLOW CHART

    Represents the events that

    occur in a particular seriesof actions or operations.

    It illustrates theinterdependence of its

    various components.

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    QC Tools and Techniques

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    QC Tools and Techniques

    A form used to collectdata for analysis. It is

    a preprinted materialto facilitate easyrecording of

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    QC Tools and Techniques

    B. Data

    CharacterizationAccounting Petty Cash ReplenishmentMonitoringNo. of daysMonth 1Month 2Month 3 Total

    1 3

    I I 24 6 I III II 67 9 IIIII II IIII 11

    10 12 IIIII IIIIII III 1413 15 IIIII III IIIII III IIIII 21

    16 18 IIIII IIII IIIII II IIIII II 23

    19 and up IIIII IIIII IIIII III IIIII 23

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    QC Tools and Techniques

    These are pictorialpresentation techniques.

    It facilitates appreciationand quick understandingof the quantitative data.

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    QC Tools and Techniques

    Different Kinds of Graphsand Charts

    1. Bar Graph

    2. Pie Chart

    3. Line Graph

    4. Pareto Chart

    5. Gantt Chart

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    QC Tools and Techniques

    Displays the changes in condition

    of any numeric quantity

    Show trends in a given period oftime

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    l d

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    QC Tools andTechniques

    PARTS OF A PARETOCHART

    Units

    120

    100

    80

    60

    40

    20

    0

    Vertical axis

    Cou

    nt

    100

    %

    50%

    A B C D E F G

    Horizontal axis

    Cumulativeline

    Bars

    Cum.

    %

    PARETO OF BANK CUSTOMER COMPLAINTSF

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    PARETO OF BANK CUSTOMER COMPLAINTS

    CUSTOMER COMPLAINTS

    39.5

    69.1

    82.9

    92.8 96.7 100

    0

    10

    20

    30

    40

    50

    60

    7080

    90

    100

    110

    120

    130140

    150

    B A F E C D

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    C

    um.

    %

    Fre

    q.Ofcompl

    aint

    s

    QC T l d

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    Steps In Making aPareto Chart

    QC Tools andTechniques

    1. Gather data for each causal

    factor2. Arrange factors from highest tolowest

    3. Compute for the cumulative countof each

    factor4. Determine the cumulative

    percentage of each

    QC T l d

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    Steps In Making aPareto Chart5. Construct all the axes (top, bottom,

    left andright)

    QC Tools andTechniques

    6. Draw the bars for each factor

    7. Draw the cumulative line torepresent the

    cumulative percentage values

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    QC T l d

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    QC Tools andTechniques

    5W +2H in IdentifyingCauses

    What is the

    problem?Why is it aproblem?Where did ithappen?Why in that place?

    When did it happen?

    Why during this time?

    Who is responsible?

    Why this person?

    How did ithappen?How much did itcost?

    QC T l d

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    QC Tools andTechniques

    5W +2H in Identifyingsolutions

    What is the

    solution?Why should it bedone?Where will it beapplied?Why in that place?

    When will it be applied?

    Why during this time?

    Who will be responsible?

    How will it be

    implemented?Why that way?

    How much will itcost?

    QC T l d

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    QC Tools andTechniques

    A tool that represents therelationship between twovariables. It shoes what

    happens to onecharacteristic as the other

    changes

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    QC Tools and

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    QC Tools andTechniques

    Weak PositiveCorrelation

    Variable 2

    Variable 1

    Scatter Diagram

    with

    QC Tools and

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    QC Tools andTechniques

    Strong NegativeCorrelation

    Variable 1

    Scatter Diagramwith

    QC Tools and

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    QC Tools andTechniques

    Weak NegativeCorrelation

    Variable 2

    Variable 1

    Scatter Diagram

    with

    QC Tools and

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    QC Tools andTechniques

    NoCorrelation

    Variable 2

    Variable 1

    Scatter Diagramwith

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    Quality CircleQC STORY #3

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    QualityCircleStory

    Step # 3: Analysis of theRoot CausesObjective:

    To identify true causes of the

    problem

    Output:

    Real Causes of the problem andFinal Objective Statement

    Quality CircleQC STORY #3

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    QualityCircleStory

    Step # 3: Analysis of theRoot CausesActivities:a. Identify probable

    causesb. Validate probablecausesc. Identify controllability of verified causes

    d. Identify real causes of the problem

    e. Set final objective statement

    QualityCircleQC STORY #3

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    Q y C c eStory

    A. Identify probable causes of theproblemNominate probable causes of theproblem

    Preferably, use Cause and EffectDiagram

    Sub-causes should reach to at least 5th

    why levelRelationship between causes and effectsmust be clearly understood

    QualityCircleQC STORY #3

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    Q y

    Story

    B. Validate probable root-causes

    Assign members to verify root-causes

    Discuss appropriate tools to use

    Collect data for each root-causeidentifiedAnalyze the data using QC tools

    Draw conclusion for each root-cause

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    QualityCircleQC STORY #3

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    Q y

    Story

    D. Identify real causes of theproblem

    Measure contribution of each real root-

    causeDiscuss thoroughly the significant root-causesConclusions should be:

    Concise

    Clearly understood by all members;andDirect

    QualityCircleQC STORY #3

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    Q y

    StoryValidation for Root-Cause Isolation

    ProbableCauses

    Controllability

    ValidationMethod

    Findings Remarks

    QualityCircleQC STORY #3

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    Q y

    Story

    E. Set final objectivestatementRe-state the objective

    Controllability of real causes must beconsidered in the objective

    Set target performance based on the

    circles capability

    Follow the S-M-A-C-T rule, re-state theobjective.

    QC Tools and

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    QC Tools andTechniques

    CAUSE AND EFFECT DIAGRAM

    A tool for organizing

    and establishing therelationship of the

    causes of a problem

    QC Tools and

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    QC Tools andTechniques

    Problem

    MAJOR CATEGORY

    MAJOR CATEGORY MAJOR CATEGORY

    MAJOR CATEGORY

    Cause

    Backbone

    SmallBone

    BigBone

    Midbone

    Tiny Bone

    Effect

    QC Tools and

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    QC Tools andTechniques

    Steps In Making a Cause andEffect Diagram

    1. State the mainproblem2. Identify major

    categories3. Brainstorm sub-causes percategory4. Check for completeness of sub-causes5. Pinpoint all the root-causes(endpoints)6. Verify all root-causes

    7. Identify true causes of the

    problem

    QC Tools and

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    QC Tools andTechniques

    Some Pointers that Must BeConsidered When Using theCause and Effect Diagram

    1. Always state the main problem first

    2. Major categories must be decided by theteam

    (whether tailored-fit or using 4Ms + 1E)3. Use brainstormingeffectively4. Concentrate on the what and not on thewho5. Always aim for at least 5 levels of sub-causes

    6. Stop identifying for more sub-causes if the

    causes has

    QC Tools and

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    QC Tools andTechniques

    Ailments of Cause and EffectDiagram1. Malnutrition

    Problem

    QC Tools and

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    QC Tools andTechniques

    Ailments of Cause and EffectDiagram2. UnbalancedDiet

    Problem

    QC Tools and

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    QC Tools andTechniques

    Ailments of Cause and EffectDiagram3. Myopic

    Problem

    QC Tools and

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    QC oo s a dTechniques

    Ailments of Cause and EffectDiagram4. Mental Hiccups

    Problem

    Cause and Effect AnalysisCause and Effect Analysis

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    OLD POWDER INOLD POWDER IN

    TANKTANK

    MIST IN AIR INJECTORMIST IN AIR INJECTOR

    OF MAIN TANKOF MAIN TANK

    VIBRATOR OF MAINTANKVIBRATOR OF MAINTANK

    NOT FUNCTIONINGNOT FUNCTIONING

    MIST IN AIRMIST IN AIR

    AGITATOR OFAGITATOR OF

    BULGINGBULGINGSEEN ATSEEN AT

    TRIBO GUNTRIBO GUN

    Problem with

    mist separator

    Problem w/ mist

    separator

    Problem on

    air dryer

    Defective

    fan motor

    Stuck bearing

    Moist in

    pressurized air

    Problem in mist

    separator Low airpressure

    Compressor

    machine trouble

    Powder gets

    in the bearing

    Loose

    screw plug

    No regular

    flushing

    Usable life of powder

    is not defined

    GRANULESGRANULES

    IN POWDERIN POWDER

    11

    2233

    QualityCircleQC STORY #4

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    StoryStep # 4: Selection of Best Alternative

    SolutionsObjective:

    To eliminate real causes of the

    problem

    Output:

    Solutions and Implementation Plan

    QualityCircleQC STORY #4

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    StoryStep # 4: Selection of Best Alternative

    SolutionsActivities

    a. Generate alternative solutions for eachreal cause

    b. Evaluate and select best alternativesolutions

    c. Establish performance indicators

    d. Identify details of the solutions

    QualityCircleQC STORY #4

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    StoryStep # 4: Selection of Best Alternative

    SolutionsActivities

    e. Draw an action plan

    f. Anticipate potential problems thatmay occur

    g. Seek approval from management

    QualityCircleQC STORY #4

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    StoryA. Generate alternative

    solutions foreach real cause

    r Give members enough time to lookfor possible solutions

    r Allow members to source for othersolutions

    outside the company if necessaryr Seek experts advice

    r Identify recommendations foruncontrollable real root-causes

    QualityCircleQC STORY #4

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    StoryB. Evaluate and select best

    alternative solutions

    r Weigh advantages anddisadvantages

    r Measure effectiveness of alternativesolutions

    r Use Decision Analysis Techniques

    r Best alternative solution mustsignificantly reduce the root-cause it

    is addressing

    QualityCircleS

    QC STORY #4

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    Story

    C. Establish PerformanceIndicator

    r Set expectations for each solution

    both tangible and intangible

    r Estimate date of accomplishment foreach solution

    r Assign responsibilities to members

    QualityCircleSt

    QC STORY #4

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    Story

    D. Identify details of thesolutions

    r Discuss the required

    process of implementation

    r All resources needed foreffective implementationmust be identified

    QualityCircleSt

    QC STORY #4

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    Story

    RealCauses

    Solutions TimeFrame

    ExpectedResults

    PersonResponsibl

    e

    Resources Needed

    Solution Formulation

    QualityCircleSt

    QC STORY #4

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    Story

    E. Draw an action plan

    r Identify all the activities to be

    performedr Preferably, use Gantt Chart

    r Timeframe of project completionmust conform to the Objective

    QualityCircleSt

    QC STORY #4

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    Story

    F. Anticipate potentialproblems that may occur

    r Identify factors that may hinder

    implementationr Always consider the needs of the

    person in-charge

    r Draw preventive and contingencyplan

    r Use Potential Problem Analysis table

    QualityCircleSt

    QC STORY #4

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    StoryPotential ProblemAnalysis

    Potential Problems PreventiveActions ContingencyActions TargetDate PersonResponsible

    QualityCircleSt

    QC STORY #4

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    Story

    G. Seek approval fromManagement

    r Management Presentation is an

    effective way for seeking approval

    r Prepare for written and oralmanagement presentation

    r Management must be given anample time to review the project

    QualityCircleStor

    QC STORY #5

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    StoryStep # 5: Implementation

    Objective:

    To perform the activities

    according to the plan

    Output:

    Measurements

    QualityCircleStory

    QC STORY #5

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    StoryStep # 5: Implementation

    Activities

    a. Start the implementation

    b. Monitor progress ofimplementation

    c. Identify concerns

    d. Initiate corrective actions

    QualityCircleStory

    QC STORY #5

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    Story

    A. Start the implementation

    r Acquire all the resources needed to

    implement proposed solutionsr Inform all concern that will be affected

    r Agree on the methods of monitoringand tools

    To use for measuring resultsr Perform all the activities in the action

    plan religiously

    QualityCircleStory

    QC STORY #5

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    Story

    B. Monitor progress ofimplementationr Consistently collect

    datar Regularly analyze available

    data

    r Update monitoring chartregularly

    QualityCircleStory

    QC STORY #5

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    Story

    C. Identifying concernsr Factors affecting implementation

    must be brought up during circle

    meetingsr Find ways to address the difficultiesthe circle is encountering

    r Be keen in spotting better ways ofimplementing the proposed solution

    r Change the methods or tools

    whenever necessary

    QualityCircleStory

    QC STORY #5

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    Story

    D. Initiate corrective actions

    r Implement the corrective measurethat will be formulated for eachissue raised

    r Analyze whether there is a need togo back to other QC Story steps

    r Continue gathering data

    QC Tools and Techniques

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    A scheduling tool in amatrix format. It clearlydepicts the activities

    that needs to beperformed in a certain

    period of time QC Tools and Techniques

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    Steps In Making a Gantt Chart

    1. Identify all activities needed to perform and theperson responsible for each activity

    2. Set the target date of completion of theproject3. Draw the Gantt chart format

    4. List down the activities and person

    responsible in the Gantt chart5. Plot the estimated duration of each activity

    6. Complete all necessary labels

    7. Plot the actual accomplishment for each

    AUG 03ACTIVITIES PIC MAY JUNE JULY

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    AUG. 03ACTIVITIES PIC MAY JUNE JULY

    1.

    2.

    3.

    4.

    5.

    6.

    7.

    8.

    PLANACTUAL

    QualityCircleStory

    QC STORY #6

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    StoryStep # 6: Evaluation of Results

    Objective:

    To validate effectiveness of the

    proposed solutions

    Output:

    Effective Solutions

    QualityCircleStory

    QC STORY #6

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    StoryStep # 6: Evaluation of Results

    Activities

    a. Summarize and compare datafrom the settarget

    b. Form conclusions

    QualityCircleStory

    QC STORY #6

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    r Tabulate all the data gathered during QCStory #5

    StoryA. Summarize and compare data from the

    set target

    r Compare results against the target

    r Identify tangible & intangible benefits

    r Summarize the difficulties and learningthe team had experienced

    QualityCircleStory

    QC STORY #6

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    r Clearly show the deviation of actualresults from the target

    StoryB. Form conclusions

    r Identify other things the circle will attain

    from implementing the solutions

    QualityCircleStory

    QC STORY #7

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    StoryStep # 7: Standardization

    Objective:

    To ensure efficient integration of

    the new procedure in companysSOPs

    Output:

    New Standard Procedure and Target

    QualityCircleStory

    QC STORY #7

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    StoryStep # 7: Standardization

    Activities

    a. Identify areas where the solutions can be

    appliedb. Prepare written docs and other details of thenew SOP

    c. Present accomplishment to management

    d. Disseminate the new SOPe. Follow through to ensure proper

    implementation of the new systems

    QualityCircleStory

    QC STORY #7

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    StoryA. Identify areas where solutions can be

    appliedr Examine in what areas the new systems

    can also be implemented

    r Prepare a problem prevention andcontingency action plan

    r Welcome minimal adjustments of thenew systems to fit in other areas

    QualityCircleStory

    QC STORY #7

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    StoryB. Prepare written docs and other

    details of thenew SOP

    r Create guidelines and manuals foreffective implementation

    r Clearly state the following:

    r Date effective

    r Coverage ofimplementation

    r Who to contact in case problem may arise

    r New standards performance

    QualityCircleStory

    QC STORY #7

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    StoryC. Present accomplishment to

    management forstandardization

    r Prepare for another written

    or oral presentation also forrecognition

    r Seek approval forimplementation of theproject to other areas where

    it is applicable

    QualityCircleStory

    QC STORY #7

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    StoryD. Disseminate the new SOP

    r Emphasize the differences between theprevious and new system

    r New performance standard must beknown by all concern

    r Conduct on-the job training if necessary

    r Reminder, a memorandum may not beenough

    QualityCircleStory

    QC STORY #7

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    StoryE. Follow through to ensure proper

    implementationof the new systems

    r Continuously monitor until the new

    system is smoothly running

    r Members must be keen to feedback andquestions

    QualityCircleStory

    QC STORY #8

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    StoryStep # 8: Self-Evaluation and Future

    PlanningObjective:

    To ensure circles existence and

    enhancement of ability to solveproblems using QC Story with theQC Tools and Techniques

    Output:

    New project to tackle and the circlesdevelopment plan

    QualityCircleStory

    QC STORY #8

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    StoryStep #8: Self-Evaluation and Future

    PlanningActivities

    a. Evaluate the circles performance

    b. Develop a plan to improve the circle

    c. Identify next project to tackle

    QualityCircleStory

    QC STORY #8

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    Story

    A. Evaluate the circles

    performancer Examine all the discrepancy from what

    was planned and accomplished

    r Identify good and bad points in going thrueach QC story

    r Assess circles skills in applying the QC

    tools and techniques

    r Consider other things that went well andnot

    QualityCircleStory

    QC STORY #8

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    S o y

    B. Develop a plan to improvethe circle

    r Address all the weaknesses of the circle

    r Find ways to build on things that wentwell

    r Identify the training that the circle needs

    QualityCircleStory

    QC STORY #8

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    y

    C. Identify next project totackle

    rThe circle may choose to tackle the next

    in the priority list, or

    r Nominate new problems apart from what

    have been identified

    QC Tools andTechniquesApplication of Tools and Techniques in

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    pp qQC StorySteps QC Story Tools and Techniques

    1 Problem Identification Brainstorming, Bar Chart and Pie Chart

    2 Understanding the

    Present System

    Flow Diagram, Check Sheet, Pareto Chart, Charts andGraphs, Histogram, 5W+2H, Stratification

    3 Identification of Root-

    Causes

    Cause and Effect, Charts and Graphs, Histogram Pareto

    Chart, Brainstorming, 5W+2H, and Check Sheets

    4 Selection of Best AlternativeSolutions

    Brainstorming, Decision Analysis, 5W+2H, PotentialProblem Analysis, Gantt Chart and ManagementPresentations

    5 Implementation Gantt Chart, Graphs & Charts &Histogram

    6 Evaluation of Results Pareto Chart, Charts & Graphs, and Histogram

    7 Standardization Written Procedures, Check Sheets, Flow Chart & Gantt Chart

    8 Self-Evaluation and FuturePlanning

    Brainstorming, 5W+2H, and Gantt Chart

    ManagementPresentation

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    Presentation

    Written Reporting

    Oral Reporting

    ManagementPresentation

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    Presentation

    Outline CommonlyUsed For QC Written

    ReportIntroduction ofQCProject abstract

    Each QC Story

    stepList of terminology used

    Support documents (whenevernecessary)

    ManagementPresentation

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    Presentation

    Key Points inReporting

    Workplace and what you do

    Positions and other special things

    Project Selection method

    Summary of facts

    Targets and how it was set

    Conclusion for each QC Step

    ManagementPresentation

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    Presentation

    Key Points inReporting

    Seriousness of problem

    Summary of causes

    Action plan summary

    Role assignments

    Alternative solutions

    How causes and solutions wereselected

    ManagementPresentation

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    Presentation

    Key Points inReporting

    Implementation program andaccomplishments

    Estimated and actual benefits

    Difficulties encountered

    Standardization and its extent

    Nearest plan in the future

    ManagementPresentation

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    Presentation

    What Makes a WrittenReport Reader-

    UnfriendlyConsists only oftextList only results and does not explain theprocess

    Not interesting because it is not clear whodid what

    Hard to follow because it uses big wordsand difficult expressions

    ManagementPresentation

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    Presentation

    What Makes a WrittenReport Reader-

    UnfriendlyHas too many unexplained technical

    termsExplains proprietary technology as if itwere a technical report

    Does not follow logically from one step

    to the nextTedious because of flat, non-accentuatedphrasing; and;

    It uses small print or handwriting that s hard to

    read

    ManagementPresentation

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    PresentationCustomize for the Audience

    Use language that is easy to understand

    Do not forget the purpose of the

    presentationTransparencies are effective tools

    Be consistent with the QC Story

    Prepare the text as it is to be delivered

    Make a presentation outline; and

    Assume a speaking speed of 100 120 words per

    minute

    ManagementPresentation

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    Presentation

    Pointers in TextPreparationUse easy to understand language

    avoid special technical jargon, abbreviations, orother unfamiliar terminology

    If you absolutely must use technical jargon,

    abbreviations, or other unfamiliar terminology,be sure to explain it clearly

    ManagementPresentation

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    ese a o

    Pointers in TextPreparation

    Avoid long sentences. Keepyour sentences short and

    simple. Use declarativesentences. Use specific nounsrather than pronouns.

    ManagementPresentation

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    Integrate the explanation,transparencies and

    written report.

    It can be disastrous if these are not

    coordinate and end up saying

    different things or saying the same

    thing at different times.

    ManagementPresentation

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    It is not difficult to be natural

    when you are speaking to an

    audience. However, there are

    times that the quality circle

    becomes stiff and rigid during

    the oral presentation.

    ManagementPresentation

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    Two Main Causes of BeingStiff and Rigid During the

    Presentation are:

    The member got stage fright; and

    Somebody else wrote thepresentation

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    ManagementPresentation

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    Basics for Preparing Easy-To-Understand Transparencies

    Report content

    One item per transparency

    Eight lines or fewer per sheet, ten words ofewer per line

    Large, bold lettering; and

    Charts and diagrams

    ManagementPresentation

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    ManagementPresentation

    P i t D i th Q ti d

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    Pointers During the Question and

    Answer Portion Acknowledged question

    In a summary, repeat the question again, if

    necessary

    Tell the name of the member answering thequestion

    Answer the question straight to the point andback up by data

    Get feedback if your answer has beenreceived clearly

    ManagementPresentation

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    Pointers During the Question and

    Answer Portion Avoid interrupting the person answering the

    question

    Avoid anecdotes

    Establish ways to determine who will answer thequestion; and

    Be honest.


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